Pipeline installation angle adjusting device

Abstract

The utility model discloses a pipeline installation angle adjusting device, and belongs to the technical field of pipeline installation. Comprising a bottom plate, a movable plate, a screw rod and a bidirectional motor, a supporting frame is hinged to the side face of the bottom plate, and the side, away from the bottom plate, of the supporting frame is fixedly connected with the movable plate. The bearing seats are fixedly installed at the two ends of the bottom plate respectively, the lead screw is located between the two bearing seats and fixedly connected with bearings of the bearing seats, one end of the lead screw extends out of the adjacent bearing seat to be fixedly connected with the two-way motor, and a shell of the two-way motor is fixedly connected with the bottom plate. A moving seat is in threaded connection with the lead screw, a first connecting rod is hinged to the side face of the moving seat, a hinge seat is fixedly installed at the bottom of the movable plate, and the end, away from the moving seat, of the first connecting rod is hinged to the hinge seat; the top of the movable plate is fixedly connected with the fixing assembly. According to the pipeline installation angle adjusting device, the problems that the working efficiency is low and the working danger coefficient is high are solved.

Description

Technical Field

[0001] The present application relates to the technical field of pipeline installation, and specifically relates to a pipeline installation angle adjustment device. Background Technique

[0002] Most current enterprises are equipped with automated machinery and equipment, thus giving birth to the mechanical and electrical installation industry. The installation of equipment, lines, and pipelines for general industrial, public, and civil construction projects, substation projects of 35 kV and below, and the fabrication and installation of non-standard steel components.

[0003] Most of the current installations of mechanical and electrical pipelines use lifting installation frames to raise the pipelines. However, due to space limitations for the installation of pipelines in corners (refer to Figure 1 ), manual adjustment of the pipelines is still required. This method has a large workload of manual adjustment, resulting in low work efficiency and a relatively high work risk coefficient.

[0004] Therefore, it is necessary to provide a pipeline installation angle adjustment device on the workbench of the lifting installation frame to solve the above problems.

[0005] It should be noted that the above information disclosed in this background technique section is only used to understand the background technique of the concept of the present application. Therefore, it may include information that does not constitute the prior art. Summary of the Invention

[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a pipeline installation angle adjustment device, which solves the problems of low work efficiency and relatively high work risk coefficient.

[0007] The technical solution adopted by the present application to solve its technical problems is: a pipeline installation angle adjustment device, including an adjustment component and a fixing component, and the fixing component is fixedly installed on the top of the adjustment component;

[0008] Among them: The adjustment component includes a bottom plate, a movable plate, a lead screw, and a bidirectional motor; a support frame is hinged to the side of the bottom plate, and the side of the support frame away from the bottom plate is fixedly connected to the movable plate; bearing seats are fixedly installed at both ends of the bottom plate, the lead screw is located between the two bearing seats and is fixedly connected to the bearings of the bearing seats, one end of the lead screw extends out of the adjacent bearing seat and is fixedly connected to the bidirectional motor, and the housing of the bidirectional motor is fixedly connected to the bottom plate; a moving seat is threadedly connected to the lead screw, a first connecting rod is hinged to the side of the moving seat, a hinge seat is fixedly installed at the bottom of the movable plate, and one end of the first connecting rod away from the moving seat is hinged to the hinge seat; the top of the movable plate is fixedly connected to the fixing component; thus, the bidirectional motor controls the rotation of the lead screw. Since the movable plate restricts the rotation of the moving seat through the first connecting rod, the moving seat moves on the lead screw, and the support frame restricts the movement of the movable plate. Furthermore, the first connecting rod cooperates with the moving seat to make the movable plate and the support frame rotate to one side, so that the fixing component can be adjusted at a certain angle to facilitate the rapid docking of pipelines at the corner.

[0009] Furthermore, limiting rods are respectively hinged to both sides of the bottom plate. The limiting rods are located on one side of the support frame, the movable plate is located between the two limiting rods, sliding grooves are formed in the end faces of the limiting rods, sliding keys are respectively threadedly installed on both sides of the movable plate, the sliding keys correspond to the sliding grooves one by one and are a matching mechanism; thus, the rotation of the movable plate drives the sliding keys to move in the sliding grooves and simultaneously drives the limiting rods to rotate. When the movable plate is adjusted to a certain angle, the sliding keys are tightened to fix the angle of the movable plate.

[0010] Furthermore, the fixing component includes a base, two guiding plates, two connecting members, and two matching seats; the bottom of the base is fixedly connected to the movable plate, the two guiding plates are arranged in parallel on the top of the base, and two slide rails are fixedly installed on the top of the guiding plates; the two connecting members are located on the top of the guiding plates and are symmetrically arranged, and the long sides of the connecting members are vertically crossed with the long sides of the guiding plates; the bottom of the connecting members is slidably connected to the slide rails on the same side of the two guiding plates; the two matching seats are symmetrically arranged above the guiding plates, and the bottoms of the matching seats are fixedly connected to the connecting members one by one; thus, the two matching seats move on the slide rails through the connecting members to realize the adjustment of the distance between the matching seats, and further adapt to pipelines of different diameters.

[0011] Furthermore, two base frames are fixedly installed on the top of the base, the two guiding plates are located between the two base frames, one end of the base frame away from the base is hinged to an electric control telescopic rod, the two electric control telescopic rods are arranged in the same direction, and the end of the electric control telescopic rod away from the base frame is hinged to one of the connecting members; thus, the electric control telescopic rod controls the movement of one of the connecting members, and accordingly the corresponding matching seat moves.

[0012] Further, a regulation component is arranged on the top of the base. The regulation component includes a support column and a synchronous arm. The support column is vertically arranged on the top of the base and is located between the two guide plates. The top end of the support column is rotatably connected to the middle section of the synchronous arm. The ends of the synchronous arm are respectively hinged with a second connecting rod. The two second connecting rods are symmetrically arranged about the center of the support column. The end of the second connecting rod far away from the synchronous arm is hinged with the middle section of the adjacent connecting piece. The synchronous arm does not contact the electric control telescopic rod and the second connecting rod. Therefore, when the electric control telescopic rod pushes the connecting piece to move, the actively moving connecting piece pulls the synchronous arm to rotate through the corresponding second connecting rod, so that the other second connecting rod pushes the connecting piece to move the same distance. Furthermore, the regulation component enables the two connecting pieces to move towards or away from each other by the same distance, which is convenient for the two matching seats to clamp the pipeline synchronously in the later stage.

[0013] Further, a semi-circular groove is formed in the inner side of the matching seat. An arc-shaped block is fixedly installed at the semi-circular groove. The arc-shaped block is concentric with the semi-circular groove. Ribs are arranged on the inner side of the arc-shaped block. Thus, the semi-circular groove is used to place the pipeline, and the arc-shaped block is used to increase the friction coefficient between the matching seat and the pipeline.

[0014] The beneficial effect of this application is as follows: A pipeline installation angle adjustment device provided by this application is provided with an adjustment component. The bidirectional motor controls the rotation of the lead screw. Since the movable plate restricts the rotation of the moving seat through the first connecting rod, the moving seat moves on the lead screw, and the support frame restricts the movement of the movable plate. Furthermore, the first connecting rod cooperates with the moving seat to enable the movable plate and the support frame to rotate to one side, so that the fixing component is adjusted by a certain angle, which is convenient for the quick docking of the pipeline at the corner.

[0015] In addition to the purposes, features and advantages described above, this application has other purposes, features and advantages. The following will refer to the drawings to make a further detailed description of this application. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The specification drawings constituting a part of this application are used to provide a further understanding of this application. The schematic embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation to this application.

[0017] In the drawings:

[0018] Figure 1 It is a working state diagram of the pipeline during actual installation;

[0019] Figure 2 It is an overall schematic diagram of a pipeline installation angle adjustment device in this application;

[0020] Figure 3 For Figure 2 the three-dimensional schematic diagram of the adjustment component in

[0021] Figure 4 is Figure 2 a three-dimensional schematic diagram of the fixing component in

[0022] Figure 5 is a three-dimensional schematic diagram of the mating seat in the second embodiment;

[0023] Among them, the reference numerals in the figure are as follows:

[0024] 1. Adjusting component; 11. Base plate; 111. Support frame; 112. Bearing seat; 12. Movable plate; 121. Hinge seat; 13. Lead screw; 131. Moving seat; 14. Bidirectional motor; 15. Link one; 16. Limit rod; 2. Fixing component; 21. Base; 211. Base frame; 22. Guide plate; 23. Connecting piece; 24. Mating seat; 251. Support column; 252. Synchronous arm; 253. Link two; 26. Electric control telescopic rod. Detailed implementation manners

[0025] It should be noted that, without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The following will describe the present application in detail with reference to the drawings and in combination with the embodiments.

[0026] In order to enable those skilled in the art to better understand the solution of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

[0027] Embodiment 1:

[0028] As Figures 2 - 4 shown, the present application provides a pipeline installation angle adjustment device. Referring to Figure 2 , it includes an adjusting component 1 and a fixing component 2. The fixing component 2 is fixedly installed on the top of the adjusting component 1;

[0029] Among them: Referring to Figure 3, the adjustment assembly 1 includes a bottom plate 11, a movable plate 12, a lead screw 13, and a bidirectional motor 14; a support frame 111 is hinged to the side of the bottom plate 11, and the side of the support frame 111 away from the bottom plate 11 is fixedly connected to the movable plate 12; bearing seats 112 are fixedly installed at both ends of the bottom plate 11, the lead screw 13 is located between the two bearing seats 112 and is fixedly connected to the bearings of the bearing seats 112, one end of the lead screw 13 extends out of the adjacent bearing seat 112 and is fixedly connected to the bidirectional motor 14, and the housing of the bidirectional motor 14 is fixedly connected to the bottom plate 11; a moving seat 131 is threadedly connected to the lead screw 13, a first connecting rod 15 is hinged to the side of the moving seat 131, a hinge seat 121 is fixedly installed at the bottom of the movable plate 12, and one end of the first connecting rod 15 away from the moving seat 131 is hinged to the hinge seat 121; the top of the movable plate 12 is fixedly connected to the fixing assembly 2; thus, the bidirectional motor 14 controls the rotation of the lead screw 13. Since the movable plate 12 restricts the rotation of the moving seat 131 through the first connecting rod 15, the moving seat 131 moves on the lead screw 13, and the support frame 111 restricts the movement of the movable plate 12. Furthermore, the first connecting rod 15 cooperates with the moving seat 131 to cause the movable plate 12 and the support frame 111 to rotate to one side, so that the fixing assembly 2 can be adjusted by a certain angle to facilitate the rapid docking of pipes at the corner.

[0030] To achieve the positioning of the movable plate 12 after adjustment, limiting rods 16 are respectively hinged to both sides of the bottom plate 11. The limiting rods 16 are located on one side of the support frame 111, the movable plate 12 is located between the two limiting rods 16, sliding grooves are formed on the end faces of the limiting rods 16, sliding keys are respectively threadedly installed on both sides of the movable plate 12, and the sliding keys correspond to the sliding grooves one by one and are a matching mechanism; thus, the rotation of the movable plate 12 drives the sliding keys to move in the sliding grooves and simultaneously drives the limiting rods 16 to rotate. When the movable plate 12 is adjusted to a certain angle, the sliding keys are tightened to fix the angle of the movable plate 12.

[0031] In addition, referring to Figure 4 , the fixing assembly 2 includes a base 21, two guide plates 22, two connecting members 23, and two mating seats 24; the bottom of the base 21 is fixedly connected to the movable plate 12, the two guide plates 22 are arranged in parallel on the top of the base 21, and two slide rails 22 are fixedly installed on the top of the guide plates 22; the two connecting members 23 are located on the top of the guide plates 22 and are symmetrically arranged, and the long sides of the connecting members 23 are vertically crossed with the long sides of the guide plates 22; the bottom of the connecting member 23 is slidably connected to the slide rails 22 on the same side of the two guide plates 22; the two mating seats 24 are symmetrically arranged above the guide plates 22, the bottom of the mating seats 24 is fixedly connected to the connecting members 23 one by one, and semi-circular grooves 241 are formed inside the mating seats 24; thus, the two mating seats 24 move on the slide rails 21 through the connecting members 23 to adjust the distance between the mating seats 24, and further adapt to pipes of different diameters.

[0032] Wherein: Two base frames 211 are fixedly installed on the top of the base 21. Two guide plates 22 are located between the two base frames 211. One end of the base frame 211 away from the base 21 is hinged with an electric control telescopic rod 26. The two electric control telescopic rods 26 are arranged in the same direction. One end of the electric control telescopic rod 26 away from the base frame 211 is hinged with one of the connecting members 23. Thus, the electric control telescopic rod 26 controls the movement of one of the connecting members 23, so that the corresponding mating seat 24 moves.

[0033] A control assembly is arranged on the top of the base 21. The control assembly includes a support column 251 and a synchronous arm 252. The support column 251 is vertically arranged on the top of the base 21 and is located in the middle of the two guide plates 22. The top end of the support column 251 is rotatably connected to the middle section of the synchronous arm 252. The ends of the synchronous arm 252 are respectively hinged with second connecting rods 253. The two second connecting rods 253 are arranged symmetrically about the center of the support column 251. One end of the second connecting rod 253 away from the synchronous arm 252 is hinged with the middle section of the adjacent connecting member 23. The synchronous arm 252 does not contact the electric control telescopic rod 26 and the second connecting rod 253. Therefore, when the electric control telescopic rod 26 pushes the connecting member 23 to move, the actively moving connecting member 23 pulls the synchronous arm 252 to rotate through the corresponding second connecting rod 253, so that the other second connecting rod 253 pushes the connecting member 23 to move the same distance. Furthermore, the control assembly enables the two connecting members 23 to move towards or away from each other the same distance, which is convenient for the two mating seats 24 to clamp the pipeline synchronously in the later stage.

[0034] The working process of the above device is as follows: The electric control telescopic rod 26 controls the movement of one of the connecting members 23. The actively moving connecting member 23 pulls the synchronous arm 252 to rotate through the corresponding second connecting rod 253, so that the other second connecting rod 253 pushes the connecting member 23 to move the same distance. Furthermore, the clamping of the pipeline to be installed is realized. When the lifting platform moves the pipeline to a certain position, the bidirectional motor 14 controls the rotation of the lead screw 13. Since the movable plate 12 restricts the rotation of the moving seat 131 through the first connecting rod 15, the moving seat 131 moves on the lead screw 13, and the support frame 111 restricts the movement of the movable plate 12. Furthermore, the first connecting rod 15 cooperates with the moving seat 131 to make the movable plate 12 and the support frame 111 rotate to one side, so that the fixing assembly 2 is adjusted by a certain angle. Furthermore, the pipeline moves to the docking port at the corner, and the sliding key is tightened to fix the angle of the movable plate 12, and then the pipeline installation is carried out randomly.

[0035] Embodiment 2: On the basis of Embodiment 1, the following optimization is carried out on the mating seat:

[0036] An arc-shaped block 242 is fixedly installed at the semi-circular groove 241. The arc-shaped block 242 is concentric with the semi-circular groove 241. Ribs are arranged on the inner side of the arc-shaped block 242. Thus, the semi-circular groove 241 is used to place the pipeline, and the arc-shaped block 242 is used to increase the friction coefficient between the mating seat 24 and the pipeline.

[0037] The above are only the preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. A pipeline installation angle adjustment device, characterized in that: It comprises an adjusting component (1) and a fixing component (2), wherein the fixing component (2) is fixedly mounted on the top of the adjusting component (1); The adjusting assembly (1) comprises a base plate (11), a movable plate (12), a screw rod (13), and a bidirectional motor (14); a support frame (111) is hingedly connected to the side of the base plate (11); a side of the support frame (111) away from the base plate (11) is fixedly connected to the movable plate (12); two ends of the base plate (11) are respectively fixedly mounted with bearing seats (112); the screw rod (13) is located between the two bearing seats (112) and is fixedly connected to the bearings of the bearing seats (112); one end of the screw rod (13) extends The adjacent bearing seat (112) is fixedly connected to the bidirectional motor (14), and the housing of the bidirectional motor (14) is fixedly connected to the bottom plate (11); a movable seat (131) is threadedly connected to the screw rod (13), and a connecting rod (15) is hinged on the side of the movable seat (131); a hinge seat (121) is fixedly installed on the bottom of the movable plate (12), and one end of the connecting rod (15) away from the movable seat (131) is hinged to the hinge seat (121); the top of the movable plate (12) is fixedly connected to the fixed component (2).

2. A pipeline installation angle adjustment device according to claim 1, characterized in that: The two sides of the bottom plate (11) are respectively hinged with limit rods (16), the limit rods (16) are located on one side of the support frame (111), the movable plate (12) is located between the two limit rods (16), the end faces of the limit rods (16) are provided with sliding grooves, and the two sides of the movable plate (12) are respectively threadedly installed with sliding keys, the sliding keys correspond to the sliding grooves one by one, and form a matching mechanism.

3. A pipeline installation angle adjustment device according to claim 2, characterized in that: The fixed assembly (2) comprises a base (21), two guide plates (22), two connecting pieces (23), and two matching seats (24); the bottom of the base (21) is fixedly connected to the movable plate (12), the two guide plates (22) are arranged in parallel on the top of the base (21), and two slide rails are fixedly installed on the top of the guide plate (22); the two connecting pieces (23) are located on the top of the guide plates (22) and are arranged symmetrically, and the long sides of the connecting pieces (23) are perpendicularly crossed with the long sides of the guide plates (22); the bottom of the connecting piece (23) is slidably connected to the slide rails on the same side of the two guide plates (22); the two matching seats (24) are symmetrically arranged above the guide plates (22), and the bottom of the matching seats (24) is fixedly connected to the connecting pieces (23) in a one-to-one correspondence.

4. A pipeline installation angle adjustment device according to claim 3, characterized in that: Two base frames (211) are fixedly mounted on the top of the base (21), the two guide plates (22) are located between the two base frames (211), one end of the base frame (211) away from the base (21) is hingedly connected to an electric telescopic rod (26), the two electric telescopic rods (26) are arranged in the same direction, and one end of the electric telescopic rod (26) away from the base frame (211) is hingedly connected to one of the connecting pieces (23).

5. A pipeline installation angle adjustment device according to claim 4, characterized in that: A regulating component is arranged on the top of the base (21), and the regulating component comprises a support column (251) and a synchronous arm (252); the support column (251) is vertically arranged on the top of the base (21), and the support column (251) is located in the middle of the two guide plates (22); the top end of the support column (251) is rotatably connected to the middle section of the synchronous arm (252), and the ends of the synchronous arm (252) are respectively hinged with connecting rods 2 (253), and the two connecting rods 2 (253) are symmetrically arranged about the center of the support column (251), and one end of the connecting rod 2 (253) away from the synchronous arm (252) is hinged to the middle section of the adjacent connecting piece (23); the synchronous arm (252) and the electric control telescopic rod (26) and the connecting rod 2 (253) do not contact each other.

6. A pipeline installation angle adjustment device according to claim 5, characterized in that: A semicircular groove is provided on the inner side of the matching seat (24), an arc block is fixedly installed on the semicircular groove, the arc block is arranged concentrically with the semicircular groove, and a rib is arranged on the inner side of the arc block.

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