Galvanized strip steel zinc peanut forming device

By designing a zinc flower generation device for galvanized strips including spray components and rotating components, the problem that existing devices cannot effectively adjust the angle and spacing of water mist and galvanized strips is solved, and the early crystal nucleus generation and zinc flower generation efficiency has been improved.

CN222935472UActive Publication Date: 2025-06-03DONGPENG BODA TIANJIN IND CO LTD
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Patent Information

Application Number
CN202421966333.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-03
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing zinc flower generation device cannot effectively adjust the angle and spacing between water mist and galvanized strip steel, resulting in delayed crystallization nuclei generation and affecting the generation of zinc flower.

Method used

A galvanized steel zinc flower generation device is designed, including a mounting frame, a spray assembly, a fixing frame, a water pipe, atomizing spray head and a rotating assembly. By setting up water pipes and atomizing nozzles, adjusting the spray angle and distance, ensuring that the water mist maintains proper contact with the surface of the galvanized strip.

Benefits of technology

It effectively promotes the crystallization nucleation of zinc liquid, improves the generation efficiency of zinc flower, and ensures that zinc liquid fully forms zinc flower without solidification.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a galvanized strip steel zinc peanut forming device in the technical field of galvanized strip steel processing, which comprises a mounting frame, a spraying component used for promoting zinc peanut forming of galvanized strip steel is mounted on the mounting frame and comprises a water tank, fixing frames are respectively arranged on the mounting frame and positioned on two sides of the galvanized strip steel, and the water tank is mounted on the mounting frame. A plurality of water pipes are arranged on the fixing frame, a plurality of atomization nozzles are installed on the water pipes, and a rotating assembly used for adjusting the spraying angle is arranged on the fixing frame. The problems that in the generation process of existing galvanized strip steel with spangles, crystal nuclei need to be generated as soon as possible, a water spraying method is a common mode for promoting formation of the spangles, and the production efficiency is high are solved. An existing zinc peanut forming device cannot enable water mist and galvanized strip steel to keep a proper angle and a proper distance, so that crystal nuclei cannot be generated earlier, zinc spangles are solidified when zinc liquid does not fully form the zinc spangles, and generation of the zinc spangles is affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of galvanized steel strip processing, in particular to a zinc flower generating device for galvanized steel strip. Background Art

[0002] Galvanized steel strip is a cold-rolled or hot-rolled, long and narrow steel strip plate coated with a layer of raw materials called (zinc, aluminum) to varying degrees. Hot-dip galvanizing has the advantages of uniform coating, strong adhesion, and long service life. The hot-dip galvanized steel strip substrate undergoes complex physical and chemical reactions with the molten plating solution to form a corrosion-resistant, tightly structured zinc-iron alloy layer. The alloy layer is integrated with the pure zinc layer and the steel strip substrate. Therefore, it has strong corrosion resistance.

[0003] Zinc spangles usually refer to the appearance of grains formed after the hot-dip galvanized sheet is pulled out of the zinc pot and the zinc layer cools and solidifies. The size, brightness and surface morphology of zinc spangles depend on a series of factors, but are mainly related to the composition of the zinc layer and the cooling method. The principle of producing zinc spangles is to try to reduce the solidification temperature of the zinc liquid.

[0004] In the process of producing existing galvanized steel strip with zinc spangles, it is necessary to generate crystal nuclei as early as possible. The water mist method is a common way to promote the production of zinc spangles. The principle is to spray water mist (a mixture of water and steam or water and air) on the surface of the galvanized steel part when the pure zinc liquid has not solidified to form crystal nuclei. The unsolidified zinc liquid diffuses outward from this starting point to form zinc spangles. The existing zinc spangle generating device cannot maintain a relatively appropriate angle and spacing between the water mist and the galvanized steel strip, which will prevent the crystal nuclei from being generated earlier, and will cause the zinc liquid to solidify before fully forming zinc spangles, which will affect the production of zinc spangles.

[0005] Therefore, those skilled in the art provide a zinc spangle generating device for galvanized steel strip to solve the problems raised in the above background technology. Utility Model Content

[0006] The utility model aims to provide a zinc flower generating device for galvanized steel strip to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a zinc spangle generating device for galvanized steel strip, comprising a mounting frame, on which is mounted a spray assembly for promoting the generation of zinc spangles for the galvanized steel strip, the spray assembly comprising a water tank, and fixed frames are respectively provided on the mounting frame and located on both sides of the galvanized steel strip, the fixed frames are provided with a plurality of water pipes, on which a plurality of atomizing nozzles are mounted, and the fixed frames are provided with a rotating assembly for adjusting the spray angle.

[0008] Preferably, the rotating assembly includes a plurality of fixed shafts installed on the fixed frame. One side of the fixed frame is provided with an adjusting plate. A connecting plate is provided between the adjusting plate and the fixed shaft. The plurality of connecting plates are parallel to each other. The adjusting plate is parallel to the fixed frame. The connecting plate is in non-rotating fit with the fixed shaft.

[0009] Preferably, a positioning frame is provided on the top of the fixed frame. A distance adjusting assembly for adjusting the distance between the fixed frame and the galvanized strip steel is provided on the positioning frame.

[0010] Preferably, the distance adjusting assembly includes a fixed seat installed on the positioning frame. Sliders are provided on both sides of the positioning frame. A support plate connected to the fixed frame is provided on the slider. A bidirectional screw is provided on the fixed seat. The bidirectional screw is threadedly connected to the two sliders. Both ends of the slider are respectively hinged to the end of the fixed frame through the support plate.

[0011] Preferably, limiting plates for guiding the sliders are respectively provided on both sides of the positioning frame.

[0012] Preferably, a fixing plate is provided on the fixed frame. An arc-shaped groove is provided on the fixing plate. A guiding block is provided on the adjusting plate. The guiding block is slidably connected to the arc-shaped groove.

[0013] Preferably, insertion holes are provided on the arc-shaped groove. Insertion rods matching the insertion holes are provided on the guiding block. An activity groove is provided in the guiding block. A spring connected to the insertion rod is provided inside the activity groove. The other end of the insertion rod extends to the other side of the guiding block.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] 1. In the present utility model, by providing a water pipe and a mist spray head installed on the fixed frame, the water pipe is connected to the water tank. The water in the water tank is sprayed out through the mist spray head. Spraying water mist when the pure zinc liquid on the surface of the galvanized steel part has not solidified will cause crystal nuclei. The unfrozen zinc liquid will diffuse outward from this point to generate zinc flowers, thereby promoting the generation of zinc flowers.

[0016] 2. In the present utility model, by providing a fixed frame, the fixed frame is connected to the positioning frame through a support plate. Rotating the bidirectional screw can drive the two sliders to approach or move away synchronously, and can adjust the distance between the mist spray head and the galvanized strip steel. The fixed frame is connected to the adjusting plate through a connecting plate. Moving the adjusting plate can drive the water pipe to rotate a certain angle through the connecting plate, which is convenient for adjusting the angle of the mist spray head. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model.

[0018] Figure 2 It is a front view of the present utility model.

[0019] Figure 3 For the present utility model Figure 2 The three-dimensional sectional view at A-A in

[0020] Figure 4 For the present utility model Figure 3 The enlarged view at A in

[0021] Figure 5 For the present utility model Figure 3 The enlarged view at B in

[0022] In the figure: 1, mounting frame; 2, water tank; 3, fixing frame; 4, water pipe; 5, atomizing nozzle; 6, fixing shaft; 7, adjusting plate; 8, connecting plate; 9, positioning frame; 10, fixing seat; 11, slider; 12, bidirectional screw; 13, limiting plate; 14, fixing plate; 15, arc groove; 16, guiding block; 17, jack; 18, inserting rod; 19, movable groove; 20, spring; 21, supporting plate. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1 to 5 , in the embodiment of the present utility model, a galvanized strip zinc flower generating device includes a mounting frame 1, a spraying assembly for promoting the generation of zinc flowers on the galvanized strip is installed on the mounting frame 1, the spraying assembly includes a water tank 2, fixing frames 3 are respectively arranged on both sides of the galvanized strip on the mounting frame 1, a plurality of water pipes 4 are arranged on the fixing frames 3, a plurality of atomizing nozzles 5 are installed on the water pipes 4, and a rotating assembly for adjusting the spraying angle is arranged on the fixing frames 3; the rotating assembly includes a plurality of fixing shafts 6 installed on the fixing frames 3, an adjusting plate 7 is arranged on one side of the fixing frames 3, a connecting plate 8 is arranged between the adjusting plate 7 and the fixing shafts 6, the plurality of connecting plates 8 are parallel to each other, the adjusting plate 7 is parallel to the fixing frames 3, and the connecting plate 8 is in non-rotating fit with the fixing shafts 6.

[0025] The galvanized strip can be conveyed on the fixing frame 3, and the spraying assembly can spray water mist on the surface of the unfixed galvanized strip, which can promote the formation of crystal nuclei of the zinc liquid. After the crystal nuclei are formed, they will expand outward and generate zinc flowers. The water tank 2 can be directly obtained on the market. The fixing frame 3 is fixedly installed on the upper and lower sides of the mounting frame 1. Multiple water pipes 4 are installed on the fixing frame 3 in parallel. The atomizing nozzles 5 can be directly obtained on the market. The atomizing nozzles 5 are installed on the water pipes 4. The water in the water tank 2 is sprayed onto the galvanized strip through the water pipes 4 and the atomizing nozzles 5. The fixing shafts 6 are fixedly connected to both ends of the water pipes 4. The adjusting plate 7 is located on the side where the two fixing frames 3 are away from each other. The connecting plate 8 is non-rotatably connected to the fixing shaft 6. The connecting plate 8 is hinged to the adjusting plate 7. The connecting plate 8 is connected between the adjusting plate 7 and the fixing shaft 6. The adjusting plate 7 is parallel to the fixing frame 3. The adjacent connecting plates 8 are parallel to each other. Such a setting can make the multiple water pipes 4 rotate synchronously, which is convenient to drive the water pipes 4 to rotate synchronously and convenient to adjust the spraying angle of the water mist.

[0026] In one embodiment, specifically, a positioning frame 9 is provided on the top of the fixing frame 3, and a distance adjusting assembly for adjusting the distance between the fixing frame 3 and the galvanized strip is provided on the positioning frame 9; the distance adjusting assembly includes a fixed seat 10 installed on the positioning frame 9. Sliders 11 are provided on both sides of the positioning frame 9. A support plate 21 connected to the fixing frame 3 is provided on the sliders 11. A bidirectional screw 12 is provided on the fixed seat 10. The bidirectional screw 12 is screwed to the two sliders 11. Both ends of the slider 11 are hinged to the end of the fixing frame 3 through the support plate 21; Limiting plates 13 for guiding the sliders 11 are respectively provided on both sides of the positioning frame 9. The positioning frame 9 is installed on the top of the fixing frame 3. The distance adjusting assembly can adjust the distance between the fixing frame 3 and the galvanized strip, and can keep a more appropriate distance between the nozzle and the galvanized strip. The fixed seat 10 is fixedly installed in the middle of the positioning frame 9. The slider 11 is slidably connected to both sides of the positioning frame 9. The two sliders 11 are symmetrically arranged along the fixed seat 10. The slider 11 and the fixing frame 3 are hinged together through the support plate 21. The bidirectional screw 12 is rotatably connected to the fixed seat 10. Both ends of the bidirectional screw 12 are screwed to the slider 11. The rotation of the bidirectional screw 12 can drive the two sliders 11 to approach or move away synchronously, and can drive the two fixing frames 3 to approach or move away from each other through the support plate 21.

[0027] Among them, a fixing plate 14 is provided on the fixing frame 3. An arc-shaped groove 15 is provided on the fixing plate 14. A guiding block 16 is provided on the adjusting plate 7. The guiding block 16 is slidably connected to the arc-shaped groove 15. The fixing plate 14 is fixedly connected to the fixing frame 3. The arc-shaped groove 15 is opened on the fixing plate 14. The guiding block 16 is fixed on the adjusting plate 7, which can guide the rotation of the adjusting plate 7 and improve the stability of use.

[0028] On the basis of the above embodiment, specifically, the arc groove 15 is provided with a socket 17, the guide block 16 is provided with a rod 18 matching the socket 17, the guide block 16 is provided with a movable groove 19, the movable groove 19 is provided with a spring 20 connected to the rod 18, the other end of the rod 18 extends to the other side of the guide block 16, the socket 17 is provided on the arc groove 15, the socket 17 is continuous and multiple, the rod 18 is slidably connected to the guide block 16, one end of the rod 18 can enter and exit the movable groove 19, which is convenient for the rod 18 to be inserted into different sockets 17, and the position of the adjustment plate 7 can be fixed to keep the angle of the atomizing nozzle 5 fixed.

[0029] Before use, pre-adjust the distance and angle between the atomizing nozzle 5 and the galvanized steel strip. When adjusting the distance between the atomizing nozzle 5 and the galvanized steel strip, rotate the bidirectional screw 12. The rotation of the bidirectional screw 12 will drive the two sliders 11 to move closer or farther from each other. Since the fixing frame 3 and the slider 11 are connected by the support plate 21, the distance between the two fixing frames 3 will move closer or farther synchronously. When it is necessary to adjust the water mist spraying angle, first disengage the plug rod 18 from the socket 17, and then move the adjustment plate 7. When the adjustment plate 7 moves, it can pass The water pipe 4 is driven to rotate a certain angle through the connecting plate 8. When the angle of the atomizing nozzle 5 is adjusted to an appropriate angle, the plug rod 18 is loosened to insert it into the corresponding plug hole 17. When the pure zinc liquid on the surface of the galvanized strip is not solidified, one end of the galvanized strip is pulled out. At the same time, the water in the water tank 2 is sprayed as water mist through the water pipe 4 and the atomizing nozzle 5. At this time, crystallization nuclei will be formed on the surface of the galvanized strip. The unsolidified zinc liquid will diffuse outward from this starting point to generate zinc flowers. After the zinc flowers are generated, the galvanized strip can be removed.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A zinc spangle generating device for galvanized steel strip, characterized in that: The invention comprises a mounting frame (1), on which a spray assembly for promoting the generation of zinc spangles on a galvanized steel strip is mounted, the spray assembly comprising a water tank (2), a fixing frame (3) is respectively arranged on the mounting frame (1) and located on both sides of the galvanized steel strip, the fixing frame (3) is provided with a plurality of water pipes (4), and a plurality of atomizing nozzles (5) are mounted on the water pipes (4); The fixing frame (3) is provided with a rotating assembly for adjusting the spray angle.

2. The zinc spangle generating device for galvanized steel strip according to claim 1, characterized in that: The rotating assembly comprises a plurality of fixed shafts (6) mounted on a fixed frame (3); an adjustment plate (7) is provided on one side of the fixed frame (3); a connecting plate (8) is provided between the adjustment plate (7) and the fixed shaft (6); the plurality of connecting plates (8) are parallel to each other; the adjustment plate (7) is parallel to the fixed frame (3); and the connecting plate (8) is engaged with the fixed shaft (6) in a rotation-stopping manner.

3. A galvanized steel strip zinc spangle generating device according to claim 2, characterized in that: A positioning frame (9) is provided on the top of the fixing frame (3), and a distance adjustment component for adjusting the distance between the fixing frame (3) and the galvanized steel strip is provided on the positioning frame (9).

4. A galvanized steel strip zinc spangle generating device according to claim 3, characterized in that: The distance adjustment assembly comprises a fixing seat (10) mounted on a positioning frame (9), sliders (11) are provided on both sides of the positioning frame (9), a support plate (21) connected to the fixing frame (3) is provided on the slider (11), a bidirectional screw (12) is provided on the fixing seat (10), the bidirectional screw (12) is screwed to the two sliders (11), and the two ends of the slider (11) are respectively hinged to the ends of the fixing frame (3) through the support plate (21).

5. The zinc spangle generating device for galvanized steel strip according to claim 4, characterized in that: Limiting plates (13) for guiding the slider (11) are respectively provided on both sides of the positioning frame (9).

6. A galvanized steel strip zinc spangle generating device according to claim 5, characterized in that: The fixing frame (3) is provided with a fixing plate (14), the fixing plate (14) is provided with an arc groove (15), the adjusting plate (7) is provided with a guide block (16), and the guide block (16) is slidably connected to the arc groove (15).

7. The device for generating zinc spangles for galvanized steel strip according to claim 6, characterized in that: The arc groove (15) is provided with a plug hole (17), the guide block (16) is provided with an insertion rod (18) matched with the plug hole (17), the guide block (16) is provided with a movable groove (19), the movable groove (19) is provided with a spring (20) connected to the insertion rod (18), and the other end of the insertion rod (18) extends to the other side of the guide block (16).