Fabricated shear wall bedding layer defect detection device
Through the detection components composed of ultrasonic flaw detector and detection probe, the inconvenience of defect detection of prefabricated shear wall slurry layer is solved, rapid detection and labeling is achieved, and detection efficiency and convenience are improved.
Patent Information
- Application Number
- CN202421396141.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the prior art, the detection of defects of the prefabricated shear wall slurry layer requires manual tapping, which is inconvenient to use and inefficient.
采用超声波探伤仪和检测探头组成的检测组件,结合移动槽和滑动连接结构,实现快速缺陷检测,并通过记号笔标记缺陷位置,方便拆卸和安装。
It realizes rapid detection and labeling of defects in the slurry layer, improves detection efficiency, and enhances the stability and convenience of the detection probe.
Smart Images

Figure CN222939053U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of defects in the mortar bedding layer of shear walls, and particularly relates to a detection device for defects in the mortar bedding layer of precast shear walls. Background Art
[0002] The mortar bedding is placed on the ring beam cornice for the precast slab. The two components are in direct contact, and the contact surface is not necessarily flat, so there will inevitably be some gaps. During the installation of precast shear walls, to solve this problem, before placing the precast shear wall, a layer of mortar is first laid flat on the ring beam, and then the precast shear wall is placed in the mortar. After the mortar solidifies and hardens, the two components can be bonded together; however, to ensure the stability of the precast shear wall, it is necessary to detect the defects in the mortar bedding layer.
[0003] In the patent document with the published publication number CN207976435U, a detection device for defects in the mortar bedding layer of precast shear walls is provided. This published patent document solves the problem that the defects in the mortar bedding layer of precast shear walls cannot be detected, effectively improves the quality of precast structures, and promotes the wide application of precast structures; however, for the above-mentioned published patent, it is necessary to manually tap the position to be detected with a hammer, and the detection is not convenient to use. Utility Model Content
[0004] Aiming at the deficiencies of the prior art, the present application provides a detection device for defects in the mortar bedding layer of precast shear walls, which overcomes the deficiencies of the prior art and aims to solve the problems in the prior art.
[0005] To achieve the above object, the present application provides the following technical solution: A detection device for defects in the mortar bedding layer of precast shear walls, including a shear wall, a precast connection part, and a detection component. There is a mortar bedding layer between the shear wall and the precast connection part. The detection component includes a frame body, a mounting plate, and an ultrasonic flaw detector. The frame body is arranged in front of the mortar bedding layer. Symmetrically arranged moving grooves are opened on the inner walls of the top and bottom of the frame body. The mounting plate is inside the frame body. Symmetrically fixed connection moving blocks are arranged on the top and bottom of the mounting plate. The moving blocks are inside the moving grooves, and the moving blocks are slidably connected with the moving grooves. Detection holes and round holes are opened on the mounting plate. The ultrasonic flaw detector is arranged on the front side of the mounting plate, and a detection probe is connected to the ultrasonic flaw detector through a wire. The detection probe passes through the detection hole, and a marking pen passes through the round hole. The marking pen is slidably connected with the round hole.
[0006] By adopting the above technical solution, the ultrasonic flaw detector arranged on the front side of the mounting plate and the detection probe passing through the detection hole can quickly detect defects in the grouting layer. Moreover, due to the sliding connection between the moving block and the moving groove, the mounting plate can slide horizontally and laterally, so as to move the ultrasonic flaw detector and the detection probe along the grouting layer, thereby quickly adjusting the detection position. And through the marker pen slidably connected to the round hole, the marker pen can be quickly slid to mark the detected defective part, which is relatively convenient to use.
[0007] As a preferred technical solution of the present application, four mounting grooves are opened on the front side of the mounting plate, and bolts penetrate through both sides of the mounting plate. Four corners at the rear side of the ultrasonic flaw detector are fixedly connected with mounting blocks, threaded holes are opened on the mounting blocks, the mounting blocks are located inside the mounting grooves, and the mounting blocks are adapted to the mounting grooves. The bolts are threadedly connected to the mounting plate, and one end of the bolts is located inside the threaded holes.
[0008] By adopting the above technical solution, rotate the bolt to screw its one end out of the threaded hole, then the restriction on the mounting block can be released. Then move the ultrasonic flaw detector forward to move the mounting block out of the mounting groove, and the ultrasonic flaw detector can be removed, which is convenient for the installation and disassembly of the ultrasonic flaw detector.
[0009] As a preferred technical solution of the present application, chutes are opened on the front side of the mounting plate above and below the detection hole. Slide bars are slidably connected inside the chutes. The front sides of the slide bars are located outside the chutes, and springs are fixedly connected to the slide bars. One end of each spring is fixedly connected to the inner wall of the chute. Clamping members are symmetrically arranged on the upper and lower sides inside the detection hole. Connecting rods are fixedly installed on the sides of the two clamping members away from each other. One end of each connecting rod penetrates through the detection hole and is fixedly connected to the corresponding slide bar.
[0010] By adopting the above technical solution, applying opposite forces to the two slide bars, the slide bars squeeze the springs and move. The slide bars drive the two clamping members to move in opposite directions through the connecting rods, thereby releasing the fixation of the detection probe. This is not only convenient for the installation and disassembly of the detection probe, but also can increase the stability of the detection probe during the detection process.
[0011] As a preferred technical solution of the present application, the detection hole and the marker pen are at the same height.
[0012] By adopting the above technical solution, it is convenient to mark the detection location.
[0013] As a preferred technical solution of the present application, support shafts are arranged at the four corners at the rear side of the frame body, and suction cups are fixedly installed at the rear ends of the support shafts.
[0014] By adopting the above technical solution, it is convenient to fix the frame body on the front side of the grouting layer.
[0015] As a preferred technical solution of the present application, threaded grooves are provided at the four corners on the rear side of the frame body, and a threaded shaft is fixedly connected to the front end of the support shaft.
[0016] By adopting the above technical solution, the installation and disassembly of the support shaft are facilitated, thereby reducing the space occupied by the device when it is idle.
[0017] Advantages of the present application:
[0018] 1. Through the ultrasonic flaw detector provided on the front side of the mounting plate and the detection probe passing through the detection hole, rapid defect detection of the grouting layer can be carried out. And through the sliding connection between the moving block and the moving groove, the mounting plate can be horizontally and laterally slid, so as to move the ultrasonic flaw detector and the detection probe along the grouting layer, thereby quickly adjusting the detection position. And through the marker pen slidably connected to the round hole, the marker pen can be quickly slid to mark the detected defective part, which is relatively convenient to use.
[0019] 2. Through the bolts, mounting grooves, mounting blocks and threaded holes, the installation and disassembly of the ultrasonic flaw detector are facilitated. And through the chute, detection hole, sliding rod, spring, connecting rod and clamping member, not only the installation and disassembly of the detection probe are facilitated, but also the detection probe can be limited during the detection process, increasing the stability during the detection process. Brief Description of the Drawings
[0020] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0021] Figure 2 For the present application Figure 1 An enlarged view of A;
[0022] Figure 3 It is a partial sectional view of the front view of the mounting plate of the present application;
[0023] Figure 4 It is a sectional view of the side view of the mounting plate of the present application;
[0024] Figure 5 It is a sectional view of the side view of the frame body of the present application.
[0025] In the figure: 1, shear wall; 2, prefabricated connection part; 3, grouting layer; 4, frame body; 5, support shaft; 6, mounting plate; 7, ultrasonic flaw detector; 8, detection probe; 9, detection hole; 10, chute; 11, moving groove; 12, moving block; 13, round hole; 14, marker pen; 15, bolt; 16, clamping member; 17, sliding rod; 18, spring; 19, connecting rod; 20, mounting groove; 21, mounting block; 22, threaded hole; 23, threaded groove; 24, threaded shaft; 25, suction cup. Detailed Description of the Invention
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts shall fall within the protection scope of the present application.
[0027] Referring to Figure 1-2 , a defect detection device for the grouting layer of a prefabricated shear wall, comprising a shear wall 1, a prefabricated connection part 2 and a detection component. A grouting layer 3 is arranged between the shear wall 1 and the prefabricated connection part 2. The detection component includes a frame body 4, a mounting plate 6 and an ultrasonic flaw detector 7. The frame body 4 is arranged in front of the grouting layer 3. Moving grooves 11 are symmetrically formed in the inner walls of the top and bottom of the frame body 4. The mounting plate 6 is located inside the frame body 4. Moving blocks 12 are symmetrically and fixedly connected to the top and bottom of the mounting plate 6. The moving blocks 12 are located inside the moving grooves 11 and are slidably connected to the moving grooves 11. Detection holes 9 and circular holes 13 are formed in the mounting plate 6. The ultrasonic flaw detector 7 is arranged on the front side of the mounting plate 6, and a detection probe 8 is connected to the ultrasonic flaw detector 7 through a wire. The detection probe 8 passes through the detection hole 9. A marker pen 14 passes through the circular hole 13, and the marker pen 14 is slidably connected to the circular hole 13. Through the ultrasonic flaw detector 7 arranged on the front side of the mounting plate 6 and the detection probe 8 passing through the detection hole 9, the grouting layer 3 can be quickly detected for defects. And through the sliding connection between the moving blocks 12 and the moving grooves 11, the mounting plate 6 can be horizontally and laterally slid, so as to move the ultrasonic flaw detector 7 and the detection probe 8 along the grouting layer 3, thereby quickly adjusting the detection position. And through the marker pen 14 slidably connected to the circular hole 13, the marker pen 14 can be quickly slid to mark the detected defective part, which is relatively convenient to use.
[0028] Referring to Figure 2 and Figure 4 , four mounting grooves 20 are formed in the front side of the mounting plate 6, and bolts 15 penetrate through both sides of the mounting plate 6. Mounting blocks 21 are fixedly connected to the four corners at the rear side of the ultrasonic flaw detector 7. Threaded holes 22 are formed in the mounting blocks 21. The mounting blocks 21 are located inside the mounting grooves 20 and are adapted to the mounting grooves 20. The bolts 15 are threadedly connected to the mounting plate 6, and one end of the bolts 15 is located inside the threaded holes 22. By rotating the bolts 15 to screw out one end from the threaded holes 22, the restriction on the mounting blocks 21 can be released. Then, by moving the ultrasonic flaw detector 7 forward to move the mounting blocks 21 out of the mounting grooves 20, the ultrasonic flaw detector 7 can be removed, which is convenient for the installation and disassembly of the ultrasonic flaw detector 7.
[0029] Referring to Figure 2 and Figure 3, sliding grooves 10 are provided on the front sides above and below the detection hole 9 of the mounting plate 6. A sliding rod 17 is slidably connected inside the sliding groove 10. The front side of the sliding rod 17 is outside the sliding groove 10, and a spring 18 is fixedly connected to the sliding rod 17. One end of the spring 18 is fixedly connected to the inner wall of the sliding groove 10. Clamping members 16 are symmetrically arranged on the upper and lower sides inside the detection hole 9. Connecting rods 19 are fixedly installed on the mutually remote sides of the two clamping members 16. One end of the connecting rod 19 penetrates through the detection hole 9 and is fixedly connected to the sliding rod 17. By applying opposite forces to the two sliding rods 17, the sliding rod 17 squeezes the spring 18 to move. The sliding rod 17 drives the two clamping members 16 to move in opposite directions through the connecting rod 19, thereby releasing the fixation of the detection probe 8, which is convenient for the installation and disassembly of the detection probe 8 and can also increase the stability of the detection probe 8 during the detection process.
[0030] Refer to Figure 2 , the detection hole 9 and the marker pen 14 are at the same height; it is convenient to mark the detection location.
[0031] Refer to Figure 1 , support shafts 5 are provided at the four corners of the rear side of the frame body 4. A suction cup 25 is fixedly installed at the rear end of the support shaft 5. By adsorbing the suction cup 25 on the shear wall 1 and the prefabricated connection part 2, it is convenient to fix the frame body 4 on the front side of the grouting layer 3.
[0032] Refer to Figure 1 and Figure 5 , threaded grooves 23 are provided at the four corners of the rear side of the frame body 4. A threaded shaft 24 is fixedly connected to the front end of the support shaft 5. Through the threaded shaft 24 and the threaded groove 23, it is convenient for the installation and disassembly of the support shaft 5, thereby reducing the space occupied by the device when it is idle.
[0033] Working principle: During use, first adsorb the suction cup 25 on the shear wall 1 and the prefabricated connection part 2, then the frame body 4 can be fixed on the front side of the mortar bedding layer 3. Then, through the ultrasonic flaw detector 7 arranged on the front side of the mounting plate 6 and the detection probe 8 passing through the detection hole 9, rapid defect detection of the mortar bedding layer 3 can be carried out. And through the sliding connection between the moving block 12 and the moving groove 11, the mounting plate 6 can be horizontally and laterally slid to move the ultrasonic flaw detector 7 and the detection probe 8 along the mortar bedding layer 3, so as to quickly adjust the detection position. And through the marker pen 14 slidably connected with the round hole 13, the marker pen 14 can be quickly slid to mark the detected defective part, which is relatively convenient to use; by screwing one end of the rotating bolt 15 out of the internal thread hole 22, the restriction on the mounting block 21 can be released. Then, move the ultrasonic flaw detector 7 forward to move the mounting block 21 out of the mounting groove 20, and the ultrasonic flaw detector 7 can be removed, which is convenient for the installation and disassembly of the ultrasonic flaw detector 7. By applying opposite forces to the two slide bars 17, the slide bars 17 squeeze the springs 18 to move, and the slide bars 17 drive the two clamping members 16 to move in the opposite direction through the connecting rod 19, so as to release the fixation of the detection probe 8. This is not only convenient for the installation and disassembly of the detection probe 8, but also can increase the stability of the detection probe 8 during the detection process.
[0034] The above are only the preferred embodiments of the present application and are not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A device for detecting defects in a mortar layer of an assembled shear wall, comprising a shear wall (1), an assembled connection portion (2) and a detection component, characterized in that: A mortar layer (3) is provided between the shear wall (1) and the assembled connection part (2); the detection assembly comprises a frame (4), a mounting plate (6) and an ultrasonic flaw detector (7); the frame (4) is provided in front of the mortar layer (3); the top and bottom inner walls of the frame (4) are symmetrically provided with movable grooves (11); the mounting plate (6) is located inside the frame (4); the top and bottom of the mounting plate (6) are symmetrically fixedly connected with movable blocks (12); the movable blocks (12) are located at The movable block (12) is arranged inside the movable groove (11), and the movable block (12) is slidably connected to the movable groove (11); a detection hole (9) and a circular hole (13) are provided on the mounting plate (6); the ultrasonic flaw detector (7) is arranged on the front side of the mounting plate (6), and a detection probe (8) is connected to the ultrasonic flaw detector (7) via a wire; the detection probe (8) passes through the detection hole (9); a marking pen (14) passes through the inside of the circular hole (13), and the marking pen (14) is slidably connected to the circular hole (13).
2. The device for detecting defects in the mortar layer of an assembled shear wall according to claim 1, characterized in that: Four mounting grooves (20) are provided on the front side of the mounting plate (6), and bolts (15) are passed through both sides of the mounting plate (6). Four corners of the rear side of the ultrasonic flaw detector (7) are fixedly connected with mounting blocks (21), threaded holes (22) are provided on the mounting blocks (21), the mounting blocks (21) are located inside the mounting grooves (20), and the mounting blocks (21) are adapted to the mounting grooves (20), the bolts (15) are connected to the mounting plate (6) by threads, and one end of the bolts (15) is located inside the threaded holes (22).
3. The device for detecting defects in the mortar layer of an assembled shear wall according to claim 1 is characterized in that: The mounting plate (6) is provided with a slide groove (10) on the front side above and below the detection hole (9); a slide rod (17) is slidably connected to the inside of the slide groove (10); the front side of the slide rod (17) is located outside the slide groove (10); a spring (18) is fixedly connected to the slide rod (17); one end of the spring (18) is fixedly connected to the inner wall of the slide groove (10); clamping members (16) are symmetrically arranged on the upper and lower sides inside the detection hole (9); a connecting rod (19) is fixedly installed on the side of the two clamping members (16) away from each other; one end of the connecting rod (19) passes through the detection hole (9) and is fixedly connected to the slide rod (17).
4. The device for detecting defects in the mortar layer of an assembled shear wall according to claim 1, characterized in that: The detection hole (9) and the marking pen (14) are at the same height.
5. The device for detecting defects in the mortar layer of an assembled shear wall according to claim 1 is characterized in that: Support shafts (5) are provided at the four corners on the rear side of the frame (4), and a suction cup (25) is fixedly mounted on the rear end of the support shaft (5).
6. The device for detecting defects in the mortar layer of an assembled shear wall according to claim 5, characterized in that: The four corners on the rear side of the frame (4) are each provided with a threaded groove (23), and the front end of the support shaft (5) is fixedly connected with a threaded shaft (24).
Citation Information
Patent Citations
Thick liquid layer defect detecting device is sat to assembled shear force wall
CN207976435U