Brush disc testing machine

By designing a brush disk tester with a simple structure, the automatic wear test of the brush disk is achieved using the drive mechanism and the support mechanism, the accuracy and efficiency of the traditional manual testing methods are solved, and efficient and convenient automated testing is achieved.

CN222938922UActive Publication Date: 2025-06-03GUANGDONG ICE CO LTD
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Patent Information

Application Number
CN202421399664.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-06-03
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

Traditional brush disk wear testing methods rely on manual simulation, which is low in accuracy, time-consuming and labor-intensive, and is difficult to meet the needs of large-scale production and quality control. The existing automated test devices have complex structures, inconvenient control and high maintenance costs, which limit their wide application.

Method used

A brush disk testing machine with a simple structure is designed, including a box, a driving mechanism and a supporting mechanism. The friction parts and a driving mechanism are used to realize automatic wear testing of the brush disk. The support mechanism ensures the stability and flexibility of the brush disk through hinges and connecting rods, and the cleaning mechanism provides cleaning water.

Benefits of technology

It realizes automatic wear testing without manual participation, with high efficiency, high consistency of test results, simple structure, convenient disassembly and assembly, and low maintenance costs, suitable for large-scale production and quality control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of testing devices, in particular to a brush disc testing machine, which comprises a box body, a driving mechanism and a supporting mechanism, a friction piece is arranged in the box body, one end of the supporting mechanism is hinged with the box body, the other end of the supporting mechanism is arranged on a brush disc, the output end of the driving mechanism is in driving connection with the brush disc, and the output end of the driving mechanism is in driving connection with the brush disc. And the brush of the brush disc rotates on the surface of the friction piece. According to the brush disc testing machine provided by the utility model, a worker can check the condition of the brush disc more conveniently, and the self weight of the brush disc can be used for testing abrasion, so that compared with the prior art, the brush disc testing machine provided by the embodiment is simpler in technology, more flexible in operation, low in cost and higher in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of testing devices, in particular to a brush disk testing machine. Background Art

[0002] In the current technical field of floor sweeping robots, as one of the core cleaning components, the durability and working efficiency of the brush disk directly affect the overall cleaning efficiency and user experience. However, when evaluating the lifespan of the floor sweeping robot brush disk, especially during wear testing, most traditional methods rely on manual simulation of the actual working environment for testing. This method not only has limited accuracy but also is time-consuming and laborious, making it difficult to meet the requirements of mass production and quality control.

[0003] To solve the problems of traditional manual testing, prior art has also designed automated testing means. For example, the ceramic grinding brush service life testing device for PCB disclosed in patent CN201821578191.X can achieve the purpose of automatic testing. However, it needs to drive the brush disk to lift and apply a certain pressure to simulate the wear during the cleaning process. Therefore, it is necessary to set up a structure to control the lifting of the brush disk and control the pressing force. As a result, this structure is relatively more complex, inconvenient to control, has a high assembly and maintenance cost, and is not flexible and convenient enough, restricting its wide application in actual production and detection links. Summary of the Invention

[0004] The utility model provides a brush disk testing machine for the problems of the prior art, with a simple structure and capable of realizing the automatic wear testing work of the brush disk.

[0005] To solve the above technical problems, the utility model adopts the following technical scheme: A brush disk testing machine includes a box body, a driving mechanism, and a supporting mechanism. A friction member is installed inside the box body. One end of the supporting mechanism is hinged to the box body, and the other end of the supporting mechanism is installed on the brush disk. The output end of the driving mechanism is drivingly connected to the brush disk, and the brush of the brush disk rotates on the surface of the friction member.

[0006] Preferably, the supporting mechanism includes a support arm and a connecting component. One end of the support arm is hinged to the box body, the other end of the support arm is installed on the connecting component, and the connecting component is installed on the brush disk.

[0007] Preferably, two groups of the supporting mechanism are provided, and a connecting rod is connected between the support arms of the two groups of the supporting mechanism.

[0008] Preferably, the connecting component includes a connecting piece, the connecting piece is detachably fixed on the brush disk, and the other end of the support arm is hinged to the connecting piece.

[0009] Preferably, the connecting member is provided with an arc-shaped hole. The connecting assembly further includes a locking member and a spring. The support arm is provided with a connecting hole. One end of the locking member is screwed with a nut, and a gasket is installed at the other end of the locking member. The locking member passes through the arc-shaped hole and the connecting hole. Both ends of the spring abut between the connecting member and the gasket. The nut is used to lock the locking member to the support arm.

[0010] Preferably, the box body is provided with a cleaning mechanism. When the brush disc rotates, the cleaning mechanism is used to clean the friction member.

[0011] Preferably, the cleaning mechanism includes a water inlet pipe and a sewage discharge assembly. The brush disc is provided with a water inlet groove. The water inlet pipe is assembled in the water inlet groove. The water inlet pipe is used to provide cleaning water for the brush disc and the friction member. The box body is provided with a sewage discharge port. The sewage discharge assembly includes a sewage discharge pipe. The sewage discharge pipe is communicated with the sewage discharge port and is used for draining water.

[0012] Preferably, the sewage discharge assembly further includes a valve. The valve is installed on the sewage discharge pipe.

[0013] Preferably, the friction member is marble.

[0014] Advantages of the present utility model:

[0015] 1. Without manual participation, the rotation of the brush disc can be controlled by the driving mechanism to realize automatic wear test work, with high efficiency and high consistency of test results;

[0016] 2. There is no need to set up a lifting device to control the lifting of the brush disc. The brush disc can perform wear tests under its own gravity, which is more in line with the actual use scenario, with a simple structure, convenient disassembly and assembly, and low maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 is a schematic structural diagram of the present utility model with the box body hidden; Figure 1 ;

[0019] Figure 3 is a schematic structural diagram of the present utility model with the box body hidden; Figure 2 ;

[0020] Figure 4 is a schematic structural diagram of the support mechanism of the present utility model;

[0021] Figure 5 is a schematic structural diagram of the support arm, connecting member and connecting rod of the present utility model;

[0022] Figure 6 is a schematic structural diagram of the brush disc of the present utility model.

[0023] In Figures 1 to 6 the accompanying drawings include:

[0024] 1 - Box body, 2 - Driving mechanism, 3 - Friction member, 4 - Support arm, 5 - Link rod, 6 - Connecting member, 7 - Arc-shaped hole, 8 - Locking member, 9 - Spring, 10 - Connecting hole, 11 - Gasket, 12 - Water inlet pipe, 13 - Water inlet tank, 14 - Sewage outlet, 15 - Sewage pipe, 16 - Valve, 17 - Brush cover, 18 - Brush body, 19 - U-shaped mounting block, 20 - Assembly part. Specific embodiments

[0025] For the convenience of those skilled in the art, the present utility model will be further described below in conjunction with embodiments and the accompanying drawings. The content mentioned in the embodiments does not limit the present utility model. The present utility model will be described in detail below with reference to the accompanying drawings.

[0026] A brush disk testing machine provided in this embodiment, as Figures 1 to 6 , includes a box body 1, a driving mechanism 2 and a support mechanism. A friction member 3 is installed in the box body 1. One end of the support mechanism is hinged to the box body 1, and the other end of the support mechanism is installed on the brush disk. The output end of the driving mechanism 2 is drivingly connected to the brush disk, and the brush of the brush disk rotates on the surface of the friction member 3. Among them, the friction member 3 can be selected as marble.

[0027] Specifically, the brush disk includes a brush body 18 and a brush cover 17, as Figure 6 shown. The assembly method between the brush body 18 and the brush cover 17 is the prior art. The driving mechanism 2 is installed on the brush cover 17. The driving mechanism 2 preferably uses a motor, and the fixing method is the prior art. For example, the motor is fixed on the brush cover 17 through common parts such as screws. The driving end of the motor passes through the brush cover 17 and is drivingly connected to the brush body 18, so as to drive the brush body 18 to rotate.

[0028] As Figure 4 and Figure 5 shown, the support mechanism of this embodiment includes a support arm 4 and a connection assembly. One end of the support arm 4 is hinged to the box body 1, and the other end of the support arm 4 is installed on the connection assembly, and the connection assembly is installed on the brush disk.

[0029] Specifically, a U-shaped mounting block 19 is fixed on the inner wall of the box body 1. One end of the support arm 4 is assembled on the U-shaped mounting block 19 through parts such as screws to achieve the purpose of hinging the support arm 4 to the box body 1. Then the other end of the support arm 4 is installed on the brush cover 17 through the connection assembly, as Figure 4As shown, the connecting component may optionally include a connecting piece 6, a locking piece 8, and a spring 9. The shape of the radial cross-section of the connecting piece 6 is preferably L-shaped. The brush cover 17 is provided with an assembling part 20. One side of the connecting piece 6 is locked to the assembling part 20 by common parts such as screws and bolts. The other side of the connecting piece 6 is also connected to the support arm 4 by parts such as screws and bolts. When the connecting piece 6 and the support arm 4 are assembled by a screw connection, the support arm 4 and the connecting piece 6 are also in a hinged state. In addition to the connection between the support arm 4 and the box body 1 being adjustable in angle, the angle between the support arm 4 and the brush disc can also be adjusted. In this structure, the staff can use the connection point between the support arm 4 and the box body 1 as a fulcrum to raise the brush disc to check the wear test condition of the brush disc. If only a small-angle elevation of the brush disc is required, the connection point between the connecting piece 6 and the support arm 4 can be used as a fulcrum to raise the brush disc at a small angle, making the operation of this embodiment more flexible.

[0030] Furthermore, the connecting component is also provided with a locking piece 8 and a spring 9. As Figure 4 shown, the connecting piece 6 is provided with an arc-shaped hole 7, and the support arm 4 is provided with a connection hole 10. One end of the locking piece 8 is screwed with a nut, and a gasket 11 is installed at the other end of the locking piece 8. The locking piece 8 passes through the arc-shaped hole 7 and the connection hole 10. The two ends of the spring 9 abut between the connecting piece 6 and the gasket 11. The nut is used to lock the locking piece 8 to the support arm 4. Specifically, the setting of the arc-shaped hole 7 can realize the hinge between the connecting piece 6 and the support arm 4, and at the same time, the range of the hinge is limited by the arc-shaped hole 7 to prevent the movement angle between the connecting piece 6 and the support arm 4 from being too large and affecting the accuracy of the wear test of the brush disc. The setting of the spring 9 can maintain the connection stability between the connecting piece 6 and the support arm 4 through the elastic force of the spring 9, and at the same time, can also maintain the movable performance of the connecting piece 6.

[0031] Furthermore, a connecting rod 5 is also connected between the two support arms 4 in this embodiment. The setting of the connecting rod 5 can maintain the consistency of the movement of the two support arms 4, ensure the uniformity of the force, and is also more convenient for the staff to use.

[0032] As Figure 2 and Figure 6 shown, this embodiment is also provided with a cleaning mechanism. The cleaning mechanism includes a water inlet pipe 12 and a sewage discharge component. The brush disc is provided with a water inlet groove 13, and the water inlet pipe 12 is assembled in the water inlet groove 13. The water inlet pipe 12 is used to provide cleaning water for the brush disc and the friction part 3. The box body 1 is provided with a sewage discharge port (not shown in the drawings). The sewage discharge component includes a sewage discharge pipe 15. The sewage discharge pipe 15 is communicated with the sewage discharge port and is used for draining water. A valve 16 is installed on the sewage discharge pipe 15, and the discharge of sewage is controlled by controlling the opening and closing of the valve 16.

[0033] Specifically, when the floor sweeper is in use, it is also necessary to provide a certain amount of clean water to the brush disk to clean the place being cleaned. Therefore, when testing the lifespan of the brush disk, in addition to controlling the rotation of the brush disk, clean water can be provided to the brush disk through the water inlet pipe 12, making the grinding test process more in line with actual applications and improving the accuracy of the test to a certain extent.

[0034] In the prior art, when setting up the lifting device, corresponding power resources will be consumed during the process of controlling the lifting of the brush disk, and a corresponding control system is required, resulting in a higher cost for the entire testing device. When actually testing the brush disk, the main work to be carried out is the rotation wear test. Therefore, in this embodiment, by setting up the support mechanism, it is more convenient for the staff to check the situation of the brush disk, and the weight of the brush disk itself can also be used for wear testing. Therefore, the structure of this embodiment is simpler, more flexible in operation, lower in cost, and higher in practicality compared to the prior art.

[0035] The above is only a preferred embodiment of the present invention, and it is not a limitation to the present invention in any form. Although the present invention is disclosed above with a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art, without departing from the technical solution scope of the present invention, when making some changes or modifications using the above-disclosed technical content as equivalent change equivalent embodiments, but as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments according to the technical means of the present invention shall fall within the scope of the technical solution of the present invention.

Claims

1. A brush test machine, characterized in that: It includes a box body, a driving mechanism and a supporting mechanism. A friction part is installed in the box body. One end of the supporting mechanism is hinged to the box body, and the other end of the supporting mechanism is installed on the brush plate. The output end of the driving mechanism is connected to the brush plate drive, and the brush of the brush plate rotates on the surface of the friction part.

2. A brush plate testing machine according to claim 1, characterized in that: The support mechanism comprises a support arm and a connecting assembly, one end of the support arm is hinged to the box body, the other end of the support arm is mounted on the connecting assembly, and the connecting assembly is mounted on the brush plate.

3. A brush plate testing machine according to claim 2, characterized in that: The support mechanism is provided in two groups, and a connecting rod is connected between the support arms of the two groups of the support mechanism.

4. A brush plate testing machine according to claim 2, characterized in that: The connecting assembly comprises a connecting piece, which is detachably fixed to the brush plate, and the other end of the supporting arm is hinged to the connecting piece.

5. A brush plate testing machine according to claim 4, characterized in that: The connecting piece is provided with an arc-shaped hole, and the connecting assembly also includes a locking piece and a spring. The supporting arm is provided with a connecting hole, a nut is threadedly connected to one end of the locking piece, and a gasket is installed at the other end of the locking piece. The locking piece passes through the arc-shaped hole and the connecting hole, and the two ends of the spring are in contact between the connecting piece and the gasket. The nut is used to lock the locking piece to the supporting arm.

6. A brush tester according to claim 1, characterized in that: The box body is equipped with a cleaning mechanism, and when the brush disc rotates, the cleaning mechanism is used to clean the friction part.

7. A brush tester according to claim 6, characterized in that: The cleaning mechanism includes a water inlet pipe and a sewage discharge assembly. The brush plate is provided with a water inlet groove. The water inlet pipe is assembled in the water inlet groove. The water inlet pipe is used to provide cleaning water for the brush plate and the friction part. The box body is provided with a sewage discharge port. The sewage discharge assembly includes a sewage discharge pipe. The sewage discharge pipe is connected to the sewage discharge port and is used for drainage.

8. A brush plate testing machine according to claim 7, characterized in that: The sewage discharge component also includes a valve, and the valve is installed on the sewage discharge pipe.

9. A brush plate testing machine according to claim 1, characterized in that: The friction piece is marble.

Citation Information

Patent Citations

  • Service life testing device for ceramic grinding brush for PCB

    CN209132086U