Air tightness detection device for pressure pipeline

By designing a pressure pipe airtight detection device including clamping components and detection components, the problem of supporting pipes in the prior art can only be supported by specific sizes, and stable clamping and accurate detection of pipes of multiple specifications is achieved, which expands the application range of the device and improves cost-effectiveness.

CN222938698UActive Publication Date: 2025-06-03LINYI SPECIAL EQUIP INSPECTION & RES INST
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Patent Information

Application Number
CN202422027580.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-03
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing pressure pipeline airtight detection device can only support pipes of specific sizes, which may cause the pipes to shake or displace during the airtight detection process, affecting the accuracy of the detection results, and may cause the pipes to fall off or break, causing safety accidents, and cannot meet the inspection requirements of multiple specifications of pipes, limiting the application scope of the device.

Method used

A pressure pipe airtight detection device including a base plate, a clamping assembly and a detection assembly is designed. The clamping assembly achieves stable clamping of the pipeline through the cooperation of supporting frames, bevel gears, columns, support rings, cylindrical gears and other components; the inspection components include sliding plates, gas storage boxes, air pumps, pressure measuring pipes, etc. to ensure the stable pressure in the pipeline and be inspected.

Benefits of technology

The device can stably clamp the pipes, ensuring the accuracy and safety of the detection results. Regardless of the diameter of the pipe, it can ensure that the detection pressure acts on the pipes evenly, adapt to the detection of pipes of various diameters, expand the scope of application of the device, and improve the cost-effectiveness of the equipment.

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Abstract

The utility model discloses a pressure pipeline airtightness detection device, which belongs to the technical field of pressure pipeline detection and comprises a bottom plate, a clamping assembly is arranged in the middle of the top end of the bottom plate and comprises a support frame, a first bevel gear and a second bevel gear, the first bevel gear and the second bevel gear are both arranged on the support frame, and the first bevel gear and the second bevel gear are arranged on the support frame. Meanwhile, the first bevel gear and the second bevel gear are in meshed connection, a stand column is fixedly connected to the middle of the second bevel gear, and the outer diameter of the stand column is further rotationally connected to the top end of the supporting frame. In the actual use process, the stable clamping can ensure that the pipeline is always kept at a good position and state in the detection process, so that the detection result is more accurate and reliable, the reliable clamping can effectively reduce the risks of accidental falling, cracking and the like of the pipeline, the safety of the detection operation is improved, and the detection efficiency is improved. And meanwhile, the airtightness detection device can adapt to detection of pipelines with various diameters, the application range of the airtightness detection device is expanded, and the cost performance of equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pressure pipeline detection, and specifically relates to a pressure pipeline airtight detection device. Background Technique

[0002] Broadly understood, a pressure pipeline refers to all pipelines that bear internal pressure or external pressure. Regardless of the medium inside the pipe, a pressure pipeline is a part of the pipeline. A pipeline is used to transport, distribute, mix, separate, discharge, measure, control, and stop the flow of fluids. It is an assembly composed of pipes, pipe fittings, flanges, bolt connections, gaskets, valves, other components or pressure-bearing components, and supports;

[0003] After retrieval, the Chinese patent utility model patent with the publication number: CN219870156U discloses a pressure pipeline airtight detection device. This patent records that through a base, both the left and right ends of the upper side of the base are fixed with support seat plates. The connecting seat at the left end is connected with a first pipeline plugging mechanism, and the connecting seat at the right end is connected with a second pipeline plugging mechanism. Both the first pipeline plugging mechanism and the second pipeline plugging mechanism include a moving disk. A rubber pad is fixed on the side of the moving disk away from the connecting seat. A conical guide block is arranged on the side of the rubber pad away from the moving disk. A sealing airbag is arranged between the conical guide block and the rubber pad. This utility model (publication number: CN219870156U) forms a seal by the inflation of the sealing airbag on the first pipeline plugging mechanism and the second pipeline plugging mechanism to contact the inner wall of the pressure pipeline, and the rubber pad tightly abuts against the end of the pressure pipeline to form a second seal, effectively improving the sealing effect and avoiding leakage from affecting the detection result;

[0004] However, the solution with the publication number: CN219870156U has the technical problem of only being able to support pipelines of specific sizes. During the airtight detection process, if the pipeline cannot be firmly clamped, it may shake or displace, resulting in loosening at the detection interface, thus affecting the accuracy of the detection result. And unstable clamping may cause the pipeline to accidentally fall off or rupture during the detection, resulting in leakage of gas or liquid and triggering safety accidents. At the same time, it cannot meet the detection requirements for pipelines of various specifications, restricting the application scope and usage scenarios of the airtight detection device. To solve this technical problem, the present utility model proposes a pressure pipeline airtight detection device. Summary of the Invention

[0005] (1) Technical Problems to be Solved

[0006] The publication number of this solution is: CN219870156U, which has the technical problem that it can only support pipes of specific sizes. During the airtight detection process, if the pipe cannot be firmly clamped, it may shake or displace, resulting in loosening at the detection interface, thus affecting the accuracy of the detection results. Moreover, unstable clamping may cause the pipe to accidentally fall off or break during the detection, resulting in leakage of gas or liquid and triggering safety accidents. At the same time, it cannot meet the detection requirements for pipes of various specifications, restricting the application scope and usage scenarios of the airtight detection device. To solve this technical problem, the present utility model proposes an airtight detection device for pressure pipes.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the present utility model is realized through the following technical solutions: An airtight detection device for pressure pipes, including a bottom plate. In the middle of the top end of the bottom plate, there is a clamping assembly. The clamping assembly includes a support frame, a first bevel gear, and a second bevel gear. Both the first bevel gear and the second bevel gear are arranged on the support frame, and the first bevel gear and the second bevel gear are meshed with each other. At the same time, a column is fixedly connected to the middle of the second bevel gear, and the outer diameter of the column is also rotatably connected to the top end of the support frame. The bottom end of the column is rotatably connected to a support ring, and the bottom end of the support ring is fixedly connected to the top end of the bottom plate. At the same time, a cylindrical gear is fixedly connected to the upper part of the outer diameter of the column. On both sides of the top end of the bottom plate, there are detection components. The two detection components include sliding plates, air storage tanks, and air extraction pumps. The two air storage tanks are fixedly connected to the sliding plates, and the input ends of the two air extraction pumps are fixedly installed inside the air storage tanks.

[0009] Preferably, the bottom ends of the two sliding plates are both slidably connected to second guide rails, and the bottom ends of the two second guide rails are fixedly connected to the top end of the bottom plate. At the same time, on one side of each of the two sliding plates, there is an electric push rod fixedly connected. On the outer diameter of each of the multiple electric push rods, there is a vertical plate fixedly connected, and all the vertical plates are fixedly installed on the top end of the bottom plate.

[0010] Preferably, the output ends of the two air extraction pumps are both fixedly connected to delivery pipes. On the outer diameter of each of the two delivery pipes, there is a one-way valve fixedly installed. At the same time, the other ends of the two delivery pipes are both fixedly connected to pressure measuring pipes. The outer diameters of the two pressure measuring pipes are fixedly installed on the sliding plates. At the same time, at the other ends of the two pressure measuring pipes, there are conical guide pipes arranged. Between the two conical guide pipes and the two pressure measuring pipes, there are sealing rings arranged. At the same time, on the outer diameter of each of the two pressure measuring pipes, there is a detection box body fixedly installed, and on the middle of the top end of each of the two detection box bodies, there is a pressure gauge fixedly installed.

[0011] Preferably, a driving rod is fixedly connected to the middle part of the right side of the first bevel gear, and the outer diameter of the driving rod is rotatably connected to the right end of the support frame, while the other end of the driving rod is fixedly connected to a driving motor, and the driving motor is fixedly installed on the top of the base plate.

[0012] Preferably, the top of the base plate is fixedly connected to two fixing frames, the outsides of the two fixing frames are slidably connected to two first guide rails, and both ends of the two first guide rails are fixedly connected to limit blocks, and the tops of the two first guide rails are fixedly connected to rack plates, and the two rack plates are meshingly connected to the cylindrical gears.

[0013] Preferably, the top ends of the two rack plates are fixedly connected to a connecting plate, and the opposite sides of the two connecting plates are fixedly installed with a telescopic column and a return spring, and the multiple return springs are arranged on the outer diameter of the telescopic column, and the other ends of the multiple telescopic columns and the return springs are fixedly connected to a connecting block, and the opposite sides of the two connecting blocks are fixedly connected to an arc-shaped clamping plate.

[0014] (III) Beneficial effects

[0015] The utility model provides a pressure pipeline air tightness detection device, which has the following beneficial effects:

[0016] (1) In the utility model, through the mutual cooperation among the driving motor, the driving rod, the first bevel gear, the second bevel gear, the cylindrical gear, the rack plate, the first guide rail, the telescopic column, the reset spring, and the arc-shaped clamping plate, the stable clamping can ensure that the pipeline always maintains a good position and state during the detection process, making the detection result more accurate and reliable. Regardless of the diameter of the pipeline, it can ensure that the detection pressure acts evenly on the pipeline and accurately detects small leaks. In addition, the reliable clamping can effectively reduce the risk of accidental detachment and rupture of the pipeline, improve the safety of the detection operation, and at the same time can adapt to the detection of pipelines of various diameters, expand the application range of the airtight detection device, and improve the cost performance of the equipment.

[0017] (2) In the utility model, the second guide rail, the sliding plate, the electric push rod, the air storage box, the air pump, the conveying pipeline, the one-way valve, the pressure measuring device, the conical guide tube, the sealing ring, the detection box body, and the pressure gauge cooperate with each other to ensure the stability of the pressure in the pipeline, maintain the normal working state of the conveying system, improve the overall operation efficiency, and allow the staff to check the leakage point in time and repair the leakage point in time, thereby reducing the corrosion and damage to the pipeline and extending its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the utility model from a side view;

[0020] Figure 3 Schematic diagram of the arc-shaped clamping plate structure of the present utility model;

[0021] Figure 4 Schematic diagram of the piezometric tube structure of the present utility model.

[0022] In the figure: 1, bottom plate; 2, driving motor; 3, driving rod; 4, support frame; 5, first bevel gear; 6, second bevel gear; 7, column; 8, support ring; 9, cylindrical gear; 10, rack plate; 11, first guide rail; 12, limit block; 13, fixing frame; 14, connecting plate; 15, telescopic column; 16, return spring; 17, connecting block; 18, arc-shaped clamping plate; 19, second guide rail; 20, sliding plate; 21, electric push rod; 22, vertical plate; 23, air storage tank; 24, air extraction pump; 25, conveying pipeline; 26, one-way valve; 27, piezometric tube; 28, conical guide tube; 29, sealing ring; 30, detection box body; 31, pressure gauge. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution:

[0025] Embodiment 1: A pressure pipeline airtight detection device, including a bottom plate 1. In the middle of the top end of the bottom plate 1, there is a clamping assembly. The clamping assembly includes a support frame 4, a first bevel gear 5 and a second bevel gear 6. Both the first bevel gear 5 and the second bevel gear 6 are arranged on the support frame 4. At the same time, the first bevel gear 5 and the second bevel gear 6 are meshed with each other. The second bevel gear 6 is driven by the first bevel gear 5. At the same time, a column 7 is fixedly connected to the middle of the second bevel gear 6. The column 7 is driven by the second bevel gear 6. And the outer diameter of the column 7 is also rotatably connected to the top end of the support frame 4, which plays a role in limiting the column 7. The bottom end of the column 7 is rotatably connected to a support ring 8, which plays a role in supporting and limiting the column 7. And the bottom end of the support ring 8 is fixedly connected to the top end of the bottom plate 1, which is tightly connected to each other. At the same time, a cylindrical gear 9 is fixedly connected to the upper part of the outer diameter of the column 7, which is tightly connected to each other. A driving rod 3 is fixedly connected to the middle of the right side of the first bevel gear 5. The first bevel gear 5 is driven by the movement of the driving rod 3. And the outer diameter of the driving rod 3 is rotatably connected to the right end of the support frame 4, which plays a role in limiting the driving rod 3. At the same time, the other end of the driving rod 3 is fixedly connected to a driving motor 2. The driving rod 3 is driven by the driving motor 2. The driving motor 2 is fixedly installed on the top end of the bottom plate 1, which plays a role in fixedly supporting the driving motor 2. Two fixing frames 13 are fixedly connected to the top end of the bottom plate 1, which are tightly connected to each other. Two first guide rails 11 are slidably connected to the outside of the two fixing frames 13. The fixing frames 13 play a role in supporting the first guide rails 11. And limit blocks 12 are fixedly connected to both ends of the two first guide rails 11, which play a role in limiting them through the setting of the limit blocks 12. At the same time, rack plates 10 are fixedly connected to the top ends of the two first guide rails 11, which are tightly connected to each other. The two rack plates 10 are meshed with the cylindrical gear 9. The two rack plates 10 are driven by the movement of the cylindrical gear 9. Connecting plates 14 are fixedly connected to the top ends of the two rack plates 10, which are tightly connected to each other. And telescopic columns 15 and return springs 16 are fixedly installed on the opposite sides of the two connecting plates 14. The cooperation between the multiple telescopic columns 15 and the return springs 16 plays a role in resetting and buffering. The multiple return springs 16 are all arranged on the outer diameter of the telescopic columns 15. At the same time, the other ends of the multiple telescopic columns 15 and the return springs 16 are fixedly connected to connecting blocks 17. Other components are connected through the connecting blocks 17. Arc-shaped clamping plates 18 are fixedly connected to the opposite sides of the two connecting blocks 17. The pipeline is stably clamped by the two arc-shaped clamping plates 18.

[0026] Embodiment 2: The difference between this embodiment and Embodiment 1 is that detection components are provided on both sides of the top end of the bottom plate 1. The two detection components include sliding plates 20, air storage tanks 23 and air extraction pumps 24. The two air storage tanks 23 are fixedly connected to the sliding plates 20, and the input ends of the two air extraction pumps 24 are fixedly installed inside the air storage tanks 23. The air extraction pumps 24 extract gas and send it to other components. The bottom ends of the two sliding plates 20 are both slidably connected to the second guide rails 19, which play a supporting role for them, and the bottom ends of the two second guide rails 19 are fixedly connected to the top end of the bottom plate 1 and are tightly connected to each other. At the same time, one side of each of the two sliding plates 20 is fixedly connected to an electric push rod 21, and they are driven by a plurality of electric push rods 21. Vertical plates 22 are fixedly connected to the outer diameters of the plurality of electric push rods 21, which play a supporting role for the electric push rods 21, and the plurality of vertical plates 22 are fixedly installed on the top end of the bottom plate 1 and are tightly connected to each other. The output ends of the two air extraction pumps 24 are both fixedly connected to a conveying pipeline 25. After the air extraction pumps 24 extract gas, it is sent into the conveying pipeline 25. Check valves 26 are fixedly installed on the outer diameters of the two conveying pipelines 25. By setting the check valves 26, the gas inside the conveying pipeline 25 is prevented from flowing back. At the same time, the other ends of the two conveying pipelines 25 are both fixedly connected to pressure measuring tubes 27, and pressure measurement is carried out through the pressure measuring tubes 27. The outer diameters of the two pressure measuring tubes 27 are fixedly installed on the sliding plates 20 to play a supporting role for them. At the same time, conical guide tubes 28 are provided at the other ends of the two pressure measuring tubes 27. By setting the conical guide tubes 28, it is convenient to connect with the pipeline. Sealing rings 29 are provided between the two conical guide tubes 28 and the two pressure measuring tubes 27. By setting the sealing rings 29, the sealing performance is ensured when connecting with the pipeline. Detection boxes 30 are fixedly installed on the outer diameters of the two pressure measuring tubes 27, and detection is carried out through the detection boxes 30. At the same time, pressure gauges 31 are fixedly installed in the middle of the top ends of the two detection boxes 30. By setting the pressure gauges 31, it is convenient to observe the change of air pressure.

[0027] Working principle: In actual use, the device first needs to place the pipeline to be detected on the opposite side of the two arc-shaped clamping plates 18, and then start the driving motor 2. The driving motor 2 drives the driving rod 3 and the first bevel gear 5, and the rotation of the first bevel gear 5 drives the second bevel gear 6. Through the movement of the second bevel gear 6, the column 7 and the cylindrical gear 9 are driven. The bottom end of the column 7 is rotatably connected to the support ring 8, and the support ring 8 plays a role in supporting and limiting it. At the same time, when the cylindrical gear 9 moves, it drives the two rack plates 10 and the first guide rail 11 to slide outside the two fixed frames 13. Through the two rack plates 10 and the first guide rail 11, the connecting plate 14 is linked. On the opposite sides of the two connecting plates 14, there are multiple telescopic columns 15 and return springs 16. The other ends of the multiple telescopic columns 15 and return springs 16 are fixedly installed with connecting blocks 17 and arc-shaped clamping plates 18. The multiple telescopic columns 15 and return springs 16 can play a buffering role during clamping. Through the opposite movement of the two arc-shaped clamping plates 18, the stable clamping of the pipeline is realized. The stable clamping can ensure that the pipeline always maintains a good position and state during the detection process, making the detection result more accurate and reliable. And the reliable clamping can effectively reduce the risks such as accidental detachment and rupture of the pipeline, improve the safety of the detection operation, and at the same time can adapt to the detection of pipelines with various diameters, expand the application range of the airtight detection device, and improve the cost performance of the equipment. Subsequently, start multiple electric push rods 21. The multiple electric push rods 21 drive the sliding plate 20 to slide on the second guide rail 19. One side of the two air storage tanks 23 is fixed on the sliding plate 20. Therefore, the two air storage tanks 23 and the sliding plate 20 slide together on the second guide rail 19. In the middle of the top of the two air storage tanks 23, an air extraction pump 24 is fixedly installed. The output ends of the two air extraction pumps 24 are fixedly installed with a conveying pipeline 25. On the outer diameter of the two conveying pipelines 25, a one-way valve 26 is fixedly installed. The one-way valve 26 plays a role in preventing gas from flowing back. The other ends of the two conveying pipelines 25 are fixedly installed on the pressure measuring tube 27. At the same time, the two pressure measuring tubes 27 are supported by the sliding plate 20. The other ends of the two pressure measuring tubes 27 are fixed with a conical guide tube 28. On the outer diameter between the two conical guide tubes 28 and the pressure measuring tubes 27, a sealing ring 29 is provided. The two sealing rings 29 improve the sealing effect when connecting the pipelines. At the same time, there is a detection box body 30 on the outer diameter of the two pressure measuring tubes 27. In the middle of the top of the two detection box bodies 30, a pressure gauge 31 is installed. Through the mutual cooperation of the above components, the pressure in the pipeline is ensured to be stable, the normal working state of the conveying system is maintained, the overall operation efficiency is improved, and the staff can timely check the leakage point and repair the leakage point in time, reduce the corrosion and damage of the pipeline, and extend its service life.

[0028] It should be noted that, in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

Claims

1. A pressure pipeline air tightness detection device, characterized in that: The invention comprises a base plate (1), wherein a clamping assembly is provided at the middle of the top end of the base plate (1), wherein the clamping assembly comprises a support frame (4), a first bevel gear (5) and a second bevel gear (6), wherein the first bevel gear (5) and the second bevel gear (6) are both arranged on the support frame (4), and the first bevel gear (5) and the second bevel gear (6) are meshingly connected, and a column (7) is fixedly connected to the middle of the second bevel gear (6), and the outer diameter of the column (7) is also rotatably connected to the top end of the support frame (4), and the column (7) is The bottom end is rotatably connected to a support ring (8), and the bottom end of the support ring (8) is fixedly connected to the top of the bottom plate (1). At the same time, the outer diameter upper part of the column (7) is fixedly connected to a cylindrical gear (9). Detection components are provided on both sides of the top of the bottom plate (1). Two groups of the detection components include a sliding plate (20), an air storage box (23) and an air pump (24). The two air storage boxes (23) are fixedly connected to the sliding plate (20), and the input ends of the two air pumps (24) are fixedly installed inside the air storage box (23).

2. A pressure pipeline air tightness detection device according to claim 1, characterized in that: The bottom ends of the two sliding plates (20) are slidably connected to the second guide rail (19), and the bottom ends of the two second guide rails (19) are fixedly connected to the top of the bottom plate (1). At the same time, one side of the two sliding plates (20) is fixedly connected to an electric push rod (21), and the outer diameters of the plurality of electric push rods (21) are fixedly connected to vertical plates (22), and the plurality of vertical plates (22) are fixedly installed on the top of the bottom plate (1).

3. A pressure pipeline air tightness detection device according to claim 1, characterized in that: The output ends of the two vacuum pumps (24) are fixedly connected to a delivery pipe (25), and a one-way valve (26) is fixedly installed on the outer diameter of the two delivery pipes (25). At the same time, the other ends of the two delivery pipes (25) are fixedly connected to a pressure measuring tube (27), and the outer diameters of the two pressure measuring tubes (27) are fixedly installed on the sliding plate (20). At the same time, the other ends of the two pressure measuring tubes (27) are provided with a conical guide tube (28), and a sealing ring (29) is provided between the two conical guide tubes (28) and the two pressure measuring tubes (27). A detection box body (30) is fixedly installed on the outer diameter of the two pressure measuring tubes (27), and a pressure gauge (31) is fixedly installed in the middle of the top end of the two detection box bodies (30).

4. A pressure pipeline air tightness detection device according to claim 1, characterized in that: A driving rod (3) is fixedly connected to the middle part of the right side of the first bevel gear (5), and the outer diameter of the driving rod (3) is rotatably connected to the right end of the support frame (4), while the other end of the driving rod (3) is fixedly connected to a driving motor (2), and the driving motor (2) is fixedly mounted on the top of the base plate (1).

5. A pressure pipeline air tightness detection device according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected to two fixing frames (13), the outsides of the two fixing frames (13) are slidably connected to two first guide rails (11), and both ends of the two first guide rails (11) are fixedly connected to limit blocks (12), and the tops of the two first guide rails (11) are fixedly connected to rack plates (10), and the two rack plates (10) are meshingly connected to the cylindrical gears (9).

6. A pressure pipeline airtightness detection device according to claim 5, characterized in that: The top ends of the two rack plates (10) are fixedly connected to a connecting plate (14), and the opposite sides of the two connecting plates (14) are fixedly installed with a telescopic column (15) and a return spring (16), and a plurality of return springs (16) are arranged on the outer diameter of the telescopic column (15). At the same time, the other ends of the plurality of telescopic columns (15) and the return spring (16) are fixedly connected to a connecting block (17), and the opposite sides of the two connecting blocks (17) are fixedly connected to an arc-shaped clamping plate (18).

Citation Information

Patent Citations

  • Air tightness detection device for pressure pipeline

    CN219870156U