RV speed reducer test board
By designing an automated RV reducer test bench, using technical means such as magnetic powder loaders and servo motors, the problem of existing test bench relying on manual operation is solved, and the rapid automated testing of RV reducer is realized, which improves the testing efficiency and output.
Patent Information
- Application Number
- CN202422316422.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The clamping and disassembly process of the existing RV robot reducer test bench relies on manual operation, resulting in long time and high accuracy requirements, which affects the testing efficiency and output.
An RV reducer test bench was designed, using technical means such as magnetic powder loaders and servo motors to realize the loading and testing of the reducer through automated means, reducing manual operation time.
The rapid automated testing of RV reducer is realized, which improves the testing efficiency, shortens the detection time, and increases the overall output of RV reducer.
Smart Images

Figure CN222938534U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of robot reducer testing, and in particular relates to an RV reducer testing platform. Background Art
[0002] As a high-precision reducer, RV reducer is widely used in robots, robot arms, robot joints and other fields, and is one of the core components of its power joints. The various performance indicators of RV reducer directly affect the robot's technical parameters such as positioning accuracy, grabbing torque and life. With the widespread application of robots, the demand for RV reducers is also increasing. In order to meet the principle of factory inspection for each unit, the demand for rapid automated testing of RV robot reducers is imminent.
[0003] Before the RV robot reducer comes off the production line, it needs to complete the load capacity, input and output efficiency and torque, operation stability and life tests, and each unit must be inspected. At present, the traditional RV reducer test bench adopts manual clamping for the reducer on the test bench, which takes a long time and requires high clamping accuracy; the clamping occupies the test bench station, which invisibly increases the total test time; in addition, the manual disassembly process of the reducer after the test is completed also takes a long time, resulting in a long total inspection time and low test efficiency, which affects the overall output of the RV reducer. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide an RV reducer test bench for the problems existing in the loading test of the existing RV robot reducer.
[0005] The technical problem to be solved by the utility model can be achieved through the following technical solutions:
[0006] An RV reducer test bench, comprising:
[0007] Test bench;
[0008] A reduction gear installation platform for the RV robot under test mounted on the test bench;
[0009] an input speed torque mechanism mounting platform mounted on the test bench;
[0010] A magnetic powder loader installed on the test bench and located at the rear end of the RV robot reducer mounting platform under test, wherein an output speed torque sensor is provided at the loading end of the magnetic powder loader connected to the RV robot reducer under test; after the RV robot reducer under test is installed on the RV robot reducer mounting platform under test, the magnetic powder loader loads the RV robot reducer under test through the output speed torque sensor;
[0011] An input rotational speed and torque input mechanism installed on the input rotational speed and torque mechanism installation platform;
[0012] A water chiller, an electrical control box, and a display screen installed on the test bench; the inlet and outlet water pipes of the water chiller are connected to the magnetic powder loader to cool the magnetic powder loader; the electrical control box controls the input rotational speed and torque input mechanism to input the required rotational speed and torque; the display screen is signal-connected to the electrical control box, the output rotational speed and torque sensor, and the input rotational speed and torque input mechanism for inputting the parameters required for the test and displaying the test result parameters.
[0013] In a preferred embodiment of the present invention, the tested RV robot reducer installation platform is installed on the test bench through a first longitudinal movement mechanism, so that the output end of the tested RV robot reducer is docked with the output rotational speed and torque sensor, and the magnetic powder loader loads the output end of the tested RV robot reducer through the output rotational speed and torque sensor.
[0014] In a preferred embodiment of the present invention, the input rotational speed and torque input mechanism includes a servo motor and an input rotational speed and torque sensor installed on the input shaft of the servo motor. The servo motor and the input rotational speed and torque sensor are installed on the input rotational speed and torque mechanism installation table. The servo motor is controlled by the electrical control box, and the input rotational speed and torque sensor is signal-connected to the display screen.
[0015] In a preferred embodiment of the present invention, the input rotational speed and torque mechanism installation platform is installed on the test bench through a second longitudinal movement mechanism and a transverse movement mechanism. Among them, the second longitudinal movement mechanism is installed on the test bench, the transverse movement mechanism is installed on the second longitudinal movement mechanism, and the input rotational speed and torque mechanism installation platform is installed on the transverse movement mechanism. The position of the input rotational speed and torque input mechanism is adjusted through the second longitudinal movement mechanism and the transverse movement mechanism to be docked with the input end of the tested RV robot reducer installed on the tested RV robot reducer installation platform to drive the tested RV robot reducer to work.
[0016] In a preferred embodiment of the present invention, the display screen is installed on one side of the test bench through a wire conduit, and the wires for signal-connecting the display screen with the electrical control box, the output rotational speed and torque sensor, and the input rotational speed and torque input mechanism and the power supply pass through the wire conduit.
[0017] Due to the adoption of the above technical solution, the utility model can test multiple varieties of RV reducers with strong compatibility by setting the first longitudinal movement mechanism, the second longitudinal movement structure and the transverse movement mechanism. The servo motor of the utility model can input the rotational speed and torque parameters through the display screen and the electrical control cabinet, with a large load range, and the maximum torque can be tested up to 2000 N·m, which can be set according to the load required by the product to be tested. At the same time, the rotational speed of the servo motor can be set by itself, and the maximum rotational speed can be set up to 2000 r / min.
[0018] The utility model is mainly used for testing the load capacity, input and output efficiency, torque, running stability and service life of RV reducers. Brief Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of the RV reducer test bench of the utility model. Detailed Embodiment
[0020] The following further describes the utility model in conjunction with the drawings and specific embodiments.
[0021] See Figure 1 , a kind of RV reducer test bench shown in the figure, including a test bench frame 100, on which an installation platform 200 for the RV robot reducer to be tested, an installation platform 300 for the input rotational speed and torque mechanism, a magnetic powder loader 400, a water chiller 500 and an electrical control cabinet 600 are installed.
[0022] The installation platform 200 for the RV robot reducer to be tested is used to install the RV robot reducer to be tested. The installation platform 200 for the RV robot reducer to be tested is installed on the test bench frame 100 through a first longitudinal movement mechanism 700. The first longitudinal movement mechanism 700 is a conventional linear module, driven by a handwheel 710 to achieve forward and backward, that is, longitudinal movement, so that the output end of the RV robot reducer installed on the installation platform 200 for the RV robot reducer to be tested is docked with the output rotational speed and torque sensor 410 on the magnetic powder loader 400, and the magnetic powder loader 400 loads the output end of the RV robot reducer to be tested through the output rotational speed and torque sensor 410.
[0023] In addition, for different models of RV reducers, the height of the installation platform 200 for the RV robot reducer to be tested can be adjusted so that the output ends of different RV reducers are docked with the output rotational speed and torque sensor 410 on the magnetic powder loader 400. The height adjustment of the installation platform 200 for the RV robot reducer to be tested can be achieved by a lifting mechanism (not shown in the figure).
[0024] The magnetic powder loader 400 is located at the rear end of the installation platform 200 of the RV robot reducer to be measured. An output rotational speed and torque sensor 410 is provided at the loading end where the magnetic powder loader 400 is connected to the output end of the RV robot reducer to be measured. After the RV robot reducer to be measured is installed on the installation platform 200 of the RV robot reducer to be measured, the installation platform 200 of the RV robot reducer to be measured is moved backward through the first longitudinal movement mechanism 700, so that the magnetic powder loader 400 loads the output end of the RV robot reducer to be measured through the output rotational speed and torque sensor 410.
[0025] The installation platform 300 of the input rotational speed and torque mechanism is installed on the test bench 100 through a second longitudinal movement mechanism 800 and a transverse movement mechanism 900. Among them, the second longitudinal movement mechanism 800 is installed on the test bench 100, the transverse movement mechanism 900 is installed on the second longitudinal movement mechanism 800, and the installation platform 300 of the input rotational speed and torque mechanism is installed on the transverse movement mechanism 900. The second longitudinal movement mechanism 800 and the transverse movement mechanism 900 are conventional linear modules, which are driven by handwheels 810 and 910 to realize forward and backward, longitudinal, left and right, that is, transverse movement.
[0026] An input rotational speed and torque input mechanism 300a is installed on the installation platform 300 of the input rotational speed and torque mechanism; the input rotational speed and torque input mechanism 300a includes a servo motor 310a and an input rotational speed and torque sensor 320a installed on the input shaft of the servo motor 310a. The servo motor 310a and the input rotational speed and torque sensor 320a are installed on the installation platform 300 of the input rotational speed and torque mechanism. The servo motor 300a is controlled by the electrical control box 600, and the input rotational speed and torque sensor 320a is signal-connected to the display screen 1000.
[0027] In addition, for different models of RV reducers, the height of the installation platform 300 of the input rotational speed and torque mechanism can be adjusted. The height adjustment of the installation platform 300 of the input rotational speed and torque mechanism can be achieved by a lifting mechanism (not shown in the figure), so that the input ends of different RV reducers are docked with the input rotational speed and torque sensor 320a on the servo motor 310a. The lifting mechanism can be installed between the installation platform 300 of the input rotational speed and torque mechanism and the transverse movement mechanism 900.
[0028] The position of the input rotational speed and torque sensor 320a on the input servo motor 310a is adjusted through the second longitudinal movement mechanism 800, the transverse movement mechanism 900 and the lifting mechanism, so that it is docked with the input end of the RV robot reducer to be measured installed on the installation platform 200 of the RV robot reducer to be measured, and the RV robot reducer to be measured is driven to work.
[0029] The inlet and outlet water pipes of the water chiller 500 are connected to the magnetic powder loader 400 to cool the magnetic powder loader. The electrical control box 600 controls the servo motor 310a of the input rotational speed and torque input mechanism 300a to input the required rotational speed and torque.
[0030] The display screen 1000 is installed on one side of the test bench 110 through the conduit 1100. The wires for signal connection between the display screen 1000 and the electrical control box 600, the output rotational speed and torque sensor 410, and the input rotational speed and torque input mechanism 300a, as well as the power supply, pass through the conduit 1100. The display screen 1000 is used to input the parameters required for the test and display the test result parameters.
Claims
1. An RV reducer test bench, characterized in that: include: Test bench; A reduction gear installation platform for the RV robot under test mounted on the test bench; an input speed torque mechanism mounting platform mounted on the test bench; A magnetic powder loader installed on the test bench and located at the rear end of the RV robot reducer mounting platform under test, wherein an output speed torque sensor is provided at the loading end of the magnetic powder loader connected to the RV robot reducer under test; after the RV robot reducer under test is installed on the RV robot reducer mounting platform under test, the magnetic powder loader loads the RV robot reducer under test through the output speed torque sensor; An input speed torque input mechanism mounted on the input speed torque mechanism mounting platform; A water cooler, an electrical control box and a display screen are installed on the test bench; the water inlet and outlet pipes of the water cooler are connected to the magnetic powder loader to cool the magnetic powder loader; the electrical control box controls the input speed torque input mechanism to input the required speed torque; the display screen is connected to the electrical control box, the output speed torque sensor and the input speed torque input mechanism signals to input the parameters required for the test and display the test result parameters.
2. The RV reducer test bench according to claim 1, characterized in that: The RV robot reducer mounting platform under test is installed on the test bench through a first longitudinal moving mechanism, so that the output end of the RV robot reducer under test is connected to the speed torque sensor, and the magnetic powder loader loads the output end of the RV robot reducer under test through the output speed torque sensor.
3. The RV reducer test bench according to claim 2, characterized in that: The input speed torque input mechanism includes a servo motor and an input speed torque sensor installed on the input shaft of the servo motor. The servo motor and the input speed torque sensor are installed on the input speed torque mechanism mounting platform. The servo motor is controlled by the electrical control box, and the input speed torque sensor is connected to the display screen signal.
4. The RV reducer test bench according to claim 3, characterized in that: The input speed torque mechanism mounting platform is installed on the test bench through a second longitudinal moving mechanism and a transverse moving mechanism, wherein the second longitudinal moving mechanism is installed on the test bench, the transverse moving mechanism is installed on the second longitudinal moving mechanism, and the input speed torque mechanism mounting platform is installed on the transverse moving mechanism. The second longitudinal moving mechanism and the transverse moving mechanism are used to adjust the position of the input speed torque input mechanism so that it can be docked with the input end of the RV robot reducer under test installed on the RV robot reducer mounting platform under test, thereby driving the RV robot reducer under test to work.
5. The RV reducer test bench according to claim 4, characterized in that: The display screen is installed on one side of the test bench through a wire tube, and the wires for signal connection between the display screen and the electrical control box, the output speed torque sensor and the input speed torque input mechanism signal and power supply pass through the wire tube.