Small device for adding constant-temperature hot asphalt at constant speed

By designing a small device including an electric heating sleeve, an adjustable height bracket, a temperature sensor, a weighing sensor and a variable speed stirrer, the problem of difficult control of hot asphalt addition speed and rapid temperature dissipation in indoor tests is solved, and precise control and quality improvement of emulsified asphalt is achieved.

CN222935361UActive Publication Date: 2025-06-03宁夏交通建设股份有限公司 +1
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Patent Information

Application Number
CN202421518008.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-30
Publication Date
2025-06-03
Estimated Expiration
2034-06-30

AI Technical Summary

Technical Problem

During the process of adding hot asphalt in indoor tests, the addition speed is difficult to control and the asphalt temperature is easily lost, resulting in the quality of emulsified asphalt not meeting the requirements.

Method used

A small device including a bitumen barrel, a control system, an adjustable height bracket, a temperature sensor, a weighing sensor and a variable speed stirrer were designed. The device keeps the asphalt temperature constant through an electric heating sleeve, and achieves precise control of the addition speed and quantity through variable speed agitator and real-time mass display.

Benefits of technology

Accurate control of the temperature and addition speed of hot asphalt is achieved, quality problems caused by unstable temperature and addition speed during the preparation of emulsified asphalt are reduced, and controllability of the preparation process and quality of emulsified asphalt are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a small device for adding constant-temperature hot asphalt at a constant speed, which comprises an asphalt barrel, a control system, a height-adjustable bracket, a temperature sensor, a weighing sensor and a variable-speed stirrer, the control system is electrically connected with the electric heating sleeve, the temperature sensor, the weighing sensor and the variable speed stirrer. The asphalt barrel is arranged on the weighing sensor; the weighing sensor is arranged on the height-adjustable bracket; the temperature sensor is arranged in the asphalt barrel; the variable-speed stirrer is arranged at the upper part of the height-adjustable bracket; by adopting the technical scheme, the adding speed and temperature of the hot asphalt in the preparation process of the emulsified asphalt can be accurately controlled, and the temperature of the hot asphalt can be adjusted and controlled, so that the influence of the asphalt temperature and the adding speed on the performance of the emulsified asphalt in the preparation process of the emulsified asphalt is reduced.
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Description

Technical Field

[0001] This application relates to the technical field of asphalt addition, and particularly to a small device for uniformly adding thermostatic hot asphalt. Background Art

[0002] Emulsified asphalt refers to asphalt heated to a flowing state and dispersed in water containing emulsifiers and stabilizers in the form of fine droplets through mechanical action to form a uniform and stable emulsified liquid asphalt.

[0003] Currently, when preparing asphalt in large quantities, large fully automatic equipment can be used to control relevant parameters such as the addition speed and temperature of materials. However, when producing emulsified asphalt in small batches in the laboratory, molten hot asphalt often needs to be added manually. During this process, it is difficult to accurately control the addition speed of asphalt. At the same time, during the addition of asphalt, the hot asphalt is at room temperature, its heat will quickly dissipate, and its viscosity will also increase, making the asphalt difficult to be emulsified. Eventually, the composition of the emulsified asphalt does not match the design, and the quality cannot meet the usage requirements. Utility Model Content

[0004] The purpose of this utility model is to provide a small device for uniformly adding thermostatic hot asphalt, which solves the problems of difficult control of the addition speed and fast heat dissipation of asphalt during the addition of hot asphalt in indoor tests in the prior art.

[0005] This application is achieved through the following technical solutions, specifically: a small device for uniformly adding thermostatic hot asphalt, including an asphalt barrel, a control system, an adjustable-height bracket, a temperature sensor, a weighing sensor, and a variable-speed stirrer. Among them, the asphalt barrel includes: an electric heating sleeve; the control system is electrically connected to the electric heating sleeve, the temperature sensor, the weighing sensor, and the variable-speed stirrer respectively; the asphalt barrel is arranged on the weighing sensor; the weighing sensor is arranged on the adjustable-height bracket; the temperature sensor is arranged inside the asphalt barrel; the variable-speed stirrer is arranged on the upper part of the adjustable-height bracket.

[0006] As an option of this application, the asphalt barrel further includes: an inner barrel, a barrel cover with a first reserved round hole and a second reserved round hole; the temperature sensor enters the inner barrel through the insertion into the first reserved round hole; the variable-speed stirrer enters the inner barrel through the insertion into the second reserved round hole.

[0007] As an option of this application, the bottom of the inner barrel is provided with a liquid outlet, and a bolt is also arranged on the liquid outlet.

[0008] As an option of this application, the inner barrel is arranged inside the electric heating sleeve.

[0009] As an option of the present application, a third reserved round hole is provided at the bottom of the electric heating sleeve for the liquid outlet to pass through.

[0010] As an option of the present application, the control system is a controller.

[0011] As an option of the present application, a control display panel is provided on the controller.

[0012] The beneficial effects of the present application are as follows:

[0013] A small device for uniformly adding constant-temperature hot asphalt includes an asphalt barrel, a control system, an adjustable-height bracket, a temperature sensor, a weighing sensor, and a variable-speed stirrer. Among them, the asphalt barrel includes: an electric heating sleeve; the control system is electrically connected to the electric heating sleeve, the temperature sensor, the weighing sensor, and the variable-speed stirrer respectively. On the one hand, the control system adjusts the heating power of the electric heating sleeve of the asphalt barrel in real time according to the temperature measured by the temperature sensor to ensure the constancy of the asphalt temperature. On the other hand, it can adjust the rotation speed of the stirrer to ensure that the asphalt will not age due to excessive local temperature at high temperature; the asphalt barrel is arranged on the weighing sensor, and the weighing sensor is arranged on the adjustable-height bracket, which can measure the mass of the asphalt barrel and asphalt in real time and display the mass of the asphalt in the barrel in real time, so as to ensure the accurate control of the asphalt adding speed and adding amount. Among them, the heights of the asphalt barrel and the weighing sensor can be adjusted by the adjustable-height bracket, thus solving the problems of difficult control of the adding speed and fast loss of asphalt temperature during the process of adding hot asphalt in indoor tests. Description of the Drawings

[0014] Figure 1 It is a schematic structural diagram of a small device for uniformly adding constant-temperature hot asphalt;

[0015] Description of the reference numerals:

[0016] 100, asphalt barrel; 101, electric heating sleeve; 1011, third reserved round hole; 102, inner barrel; 1021, liquid outlet; 1022, plug; 103, barrel cover; 1031, first reserved round hole; 1032, second reserved round hole;

[0017] 200, control system; 201, control display panel;

[0018] 300, adjustable-height bracket;

[0019] 400, temperature sensor;

[0020] 500, weighing sensor;

[0021] 600, variable-speed stirrer. Detailed implementation manners

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of this application.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which this application belongs; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the description and claims of this application and the above drawings are intended to cover non-exclusive inclusion.

[0024] Referring to "embodiments" herein means that specific features, structures or characteristics described in connection with the embodiments can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0025] In the description of the embodiments of this application, technical terms such as "first" and "second" are only used to distinguish different objects and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity, specific order or primary-secondary relationship of the indicated technical features. The term "multiple" means two or more (including two). Similarly, "multiple groups" means two or more groups (including two groups), and "multiple pieces" means two or more pieces (including two pieces).

[0026] In the description of the embodiments of this application, the orientation or positional relationship indicated by technical terms such as "upper", "lower", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of this application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of this application.

[0027] In the description of the embodiments of the present application, unless otherwise clearly specified and defined, technical terms such as "set", "provided with", "installed", "connected", "linked", "fixed", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can also be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.

[0028] The inventor of the present application has proposed a small device for uniformly adding thermostatic hot asphalt. Referring to Figure 1 , Figure 1 is a schematic structural diagram of a small device for uniformly adding thermostatic hot asphalt.

[0029] A small device for uniformly adding thermostatic hot asphalt provided by the present application includes an asphalt barrel 100, a control system 200, an adjustable-height bracket 300, a temperature sensor 400, a weighing sensor 500, and a variable-speed stirrer 600. Among them, the asphalt barrel 100 includes: an electric heating sleeve 101; the control system 200 is electrically connected to the electric heating sleeve 101, the temperature sensor 400, the weighing sensor 500, and the variable-speed stirrer 600 respectively; the asphalt barrel 100 is arranged on the weighing sensor 500, the weighing sensor 500 is arranged on the adjustable-height bracket 300, and the height of the asphalt barrel 100 and the weighing sensor 500 can be adjusted by the adjustable-height bracket 300, and the mass of the asphalt in the asphalt barrel 100 can be measured in real time and the mass of the asphalt in the asphalt barrel 100 is displayed in real time, so as to ensure the accurate control of the asphalt addition speed and addition amount; the temperature sensor 400 is arranged in the asphalt barrel 100 to measure the temperature of the asphalt in the asphalt barrel 100 in real time and feedback the measured temperature to the control system 200 in real time; the variable-speed stirrer 600 is arranged on the upper part of the adjustable-height bracket 300, and the rotation speed of the variable-speed stirrer 600 can be adjusted to ensure that the asphalt will not age due to excessive local temperature under high-temperature conditions.

[0030] Continue to refer to Figure 1, the asphalt barrel 100 further includes: an inner barrel 102, and a barrel cover 103 with a first reserved round hole 1031 and a second reserved round hole 1032. The temperature sensor 400 enters the inner barrel 102 by inserting into the first reserved round hole 1031 and is fixed through the first reserved round hole 1031 to measure the temperature of the asphalt in the asphalt barrel 100 in real time and feedback the measured temperature to the control system in real time. The variable-speed stirrer 600 enters the inner barrel 102 by inserting into the second reserved round hole 1032, and the control system 200 can adjust the rotation speed of the variable-speed stirrer 600 to ensure that the asphalt will not age due to excessive local temperature under high-temperature conditions.

[0031] Continue to refer to Figure 1 , a liquid outlet 1021 is provided at the bottom of the inner barrel 102, and a bolt 1022 is further provided on the liquid outlet 1021. Among them, the inner barrel 102 is arranged in the electric heating sleeve 101. During use, first place the inner barrel 102 into the electric heating sleeve 101. The liquid outlet 1021 at the bottom of the inner barrel 102 extends out from a third reserved round hole 1011 provided at the bottom of the electric heating sleeve 101. Then install the bolt 1022 at the liquid outlet 1021. Finally, after adding asphalt to the asphalt barrel 100, cover the barrel cover 103 to start heat preservation.

[0032] Continue to refer to Figure 1 , the control system 200 is a controller, and a control display panel 201 is provided on the controller. The weight of the asphalt barrel 100 and the asphalt, the temperature of the asphalt in the asphalt barrel 100, and the rotation speed of the variable-speed stirrer 600 can all be displayed on the control display panel 201 in real time.

[0033] In summary, by adopting the technical solution of the present application, the adding speed and temperature of hot asphalt in the preparation process of emulsified asphalt can be accurately controlled, and the temperature of hot asphalt can also be adjusted and controlled, thereby reducing the influence of the asphalt temperature and adding speed on the performance of emulsified asphalt in the preparation process of emulsified asphalt, thus solving the problems of difficult control of the adding speed and fast heat dissipation of asphalt temperature during the indoor test of adding hot asphalt, improving the controllability of the preparation process, and further improving the quality of emulsified asphalt.

[0034] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still possible to modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A small device for adding hot asphalt at a constant temperature at a uniform speed, characterized in that: The invention comprises an asphalt barrel (100), a control system (200), an adjustable height bracket (300), a temperature sensor (400), a weighing sensor (500) and a variable speed agitator (600), wherein: The asphalt barrel (100) comprises: an electric heating jacket (101); The control system (200) is electrically connected to the electric heating jacket (101), the temperature sensor (400), the weighing sensor (500), and the variable speed stirrer (600), respectively; The asphalt barrel (100) is arranged on the weighing sensor (500); The weighing sensor (500) is arranged on the height-adjustable bracket (300); The temperature sensor (400) is arranged in the asphalt barrel (100); The variable speed stirrer (600) is arranged on the upper part of the adjustable height support (300); The asphalt barrel (100) further comprises: an inner barrel (102), a barrel cover (103) having a first reserved circular hole (1031) and a second reserved circular hole (1032); The temperature sensor (400) enters the inner barrel (102) by being inserted into the first reserved circular hole (1031); The variable-speed agitator (600) enters the inner barrel (102) by being inserted into the second reserved circular hole (1032); The bottom of the inner barrel (102) is provided with a liquid outlet (1021), and the liquid outlet (1021) is also provided with a latch (1022).

2. The small device for adding hot asphalt at a constant temperature at a uniform speed according to claim 1, characterized in that: The inner barrel (102) is arranged inside the electric heating jacket (101).

3. The small device for adding hot asphalt at a constant temperature at a uniform speed according to claim 1, characterized in that: The bottom of the electric heating jacket (101) is provided with a third reserved circular hole (1011) for the liquid outlet (1021) to pass through.

4. The small device for adding hot asphalt at a constant temperature at a uniform speed according to claim 1, characterized in that: The control system (200) is a controller.

5. The small device for adding hot asphalt at a constant temperature at a uniform speed according to claim 4, characterized in that: The controller is provided with a control display panel (201).