Fermented tea processing withering humidity monitoring device

By designing a fermented tea processing withering humidity monitoring device that can move on the tea wither and adapt to different sizes and layouts, the problem of low tea humidity monitoring efficiency in the prior art is solved, real-time monitoring and precise control of humidity during the tea withering process is achieved, and the quality and processing efficiency of fermented tea are improved.

CN222939092UActive Publication Date: 2025-06-03PUER ZUXIANG HIGH MOUNTAIN TEA GARDEN CO LTD
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Patent Information

Application Number
CN202421508524.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-06-03
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The handheld structure of the existing fermented tea processing withering humidity monitoring device leads to low efficiency and time-consuming and labor-intensive monitoring of tea.

Method used

A fermented tea processing withering humidity monitoring device is designed including a mounting plate, a shell, a control box, an adjustment mechanism, a displacement mechanism and a humidity monitoring mechanism. The device can be moved on the tea wither machine and adapted to the wither machine of different sizes and layouts through the adjustment mechanism to ensure the comprehensiveness and accuracy of humidity monitoring.

Benefits of technology

Real-time monitoring and precise control of humidity during tea withering is achieved, and the quality and processing efficiency of fermented tea are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of tea leaf processing, and provides a fermented tea processing withering humidity monitoring device which comprises a mounting plate arranged on a tea leaf withering machine; the shell is fixedly mounted on the mounting plate; the control box is fixedly arranged on the shell; the limiting grooves are formed in the mounting plate; and the two adjusting mechanisms are arranged on the mounting plate, and the two adjusting mechanisms are used for adjusting the distance between the multiple displacement mechanisms. The fermented tea processing withering humidity monitoring device provided by the scheme not only can move on the tea withering machine, but also can control the transverse displacement of the humidity monitoring probe, so that the humidity of tea at any position in the tea withering machine can be monitored, and meanwhile, the distance between a plurality of grooved wheels can be conveniently adjusted; and the device is suitable for tea withering machines with different widths.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tea processing, and particularly relates to a withering humidity monitoring device for fermented tea processing. Background Art

[0002] Withering, also known as withering and carving, is evenly spread out under certain temperature and humidity conditions to moderately promote the activity of fresh leaf enzymes, and the internal substances undergo moderate physical and chemical changes, dissipating part of the moisture, causing the stems and leaves to wither, with a dark green color and the loss of the grassy smell. During the process of withering tea leaves in a tea withering machine, a humidity monitoring device is required to monitor the humidity of the tea leaves.

[0003] However, the existing withering humidity monitoring devices for fermented tea processing often adopt a handheld structure. Therefore, it is necessary for workers to hold the humidity monitoring device to monitor the humidity of the withering tea leaves in the withering machine, which is time-consuming and laborious. Content of the Utility Model

[0004] The utility model provides a withering humidity monitoring device for fermented tea processing, aiming to solve the problems of low monitoring efficiency and being time-consuming and laborious in monitoring the humidity of tea leaves by the existing withering humidity monitoring devices for fermented tea processing as mentioned in the above background art.

[0005] To solve the above problems, the utility model is realized as follows: a withering humidity monitoring device for fermented tea processing, comprising: a mounting plate provided on a tea withering machine; a housing fixedly mounted on the mounting plate; a control box fixedly mounted on the housing; a plurality of limiting grooves opened on the mounting plate; two adjusting mechanisms provided on the mounting plate, the two adjusting mechanisms being used to adjust the distance between a plurality of displacement mechanisms; a plurality of displacement mechanisms and a plurality of driving mechanisms respectively assembled and mounted on the two adjusting mechanisms, the plurality of displacement mechanisms and the plurality of driving mechanisms being used to control the movement of the device on the tea withering machine; a humidity monitoring mechanism provided at the bottom of the mounting plate, the humidity monitoring mechanism being used to monitor the humidity of the withering tea leaves in the tea withering machine.

[0006] Preferably, the adjusting mechanism comprises: a double-shaft motor fixedly mounted on the mounting plate; two screw rods respectively fixedly mounted at both ends of the output shaft of the double-shaft motor and rotatably connected to the inner walls of both sides of the housing; two sliding plates respectively sleeved on the two screw rods and slidably connected to the inner walls of both sides of the two limiting grooves.

[0007] Preferably, a plurality of limiting rods are fixedly mounted on the inner wall of the housing, and the plurality of limiting rods are respectively slidably connected to the plurality of sliding plates.

[0008] Preferably, the displacement mechanism comprises: a wheel shaft rotatably mounted on the sliding plate; a sprocket fixedly sleeved on the wheel shaft.

[0009] Preferably, the driving mechanism includes: a driving motor fixedly installed on the sliding plate; a driving gear fixedly sleeved on the output shaft of the driving motor; and a driven gear fixedly sleeved on the wheel shaft and meshed with the driving gear.

[0010] Preferably, the humidity monitoring mechanism includes: an electric slide rail fixedly installed at the bottom of the mounting plate; an electric cylinder fixedly installed on the output block of the electric slide rail; and a humidity monitoring probe fixedly installed on the output rod of the electric cylinder.

[0011] Preferably, a control module is arranged on the inner wall of the control box, a WI FI module is arranged on the control module, an antenna is arranged on one side of the control box, the control module is electrically connected to the two biaxial motors, multiple driving motors, the electric slide rail, the electric cylinder and the humidity monitoring probe, and the WI FI module is electrically connected to the antenna.

[0012] Preferably, a display screen and an operation panel are arranged on the control box, and both the display screen and the operation panel are electrically connected to the control module.

[0013] Compared with the related art, the withering humidity monitoring device for fermented tea processing provided by the present utility model has the following beneficial effects:

[0014] Compared with the prior art, for the withering humidity monitoring device for fermented tea processing provided by this solution, the multiple limiting grooves opened on the mounting plate can guide and limit the multiple sliding plates. The adjusting mechanism adjusts the distance between the displacement mechanisms, enabling the device to adapt to tea withering machines of different sizes and layouts. The combination of the displacement mechanism and the driving mechanism enables the entire monitoring device to move flexibly on the tea withering machine, ensuring the comprehensiveness and accuracy of humidity monitoring. The humidity monitoring mechanism is installed at the bottom of the mounting plate, directly facing the withering tea, and can monitor the humidity change of the tea in real time and accurately. This design is crucial for controlling the humidity of the tea during the fermented tea processing, because appropriate humidity conditions can ensure the smooth progress of tea fermentation, thus affecting the quality and taste of the tea;

[0015] In summary, through its unique structural design and functional configuration, the withering humidity monitoring device for fermented tea processing of the present invention realizes the real-time monitoring and precise control of the humidity during the tea withering process, which is of great significance for improving the quality and processing efficiency of fermented tea. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is the main sectional view structure diagram of a withering humidity monitoring device for fermented tea processing provided by the present utility model;

[0017] Figure 2 isFigure 1 Schematic diagram of the upward-looking appearance structure in

[0018] Figure 3 is Figure 1 Schematic three-dimensional structure diagram of the control box in

[0019] Figure 4 is Figure 1 Enlarged structure diagram of part A shown in

[0020] Reference numerals: 1, mounting plate; 2, tea withering machine; 3, housing; 4, control box; 5, limit groove; 6, double-shaft motor; 7, screw; 8, sliding plate; 9, limit rod; 10, wheel axle; 11, grooved pulley; 12, drive motor; 13, driving gear; 14, driven gear; 15, electric slide rail; 16, electric cylinder; 17, humidity monitoring probe; 18, control module; 19, WI FI module; 20, antenna; 21, display screen; 22, operation panel. Specific embodiments

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs; the terms used in the description of the present application in the specification are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and are not used to describe a specific order; the terms "inner", "outer", "left", "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0022] Referring to "embodiments" herein means that specific features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of this application. The phrase appearing at various positions in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0023] An embodiment of the present utility model provides a fermentation tea processing withering humidity monitoring device, as Figures 1-4As shown in the figure, the withering humidity monitoring device for fermented tea processing includes: a mounting plate 1 provided on a tea withering machine 2; a housing 3 fixedly mounted on the mounting plate 1; a control box 4 fixedly mounted on the housing 3; a plurality of limiting grooves 5 opened on the mounting plate 1; two adjusting mechanisms provided on the mounting plate 1, and the two adjusting mechanisms are used to adjust the distance between a plurality of displacement mechanisms; a plurality of displacement mechanisms and a plurality of driving mechanisms respectively assembled and mounted on the two adjusting mechanisms, and the plurality of displacement mechanisms and the plurality of driving mechanisms are used to control the movement of the device on the tea withering machine 2; a humidity monitoring mechanism provided at the bottom of the mounting plate 1, and the humidity monitoring mechanism is used to monitor the humidity of the withering tea in the tea withering machine 2.

[0024] In this embodiment, the plurality of limiting grooves 5 opened on the mounting plate 1 can guide and limit a plurality of sliding plates 8. The adjusting mechanism adjusts the distance between the displacement mechanisms, so that the device can adapt to tea withering machines 2 of different sizes and layouts. The combination of the displacement mechanism and the driving mechanism enables the entire monitoring device to move flexibly on the tea withering machine 2, ensuring the comprehensiveness and accuracy of humidity monitoring. The humidity monitoring mechanism is installed at the bottom of the mounting plate 1, directly facing the withering tea, and can monitor the humidity change of the tea in real time and accurately. This design is crucial for controlling the humidity of the tea during the processing of fermented tea, because appropriate humidity conditions can ensure the smooth progress of tea fermentation, thus affecting the quality and taste of the tea.

[0025] In summary, the withering humidity monitoring device for fermented tea processing of the present invention realizes the real-time monitoring and precise control of the humidity during the tea withering process through its unique structural design and functional configuration, and is of great significance for improving the quality and processing efficiency of fermented tea.

[0026] In a further preferred embodiment of the present utility model, the adjusting mechanism includes: a double-shaft motor 6 fixedly mounted on the mounting plate 1; two screw rods 7 respectively fixedly mounted at both ends of the output shaft of the double-shaft motor 6 and rotatably connected to the inner walls of both sides of the housing 3; two sliding plates 8 respectively sleeved on the two screw rods 7 and slidably connected to the inner walls of both sides of the two limiting grooves 5.

[0027] In this embodiment, the two double-shaft motors 6 can drive a plurality of screw rods 7 to rotate, and the rotation of the plurality of screw rods 7 drives the plurality of sliding plates 8 to approach or move away from each other, so as to adjust the distance between a plurality of sheave wheels 11, so that the device is applicable to tea withering machines 2 of different widths.

[0028] In a further preferred embodiment of the present utility model, a plurality of limiting rods 9 are fixedly mounted on the inner wall of the housing 3, and the plurality of limiting rods 9 are respectively slidably connected to the plurality of sliding plates 8.

[0029] In this embodiment, a plurality of limiting rods 9 can be used to guide and limit a plurality of sliding plates 8.

[0030] In a further preferred embodiment of the present utility model, the displacement mechanism includes: a wheel shaft 10 rotatably installed on the sliding plate 8; a grooved wheel 11 fixedly sleeved on the wheel shaft 10.

[0031] In this embodiment, by rolling a plurality of grooved wheels 11 on the tea withering machine 2, the device can be moved on the tea withering machine 2, so as to monitor the humidity of tea at different positions in the tea withering machine 2.

[0032] In a further preferred embodiment of the present utility model, the driving mechanism includes: a driving motor 12 fixedly installed on the sliding plate 8; a driving gear 13 fixedly sleeved on the output shaft of the driving motor 12; a driven gear 14 fixedly sleeved on the wheel shaft 10 and meshing with the driving gear 13.

[0033] In this embodiment, the driving motor 12, the driving gear 13 and the driven gear 14 can drive the wheel shaft 10 and the grooved wheel 11 to rotate.

[0034] In a further preferred embodiment of the present utility model, the humidity monitoring mechanism includes: an electric slide rail 15 fixedly installed at the bottom of the mounting plate 1; an electric cylinder 16 fixedly installed on the output block of the electric slide rail 15; a humidity monitoring probe 17 fixedly installed on the output rod of the electric cylinder 16.

[0035] In this embodiment, the electric slide rail 15 can drive the humidity monitoring probe 17 to move horizontally, the electric cylinder 16 can drive the humidity monitoring probe 17 to move up and down, and the humidity monitoring probe 17 can monitor the humidity of the withering tea in the tea withering machine 2.

[0036] In a further preferred embodiment of the present utility model, a control module 18 is arranged on the inner wall of the control box 4, a WI F I module 19 is arranged on the control module 18, an antenna 20 is arranged on one side of the control box 4, the control module 18 is electrically connected to the two double-shaft motors 6, a plurality of driving motors 12, the electric slide rail 15, the electric cylinder 16 and the humidity monitoring probe 17, and the WI F I module 19 is electrically connected to the antenna 20.

[0037] In this embodiment, the control module 18 can be used to operate and control the device, and the WI F I module 19 and the antenna 20 can be used to connect to a wireless local area network, so that the humidity monitoring data can be sent to the cloud server.

[0038] In a further preferred embodiment of the present utility model, a display screen 21 and an operation panel 22 are provided on the control box 4, and both the display screen 21 and the operation panel 22 are electrically connected to the control module 18.

[0039] In this embodiment, the humidity monitoring data of the tea leaves can be displayed through the display screen 21, and the device can be operated and controlled through the operation panel 22.

[0040] To sum up, compared with the related technologies, the present device can not only move on the tea leaf withering machine 2, but also control the lateral displacement of the humidity monitoring probe, so as to monitor the humidity of the tea leaves at any position in the tea leaf withering machine 2. At the same time, it is convenient to adjust the spacing of multiple sheave wheels 11 and is applicable to tea leaf withering machines 2 of different widths.

[0041] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.

[0042] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the present utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative work, combine, add or delete the features in the embodiments of the present utility model according to the situation, or make other adjustments, so as to obtain different technical solutions that are essentially not divorced from the concept of the present utility model, and these technical solutions also belong to the scope of protection of the present utility model.

Claims

1. A fermented tea processing withering humidity monitoring device, characterized in that: include: A mounting plate provided on a tea withering machine; A housing fixedly mounted on the mounting plate; A control box fixedly mounted on the housing; A plurality of limit grooves are provided on the mounting plate; Two adjustment mechanisms are arranged on the mounting plate, and the two adjustment mechanisms are used to adjust the distance between the multiple displacement mechanisms; A plurality of displacement mechanisms and a plurality of driving mechanisms are respectively mounted on the two adjusting mechanisms, and the plurality of displacement mechanisms and the plurality of driving mechanisms are used to control the device to move on the tea withering machine; A humidity monitoring mechanism is arranged at the bottom of the mounting plate, and is used to monitor the humidity of tea leaves being withered in the tea withering machine.

2. The fermented tea processing withering humidity monitoring device according to claim 1, characterized in that: The regulating mechanism comprises: A dual-axis motor fixedly mounted on the mounting plate; Two screws respectively fixedly mounted at both ends of the output shaft of the dual-axis motor and rotatably connected to the inner walls of both sides of the housing; Two sliding plates are respectively threadedly sleeved on the two screw rods and are respectively slidably connected to the inner walls on both sides of the two limiting grooves.

3. The fermented tea processing withering humidity monitoring device according to claim 2, characterized in that: A plurality of limiting rods are fixedly mounted on the inner wall of the shell, and the plurality of limiting rods are slidably connected to the plurality of sliding plates respectively.

4. The fermented tea processing withering humidity monitoring device according to claim 2, characterized in that: The displacement mechanism comprises: Rotating the axle mounted on the sliding plate; A groove wheel is fixedly sleeved on the wheel shaft.

5. The fermented tea processing withering humidity monitoring device according to claim 4, characterized in that: The driving mechanism comprises: A driving motor fixedly mounted on the sliding plate; A driving gear fixedly sleeved on the output shaft of the driving motor; A driven gear is fixedly sleeved on the wheel shaft and meshed with the driving gear.

6. The fermented tea processing withering humidity monitoring device according to claim 5, characterized in that: The humidity monitoring mechanism comprises: An electric slide rail fixedly mounted on the bottom of the mounting plate; An electric cylinder fixedly mounted on the output block of the electric slide rail; A humidity monitoring probe is fixedly mounted on the output rod of the electric cylinder.

7. The fermented tea processing withering humidity monitoring device according to claim 6, characterized in that: A control module is arranged on the inner wall of the control box, a WIFI module is arranged on the control module, an antenna is arranged on one side of the control box, the control module is electrically connected to the two dual-axis motors, multiple drive motors, electric slide rails, electric cylinders and humidity monitoring probes, and the WIFI module is electrically connected to the antenna.

8. The fermented tea processing withering humidity monitoring device according to claim 7, characterized in that: The control box is provided with a display screen and an operation panel, and both the display screen and the operation panel are electrically connected to the control module.