Full-distillation-range online analysis device
By designing the full distillation online analysis device, the automatic connection and fixation of the distillation kettle and the condenser tube is achieved using the conduit and clamping assembly, the problem of low efficiency in manual measurement of distillate volume in the prior art is solved, and the analysis efficiency and operation effect are improved.
Patent Information
- Application Number
- CN202421821172.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the existing full distillation operation, the amount of distilled distilled within different temperature ranges is manually measured, which has high labor intensity and low efficiency, and is not convenient to install and fix the two distillation kettles, which affects the operation effect.
A full distillation online analysis device is designed, including a workbench, two distillation kettles, two condenser tubes and distillation detectors. The distillation kettle and condenser tube are connected through a conduit, and the heating, vaporization, condensation and detection process is completed at one time. The distillation kettle is fixed by clamping components to achieve automated detection.
It reduces the cumbersomeness of operation, improves analysis efficiency, solves the problems of high labor intensity and low efficiency during manual measurement, and facilitates the fixation of the distillation kettle, ensuring the operation effect.
Smart Images

Figure CN222939030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gasoline detection, in particular to an on-line analysis device for full distillation range. Background Art
[0002] The distillation range is one of the main physical and chemical indexes of petroleum products, mainly used to determine the composition of light and heavy fractions of oil products, control product quality and service performance, etc. It is of great significance for light fuels. It is the main index for controlling the production of petroleum products, can be used to distinguish different fuels by boiling point range, and is one of the important test items for light oil products. The Engler distillation method is a general method for determining the fraction composition of engine fuels, solvent oils and light petroleum products. In this method, the sample is put into a standard oil product tester and distilled according to the specified experimental conditions and steps. Through processes such as heating, vaporization and condensation, the distillation range of the oil product is determined. The following problems exist in the prior art:
[0003] In the operation of the existing full distillation range, to determine the amount of distillate distilled out within different temperature ranges, the manual operation measurement process has a large labor intensity and low efficiency, thus affecting the on-line analysis process of the operator. Secondly, during the distillation range, it is not convenient to install and fix the two distillation kettles, affecting the operation effect of the distillation range. Summary of the Utility Model
[0004] The utility model provides an on-line analysis device for full distillation range to solve the problems existing in the above background art.
[0005] To solve the above technical problems, the technical solution adopted by the utility model is:
[0006] An on-line analysis device for full distillation range, comprising a workbench, two distillation kettles, two condenser tubes and a distillation range detector. A back plate is fixedly connected to the rear side of the top of the workbench. The left and right sides of the front surface of the back plate are respectively fixedly connected with mounting plates. Clamping components are arranged at the far ends of the two mounting plates, and both clamping components penetrate into the interior of the mounting plates. The two distillation kettles are respectively arranged on the front sides of the two clamping components. The front tops of the two distillation kettles are respectively provided with conduits. The bottom parts of the outer walls of the two conduits respectively penetrate through the upper and lower ends of the two condenser tubes. The distillation range detector is arranged on the top of the workbench. Loading trays are respectively arranged on the left and right sides of the top of the distillation range detector. The lower parts of the two condenser tubes and the upper parts of the two loading trays are arranged on the same vertical line. One end of the distillation range detector is electrically connected with a data line.
[0007] A further improvement of the technical solution of the present utility model lies in that: the distillation kettle includes a heating cylinder and a distillation cup body. Heating rods are respectively arranged on the left and right sides of the bottom of the distillation cup body. The tops of the outer walls of the two heating rods penetrate into the interior of the heating cylinder and are fixedly connected therebetween. A positioning sleeve is arranged on the top of the heating cylinder. The bottoms of the outer walls of the two positioning sleeves penetrate into the interior of the heating cylinder and are fixedly connected therebetween. A vaporization pipe is fixedly connected to the top of the distillation cup body. A temperature sensor is arranged on the top of the vaporization pipe. An oil discharge pipe is fixedly connected to the bottom of the distillation cup body. A solenoid valve is arranged on the outer wall of the oil discharge pipe.
[0008] A further improvement of the technical solution of the present utility model lies in that: the tops of the two heating rods are both arranged below the distillation cup body. The top of the outer wall of the vaporization pipe penetrates above the heating cylinder through the upper positioning sleeve. The bottom of the outer wall of the oil discharge pipe penetrates below the heating cylinder through the lower positioning sleeve. The front side of the vaporization pipe away from the heating cylinder is fixedly connected to one end of a conduit.
[0009] A further improvement of the technical solution of the present utility model lies in that: fixing rings are respectively fixedly connected to the upper and lower ends of the top of the condensing pipe. A water inlet pipe is fixedly connected to the upper side of one end of the condensing pipe. A water outlet pipe is fixedly connected to the lower side of one end of the condensing pipe. Threads are arranged on the outer walls of the water inlet pipe and the water outlet pipe. Threaded caps are threadedly connected to the outer walls of the water inlet pipe and the water outlet pipe.
[0010] A further improvement of the technical solution of the present utility model lies in that: the bottom of the outer wall of the conduit penetrates through the upper and lower ends of the condensing pipe through two fixing rings and is fixedly connected therebetween.
[0011] A further improvement of the technical solution of the present utility model lies in that: the clamping assembly includes an arc-shaped clamping plate one, an arc-shaped clamping plate two and a screw. One end of the screw is rotatably connected to a bearing. The other end of the screw is fixedly connected to a knob. A threaded sleeve is threadedly connected to the outer wall of the screw. The front end of the threaded sleeve is fixedly connected to the rear end of a rubber pad. Rubber pads are arranged on the opposite surfaces of the arc-shaped clamping plate one and the arc-shaped clamping plate two.
[0012] A further improvement of the technical solution of the present utility model lies in that: a connection groove is opened on the front end of the mounting plate near one side of the arc-shaped clamping plate two. A connection pipe is fixedly connected to one end of the mounting plate. One end of the outer wall of the screw penetrates through the connection pipe into the interior of the connection groove. The other end of the bearing is fixedly connected to the end of the connection groove away from the connection pipe.
[0013] A further improvement of the technical solution of the present utility model lies in that: on the bottom of the mounting plate, positioning plates are respectively fixedly connected to the left and right sides close to the connecting groove. Opposite surfaces of the two positioning plates are fixedly connected with sliding rods. The bottom of the arc-shaped clamping plate II is fixedly connected with an L-shaped slider. The outer wall of the sliding rod penetrates through the left and right ends of the middle side of the transverse surface of the L-shaped slider, and the outer wall of the sliding rod is slidably connected with the middle side of the transverse surface of the L-shaped slider.
[0014] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is as follows:
[0015] 1. The present utility model provides a full-range on-line analysis device, which adopts the cooperation among a distillation kettle, a conduit, a condenser, a distillation range detector, a bearing plate and a data line. By concentrating the distillation kettle, the condenser, the distillation range detector and the bearing plate together, connecting the distillation kettle and the condenser through a conduit, and completing heating, vaporization, condensation and detection at one time, and by adjusting the heating temperature of the two distillation kettles, the amount of distillate distilled out within different temperature ranges can be analyzed on-line, solving the problem that in the operation of the existing full range, determining the amount of distillate distilled out within different temperature ranges requires a large labor intensity and low efficiency through manual operation, thus affecting the on-line analysis process of the operator, achieving the beneficial effect of reducing the cumbersome operation and improving the analysis efficiency.
[0016] 2. The present utility model provides a full-range on-line analysis device, which adopts the cooperation between a mounting plate and a clamping assembly. By operating the clamping assembly, the two clamping assemblies can respectively clamp and position the two distillation kettles, and at the same time, it is convenient to disassemble, solving the problem that it is not convenient to install and fix the two distillation kettles during the distillation range, affecting the operation effect of the distillation range, and achieving the beneficial effect of being convenient to clamp and fix the distillation kettle and ensuring the operation effect of the distillation range. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural schematic diagram of the full-range on-line analysis device of the present utility model;
[0018] Figure 2 is a three-dimensional structural schematic diagram of the distillation kettle of the present utility model;
[0019] Figure 3 is a sectional three-dimensional structural schematic diagram of the condenser of the present utility model;
[0020] Figure 4 is a three-dimensional structural schematic diagram of the clamping assembly of the present utility model
[0021] Figure 5 is a bottom view three-dimensional structural schematic diagram of the clamping assembly of the present utility model.
[0022] In the figure: 1, workbench; 2, backrest; 3, distillation kettle; 31, heating cylinder; 32, heating rod; 33, positioning sleeve; 34, distillation cup body; 35, vaporization pipe; 36, temperature sensor; 37, drain pipe; 38, solenoid valve; 4, conduit; 5, condenser; 51, fixing ring; 52, water inlet pipe; 53, water outlet pipe; 54, thread; 55, thread cover; 6, mounting plate; 601, connecting groove; 61, connecting pipe; 62, positioning plate; 63, slide bar; 7, clamping assembly; 71, first arc-shaped clamping plate; 72, second arc-shaped clamping plate; 73, rubber pad; 731, L-shaped slider; 74, screw; 75, knob; 76, threaded sleeve; 77, bearing; 8, distillation range detector; 9, bearing plate; 10, data cable. Detailed implementation mode
[0023] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific implementation mode:
[0024] As Figure 1 shown, the present utility model provides a full-range on-line analysis device, including a workbench 1, two distillation kettles 3, two condensers 5 and a distillation range detector 8. A backrest 2 is fixedly connected to the rear side of the top of the workbench 1. The left and right sides of the front surface of the backrest 2 are respectively fixedly connected with mounting plates 6. Clamping assemblies 7 are arranged at the far ends of the two mounting plates 6, and the two clamping assemblies 7 penetrate into the interior of the mounting plates 6. The two distillation kettles 3 are respectively arranged on the front sides of the two clamping assemblies 7. The front top parts of the two distillation kettles 3 are respectively provided with conduits 4. The bottom parts of the outer walls of the two conduits 4 respectively penetrate through the upper and lower ends of the two condensers 5. The distillation range detector 8 is arranged on the top of the workbench 1. The left and right sides of the top of the distillation range detector 8 are respectively provided with bearing plates 9. The lower parts of the two condensers 5 and the upper parts of the two bearing plates 9 are arranged on the same vertical line. One end of the distillation range detector 8 is electrically connected with a data cable 10;
[0025] The distillation kettle 3, the conduit 4, the condenser 5, the mounting plate 6, the clamping assembly 7, the distillation range detector 8 and the bearing plate 9 are provided. Through the cooperation of the mounting plate 6 and the clamping assembly 7, the distillation kettle 3 is clamped and positioned, and by arranging the two distillation kettles 3, the conduit 4 and the condenser 5, the amount of distillate distilled within different temperature ranges can be determined, and the distillation range detector 8 is used to detect and analyze the amount of distillate.
[0026] As Figure 2As shown in the figure, the utility model provides a technical solution for an on-line full-range analysis device: The distillation kettle 3 includes a heating cylinder 31 and a distillation cup body 34. Heating rods 32 are respectively arranged on the left and right sides of the bottom of the distillation cup body 34. The tops of the outer walls of the two heating rods 32 penetrate into the interior of the heating cylinder 31 and are fixedly connected to each other. A positioning sleeve 33 is arranged at the top of the heating cylinder 31. The bottoms of the outer walls of the two positioning sleeves 33 penetrate into the interior of the heating cylinder 31 and are fixedly connected to each other. A vaporization tube 35 is fixedly connected to the top of the distillation cup body 34. A temperature sensor 36 is arranged at the top of the vaporization tube 35. The temperature sensor 36 is used to detect the temperature of the vaporized substances evaporated from the gasoline in the distillation cup body 34. A drain pipe 37 is fixedly connected to the bottom of the distillation cup body 34. An electromagnetic valve 38 is arranged on the outer wall of the drain pipe 37. The electromagnetic valve 38 can open the orifice of the drain pipe 37 to discharge the gasoline in the distillation cup body 34. The tops of the two heating rods 32 are both arranged below the distillation cup body 34. The top of the outer wall of the vaporization tube 35 penetrates above the heating cylinder 31 through the upper positioning sleeve 33. The bottom of the outer wall of the drain pipe 37 penetrates below the heating cylinder 31 through the lower positioning sleeve 33. The front side of the vaporization tube 35 away from the heating cylinder 31 is fixedly connected to one end of a conduit 4. By arranging the positioning sleeves 33 at the upper and lower ends of the heating cylinder 31, the positioning and fixing of the vaporization tube 35 and the drain pipe 37 are achieved.
[0027] As Figure 3 shown in the figure, the utility model provides a technical solution for an on-line full-range analysis device: Fixed rings 51 are respectively fixedly connected to the upper and lower ends of the top of the condenser 5. A water inlet pipe 52 is fixedly connected to the upper side of one end of the condenser 5. A water outlet pipe 53 is fixedly connected to the lower side of one end of the condenser 5. Threads 54 are arranged on the outer walls of the water inlet pipe 52 and the water outlet pipe 53. Threaded caps 55 are threadedly connected to the outer walls of the water inlet pipe 52 and the water outlet pipe 53. The water in the condenser 5 can be replaced conveniently through the water inlet pipe 52 and the water outlet pipe 53. The bottom of the outer wall of the conduit 4 penetrates through the upper and lower ends of the condenser 5 through the two fixed rings 51 and is fixedly connected to each other. The outer wall of the conduit 4 can be fixed through the fixed rings 51.
[0028] As Figure 4As shown in the figure, the utility model provides a technical solution for an all-range on-line analysis device: The clamping assembly 7 includes an arc-shaped clamping plate one 71, an arc-shaped clamping plate two 72 and a screw rod 74. One end of the screw rod 74 is rotatably connected to a bearing 77, the other end of the screw rod 74 is fixedly connected to a knob 75, the outer wall of the screw rod 74 is threadedly connected to a threaded sleeve 76, the front end of the threaded sleeve 76 is fixedly connected to the rear end of a rubber pad 73, and rubber pads 73 are arranged on the opposite surfaces of the arc-shaped clamping plate one 71 and the arc-shaped clamping plate two 72. By operating and rotating the screw rod 74, the arc-shaped clamping plate two 72 is driven to displace through the threaded sleeve 76 on the screw rod 74, so as to adjust the size of the circular opening between the arc-shaped clamping plate one 71 and the arc-shaped clamping plate two 72. A connection groove 601 is opened on the front end of the mounting plate 6 near one side of the arc-shaped clamping plate two 72, one end of the mounting plate 6 is fixedly connected to a connecting pipe 61, and one end of the outer wall of the screw rod 74 passes through the connecting pipe 61 and extends into the interior of the connection groove 601. The other end of the bearing 77 is fixedly connected to the end of the connection groove 601 away from the connecting pipe 61.
[0029] As Figure 5 shown in the figure, the utility model provides a technical solution for an all-range on-line analysis device: Positioning plates 62 are respectively fixedly connected to the left and right sides of the bottom of the mounting plate 6 near the connection groove 601, a sliding rod 63 is fixedly connected to the opposite surfaces of the two positioning plates 62, an L-shaped slider 731 is fixedly connected to the bottom of the arc-shaped clamping plate two 72, the outer wall of the sliding rod 63 passes through the left and right ends of the middle side of the transverse surface of the L-shaped slider 731, and the outer wall of the sliding rod 63 is slidably connected to the middle side of the transverse surface of the L-shaped slider 731. By rotating the screw rod 74, the sliding rod 63 slides along the inside of the L-shaped slider 731, so as to restrict the movement track of the arc-shaped clamping plate two 72.
[0030] Next, the working principle of the all-range on-line analysis device will be specifically described.
[0031] As Figures 1-5As shown in the figure, when distilling the gasoline to be detected, first, pour the gasoline into the distillation cup body 34 through two vaporization tubes 35 respectively. Then, install the connecting ends of the two temperature sensors 36 at the pipe orifices of the two vaporization tubes 35 respectively. Then, place the two heating cylinders 31 in the two clamping assemblies 7 respectively, with the two heating cylinders 31 sleeved between the arc-shaped clamping plate one 71 and the arc-shaped clamping plate two 72. By rotating the knobs 75 on the two screw rods 74, during the rotation of the screw rods 74, the arc-shaped clamping plate two 72 is driven to move through the threaded sleeve 76, so that the L-shaped slider 731 slides along the outer wall of the slide bar 63, thereby contracting the space between the arc-shaped clamping plate one 71 and the arc-shaped clamping plate two 72, clamping the outer wall of the heating cylinder 31, and making the rubber pads 73 on the inner walls of the arc-shaped clamping plate one 71 and the arc-shaped clamping plate two 72 fit on the surface of the heating cylinder 31, increasing the stability of the clamping of the heating cylinder 31 by the arc-shaped clamping plate one 71 and the arc-shaped clamping plate two 72. Then, inject cold water into the condensation tube 5 through the water inlet pipe 52, and screw the threaded cap 55 onto the water inlet pipe 52. Place the two bearing plates 9 on the distillation range detector 8 respectively, so that the bottoms of the two conduits 4 are perpendicular to the two bearing plates 9 respectively. Then, connect the heating rods 32 in the two heating cylinders 31 to an external power source, and connect the distillation range detector 8 to an external power source through the data line 10. By controlling the heating temperature of the heating rods 32, the temperatures in the two heating cylinders 31 are made different. And the temperatures of the vaporized gasoline transported by the vaporization tubes 35 are detected and observed through the temperature sensors 36 respectively, so that the gasoline in the two distillation cup bodies 34 is heated and vaporized and transported to the conduits 4 through the vaporization tubes 35 respectively, and then enters the condensation tube 5 for condensation, so that the distillate drips into the bearing plates 9. Finally, the distillate in the two bearing plates 9 is detected and analyzed by the distillation range detector 8 to determine the amount of distillate distilled within different temperature ranges. The distillation range detector 8, the temperature sensor 36, the solenoid valve 38 and the heating rod 32 are all existing products, and their internal structures and detection methods will not be elaborated here too much.
[0032] The above has generally described the present invention in detail, but based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, the modifications or improvements without departing from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A full distillation range online analysis device, comprising a workbench (1), two distillation kettles (3), two condensers (5) and a distillation range detector (8), characterized in that: A back plate (2) is fixedly connected to the top rear side of the workbench (1), and mounting plates (6) are fixedly connected to the left and right sides of the front side of the back plate (2), respectively. A clamping assembly (7) is provided at the ends of the two mounting plates (6) that are away from each other, and the two clamping assemblies (7) are both penetrated into the interior of the mounting plate (6). The two distillation kettles (3) are respectively arranged on the front sides of the two clamping assemblies (7), and the front tops of the two distillation kettles (3) are respectively provided with conduits (4), and the outer wall bottoms of the two conduits (4) are respectively penetrated through the upper and lower ends of the two condensers (5). The distillation range detector (8) is arranged on the top of the workbench (1), and the left and right sides of the top of the distillation range detector (8) are respectively provided with supporting plates (9), and the lower parts of the two condensers (5) are respectively arranged on the same vertical line as the upper parts of the two supporting plates (9), and one end of the distillation range detector (8) is electrically connected to a data line (10).
2. A full distillation range online analysis device according to claim 1, characterized in that: The distillation kettle (3) comprises a heating cylinder (31) and a distillation cup body (34), wherein heating rods (32) are respectively arranged on the left and right sides of the bottom of the distillation cup body (34), the outer wall tops of the two heating rods (32) are both extended into the interior of the heating cylinder (31) and are fixedly connected thereto, a positioning sleeve (33) is arranged on the top of the heating cylinder (31), the outer wall bottoms of the two positioning sleeves (33) are both extended into the interior of the heating cylinder (31) and are fixedly connected thereto, a vaporization tube (35) is fixedly connected to the top of the distillation cup body (34), a temperature sensor (36) is arranged on the top of the vaporization tube (35), an oil drain pipe (37) is fixedly connected to the bottom of the distillation cup body (34), and an electromagnetic valve (38) is arranged on the outer wall of the oil drain pipe (37).
3. A full distillation range online analysis device according to claim 2, characterized in that: The tops of the two heating rods (32) are both arranged below the distillation cup body (34), the top of the outer wall of the vaporization tube (35) passes through the upper positioning sleeve (33) to the top of the heating cylinder (31), and the bottom of the outer wall of the oil drain pipe (37) passes through the lower positioning sleeve (33) to the bottom of the heating cylinder (31), and the vaporization tube (35) is fixedly connected to one end of the conduit (4) away from the front side of the heating cylinder (31).
4. A full distillation range online analysis device according to claim 1, characterized in that: The upper and lower ends of the top of the condenser (5) are respectively fixedly connected with fixing rings (51); the upper side of one end of the condenser (5) is fixedly connected with a water inlet pipe (52); the lower side of one end of the condenser (5) is fixedly connected with a water outlet pipe (53); the outer walls of the water inlet pipe (52) and the water outlet pipe (53) are both provided with threads (54); and the outer walls of the water inlet pipe (52) and the water outlet pipe (53) are both threadedly connected with threaded covers (55).
5. A full distillation range online analysis device according to claim 4, characterized in that: The bottom of the outer wall of the conduit (4) passes through the upper and lower ends of the condenser tube (5) through two fixing rings (51) and are fixedly connected therebetween.
6. A full distillation range online analysis device according to claim 1, characterized in that: The clamping assembly (7) comprises an arc-shaped clamping plate 1 (71), an arc-shaped clamping plate 2 (72) and a screw rod (74); one end of the screw rod (74) is rotatably connected to a bearing (77); the other end of the screw rod (74) is fixedly connected to a knob (75); the outer wall of the screw rod (74) is threadedly connected to a threaded sleeve (76); the front end of the threaded sleeve (76) is fixedly connected to the rear end of a rubber pad (73); the opposite surfaces of the arc-shaped clamping plate 1 (71) and the arc-shaped clamping plate 2 (72) are both provided with rubber pads (73); the rear end of the arc-shaped clamping plate 1 (71) is fixedly connected to the front end of the mounting plate (6).
7. A full distillation range online analysis device according to claim 6, characterized in that: A connecting groove (601) is provided at the front end of the mounting plate (6) near the second arc-shaped clamping plate (72); one end of the mounting plate (6) is fixedly connected to a connecting pipe (61); one end of the outer wall of the screw rod (74) passes through the connecting pipe (61) to the inside of the connecting groove (601); and the other end of the bearing (77) is fixedly connected to one end of the connecting groove (601) away from the connecting pipe (61).
8. A full distillation range online analysis device according to claim 6, characterized in that: The bottom of the mounting plate (6) is fixedly connected to the left and right sides of the connecting groove (601), respectively; the opposite sides of the two positioning plates (62) are fixedly connected to sliding rods (63); the bottom of the second arc-shaped clamping plate (72) is fixedly connected to an L-shaped slider (731); the outer wall of the sliding rod (63) passes through the left and right ends of the middle side of the transverse surface of the L-shaped slider (731); the outer wall of the sliding rod (63) is slidably connected to the middle side of the transverse surface of the L-shaped slider (731).