Heat setting sintering machine
By designing the vacuum cleaner and flushing mechanism in the sintering machine, the problem of the debris adhesion affects efficiency during the polishing process is solved, and a more efficient polishing and cleaning effect is achieved.
Patent Information
- Application Number
- CN202420680370.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-04-03
AI Technical Summary
During the polishing process of the sintering machine, it is difficult to clean the debris on the surface of the polishing block, which affects the polishing efficiency.
A heat-set sintering machine is designed, using a polishing ring, a driving ring, a heating plate, a polishing groove, a polishing block, a position adjustment mechanism, a vacuum cleaner mechanism and a rotating mechanism to clean the debris generated during the polishing process through the vacuum cleaner, and to clean impurities on the cable surface through the flushing mechanism.
Effectively clean the debris on the surface of the polishing block and impurities on the surface of the cable, improving the polishing efficiency and product quality.
Smart Images

Figure CN222939696U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sintering machines, in particular to a heat setting sintering machine. Background Art
[0002] A sintering machine is a commonly used device in the cable manufacturing and processing process. At present, when making related cables, it is necessary to remove the film layer on the surface of the original wire rod for subsequent processing.
[0003] The sintering machine usually adopts the method of high-frequency heating followed by polishing to remove the film layer on the surface of the wire rod. For example, the invention patent with the publication number CN106057352A discloses a new type of sintering machine, including a wire feeding device and a wire winding device. A straightening mechanism, a high-frequency heating mechanism, a traction mechanism, a wrapping mechanism, and a guiding mechanism are sequentially arranged between the wire feeding device and the wire winding device. A polishing device, a high-pressure flushing unit, and a drying unit are sequentially arranged between the high-frequency heating mechanism and the traction mechanism.
[0004] The above-mentioned prior art can polish and remove the film layer on the surface of the heated wire rod through the polishing device, and the remaining impurities on the surface of the wire rod are then subjected to high-pressure flushing by the high-pressure flushing unit, so as to ensure that the film layer on the surface of the wire rod is removed and the film residue is reduced. However, the debris generated during the polishing process is easily attached to the surface of the polishing block and cannot all enter the high-pressure flushing unit for cleaning along with the movement of the cable, which will cause the debris attached to the surface of the polishing block to affect the polishing efficiency of the polishing block for the cable. Content of the Utility Model
[0005] The utility model provides a heat setting sintering machine, which solves the problem that debris is easily attached to the surface of the polishing block during the cable polishing process in the related art, thus affecting the polishing efficiency.
[0006] The technical solution of the utility model is as follows: a heat setting sintering machine, including a base, a machine body, support columns, through holes, a first cavity, a polishing device, a second cavity, and a flushing mechanism;
[0007] The machine body is arranged on one side of the base;
[0008] A plurality of support columns are provided, and the plurality of support columns are fixedly arranged between the machine body and the base;
[0009] The through hole is penetrated through the machine body;
[0010] The first cavity is opened in the machine body;
[0011] The polishing device is arranged in the first cavity and is used for heating and polishing the film layer on the surface of the cable;
[0012] The second cavity is opened on one side of the first cavity;
[0013] The flushing mechanism is arranged in the second cavity and is used for cleaning impurities on the surface of the cable.
[0014] Preferably, the polishing device includes:
[0015] A polishing ring, which is rotatably arranged in the first cavity;
[0016] A driving ring, which is fixedly arranged on the polishing ring, and one end of the driving ring away from the polishing ring is rotatably connected to the side wall of the first cavity;
[0017] A first heating plate, and a plurality of the first heating plates are fixedly arranged on the inner wall of the driving ring;
[0018] Polishing grooves, and a plurality of the polishing grooves are opened on the inner wall of the polishing ring;
[0019] Polishing blocks, which are arranged in the polishing grooves;
[0020] A position adjusting mechanism, which is arranged in the polishing ring and is used for adjusting the positions of the polishing blocks;
[0021] A dust suction mechanism, which is arranged on the machine body and is used for cleaning debris generated during the polishing process;
[0022] A rotating mechanism, which is arranged in the first cavity and is used for controlling the driving ring and the polishing ring to rotate.
[0023] Further, the position adjusting mechanism includes:
[0024] A first adjusting groove, which is opened at the bottom of the polishing groove;
[0025] A second adjusting groove, which is annular and is opened on the polishing ring;
[0026] A first adjusting ring, which is slidably arranged in the second adjusting groove, and an adjusting plate is arranged at one end of the first adjusting ring away from the polishing ring;
[0027] An electric push rod, which is fixedly arranged between the adjusting plate and the polishing ring;
[0028] An adjusting through groove, which is correspondingly opened on the first adjusting ring and corresponds to the first adjusting groove;
[0029] Second adjusting ring, and two of the second adjusting rings are rotatably arranged in each of the adjusting through grooves;
[0030] Adjusting rod, the adjusting rod is slidably arranged in the second adjusting ring, and two ends of the adjusting rod are respectively hinged to the bottom of the first adjusting groove and the polishing block.
[0031] Furthermore, the dust suction mechanism includes:
[0032] Filter box, the filter box is fixedly arranged on the machine body;
[0033] Filter cylinder, the filter cylinder is fixedly arranged in the filter box;
[0034] Fan, the fan is fixedly arranged on the machine body, the input end of the fan is communicated with the first cavity, and the output end of the fan extends into the filter cylinder;
[0035] Blow air pipe, the blow air pipe is communicatively arranged between the first cavity and the filter box;
[0036] Blow air openings, a plurality of blow air openings are arranged, and the plurality of blow air openings are opened on the drive ring.
[0037] Even further, the rotating mechanism includes:
[0038] First annular rack, the first annular rack is fixedly arranged on the drive ring;
[0039] First gear, the first gear is rotatably arranged on the side wall of the first cavity, and the first gear meshes with the first annular rack;
[0040] First motor, the first motor is fixedly arranged on the machine body, and the output end of the first motor is fixedly connected to the first gear.
[0041] On the basis of the above solution, the flushing mechanism includes:
[0042] Flushing housing, the flushing housing is annular, and the flushing housing is fixedly arranged in the second cavity;
[0043] Flushing ring, the flushing ring is rotatably and communicatively arranged on the flushing housing;
[0044] Flushing nozzles, a plurality of flushing nozzles are arranged, and the plurality of flushing nozzles are fixedly arranged on the inner wall of the flushing ring;
[0045] Cleaning brush bristles, the cleaning brush bristles are arranged on the inner wall of the flushing ring;
[0046] A connection port is provided on the flushing ring, and both ends of the connection port are respectively communicated with the flushing nozzle and the flushing housing.
[0047] A first water outlet is provided on the flushing ring.
[0048] A first water outlet pipe is arranged on the inner bottom wall of the first cavity, and the first water outlet pipe penetrates through the machine body.
[0049] A water pump is fixedly arranged on the machine body. The input end of the water pump is communicated with an external water source, and the output end of the water pump is communicated with the flushing housing.
[0050] The working principle and beneficial effects of the present utility model are as follows:
[0051] The polishing device includes a polishing ring, a driving ring, a first heating plate, a polishing groove, a polishing block, a position adjusting mechanism, a dust suction mechanism and a rotating mechanism. The polishing ring is rotatably arranged in the first cavity. The driving ring is fixedly arranged on the polishing ring, and one end of the driving ring away from the polishing ring is rotatably connected with the side wall of the first cavity. A plurality of first heating plates are provided, and the plurality of first heating plates are fixedly arranged on the inner wall of the driving ring. A plurality of polishing grooves are provided, and the plurality of polishing grooves are opened on the inner wall of the polishing ring. The polishing block is arranged in the polishing groove. The position adjusting mechanism is arranged in the polishing ring and is used for adjusting the position of the polishing block. The dust suction mechanism is arranged on the machine body and is used for cleaning the debris generated during the polishing process. The rotating mechanism is arranged in the first cavity and is used for controlling the driving ring and the polishing ring to rotate. The position adjusting mechanism includes a first adjusting groove, a second adjusting groove, a first adjusting ring, an electric push rod, an adjusting through groove, a second adjusting ring and an adjusting rod. The first adjusting groove is opened at the bottom of the polishing groove. The second adjusting groove is annular and is opened on the polishing ring. The first adjusting ring is slidably arranged in the second adjusting groove. One end of the first adjusting ring away from the polishing ring is provided with an adjusting plate. The electric push rod is fixedly arranged between the adjusting plate and the polishing ring. The adjusting through groove is correspondingly opened on the first adjusting ring relative to the first adjusting groove. Two second adjusting rings are rotatably arranged in each adjusting through groove. The adjusting rod is slidably arranged in the second adjusting ring, and both ends of the adjusting rod are respectively hinged to the bottom of the first adjusting groove and the polishing block. Description of the Drawings
[0052] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0053] Figure 1 It is a schematic structural diagram of the present utility model;
[0054] Figure 2 It is a schematic cross-sectional structural diagram of the machine body of the present utility model;
[0055] Figure 3This is a schematic cross-sectional view of the polishing ring of the utility model;
[0056] Figure 4 This is a schematic cross-sectional view of the flushing ring of the utility model.
[0057] In the figure: 1, base; 2, body; 3, through hole; 4, polishing ring; 5, driving ring; 6, polishing block; 7, first adjusting ring; 8, adjusting plate; 9, electric push rod; 10, second adjusting ring; 11, adjusting rod; 12, filter box; 13, filter cylinder; 14, fan; 15, air blowing pipe; 16, first annular rack; 17, first gear; 18, flushing housing; 19, flushing ring; 20, flushing nozzle; 21, water pump. Specific embodiments
[0058] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.
[0059] As Figures 1 to 4 shown, this embodiment provides a heat setting sintering machine, including a base 1, a body 2, support columns, a through hole 3, a first cavity, a polishing device, a second cavity, and a flushing mechanism. The body 2 is arranged on one side of the base 1. A plurality of support columns are provided, and the plurality of support columns are fixedly arranged between the body 2 and the base 1. The through hole 3 is penetrated through the body 2. The first cavity is opened in the body 2. The polishing device is arranged in the first cavity and is used for heating and polishing the film layer on the surface of the cable. The second cavity is opened on one side of the first cavity. The flushing mechanism is arranged in the second cavity and is used for cleaning the impurities on the surface of the cable.
[0060] Among them, the polishing device includes a polishing ring 4, a driving ring 5, a first heating plate, a polishing groove, a polishing block 6, a position adjusting mechanism, a dust suction mechanism, and a rotating mechanism. The polishing ring 4 is rotatably arranged in the first cavity. The driving ring 5 is fixedly arranged on the polishing ring 4. One end of the driving ring 5 away from the polishing ring 4 is rotatably connected to the side wall of the first cavity. A plurality of first heating plates are arranged. The plurality of first heating plates are fixedly arranged on the inner wall of the driving ring 5. A plurality of polishing grooves are arranged. The plurality of polishing grooves are opened on the inner wall of the polishing ring 4. The polishing block 6 is arranged in the polishing groove. The position adjusting mechanism is arranged in the polishing ring 4 and is used to adjust the position of the polishing block 6. The dust suction mechanism is arranged on the machine body 2 and is used to clean the debris generated during the polishing process. The rotating mechanism is arranged in the first cavity and is used to control the rotation of the driving ring 5 and the polishing ring 4. The position adjusting mechanism includes a first adjusting groove, a second adjusting groove, a first adjusting ring 7, an electric push rod 9, an adjusting through groove, a second adjusting ring 10, and an adjusting rod 11. The first adjusting groove is opened at the bottom of the polishing groove. The second adjusting groove is annular and is opened on the polishing ring 4. The first adjusting ring 7 is slidably arranged in the second adjusting groove. One end of the first adjusting ring 7 away from the polishing ring 4 is provided with an adjusting plate 8. The electric push rod 9 is fixedly arranged between the adjusting plate 8 and the polishing ring 4. The adjusting through groove is correspondingly opened on the first adjusting ring 7 relative to the first adjusting groove. Two second adjusting rings 10 are rotatably arranged in each adjusting through groove. The adjusting rod 11 is slidably arranged in the second adjusting ring 10. Both ends of the adjusting rod 11 are hinged to the bottom of the first adjusting groove and the polishing block 6 respectively.
[0061] Specifically, after the cable is passed through the through hole 3, the operator controls the electric push rod 9 to work, thereby driving the first adjusting ring 7 and the adjusting plate 8 to move. At the same time, the movement of the first adjusting ring 7 can drive the second adjusting ring 10 to move, so as to drive the adjusting rod 11 to adjust the angle through the cooperation of the second adjusting ring 10 and the adjusting rod 11, and further drive the polishing block 6 to contact the cable through the adjusting rod 11.
[0062] Among them, the dust suction mechanism includes a filter box 12, a filter cylinder 13, a fan 14, a blowing air pipe 15, and a blowing air port. The filter box 12 is fixedly arranged on the machine body 2. The filter cylinder 13 is fixedly arranged in the filter box 12. The fan 14 is fixedly arranged on the machine body 2. The input end of the fan 14 is communicated with the first cavity. The output end of the fan 14 extends into the filter cylinder 13. The blowing air pipe 15 is communicated between the first cavity and the filter box 12. A plurality of blowing air ports are arranged. The plurality of blowing air ports are opened on the driving ring 5.
[0063] Specifically, the operation of the blower 14 enables blowing air from the first cavity into the filter cartridge 13. Meanwhile, under the action of the blower 14, after the air flow passes through the filtration of the filter cartridge 13, it can be blown into the driving ring 5 and the polishing ring 4 through the blowing pipe 15 and the blowing port, thereby enhancing the air flow intensity. Meanwhile, under the action of the air flow, the impurities in the polishing ring 4 are blown into the filter cartridge 13 for collection, so as to clean the impurities attached to the surface of the polishing block 6.
[0064] Among them, the rotating mechanism includes a first annular rack 16, a first gear 17 and a first motor. The first annular rack 16 is fixedly arranged on the driving ring 5. The first gear 17 is rotatably arranged on the side wall of the first cavity. The first gear 17 meshes with the first annular rack 16. The first motor is fixedly arranged on the machine body 2, and the output end of the first motor is fixedly connected to the first gear 17.
[0065] Specifically, the operation of the first motor can drive the first gear 17 to rotate, and then drive the driving ring 5 and the polishing ring 4 to rotate through the meshing of the first gear 17 and the first annular rack 16, and then drive the polishing block 6 to move to polish the film layer on the surface of the cable.
[0066] Among them, the flushing mechanism includes a flushing housing 18, a flushing ring 19, flushing nozzles 20, cleaning bristles, a connection port, a first water outlet, a first water pipe and a water pump 21. The flushing housing 18 is arranged in a ring shape and is fixedly arranged in the second cavity. The flushing ring 19 is rotatably and communicatively arranged on the flushing housing 18. A plurality of flushing nozzles 20 are arranged, and the plurality of flushing nozzles 20 are fixedly arranged on the inner wall of the flushing ring 19. The cleaning bristles are arranged on the inner wall of the flushing ring 19. The connection port is opened on the flushing ring 19, and both ends of the connection port are communicated with the flushing nozzles 20 and the flushing housing 18 respectively. The first water outlet is opened on the flushing ring 19. The first water pipe is arranged on the inner bottom wall of the first cavity. The first water pipe penetrates the machine body 2. The water pump 21 is fixedly arranged on the machine body 2. The input end of the water pump 21 is communicated with an external water source, and the output end of the water pump 21 is communicated with the flushing housing 18.
[0067] Specifically, the operator controls the operation of the water pump 21 to supply water into the flushing housing 18, so as to flush the surface of the cable through the flushing nozzles 20 and clean the impurities on the surface of the cable.
[0068] In this embodiment, during use, after the cable is passed through the through hole 3, the operator controls the electric push rod 9 to work, thereby driving the first adjusting ring 7 and the adjusting plate 8 to move. At the same time, the movement of the first adjusting ring 7 can drive the second adjusting ring 10 to move, so as to drive the adjusting rod 11 to adjust the angle through the cooperation of the second adjusting ring 10 and the adjusting rod 11. Furthermore, the adjusting rod 11 drives the polishing block 6 to contact the cable. The operation of the first motor can drive the first gear 17 to rotate, and then drive the driving ring 5 and the polishing ring 4 to rotate through the meshing of the first gear 17 and the first annular rack 16, thereby driving the polishing block 6 to move to polish the film layer on the surface of the cable. During the polishing process, the operation of the blower 14 enables air to be blown from the first cavity into the filter cylinder 13. At the same time, under the action of the blower 14, after the air flow is filtered by the filter cylinder 13, it can be blown into the driving ring 5 and the polishing ring 4 through the air blowing pipe 15 and the air blowing port, thereby enhancing the air flow intensity. At the same time, under the action of the air flow, the impurities in the polishing ring 4 are blown into the filter cylinder 13 for collection, so as to clean the impurities attached to the surface of the polishing block 6. At the same time, the operator controls the water pump 21 to work, so as to supply water into the flushing housing 18, and thus the surface of the cable can be flushed through the flushing nozzle 20, so as to clean the impurities on the surface of the cable.
[0069] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A heat setting sintering machine, characterized in that: include: Base (1); A machine body (2), the machine body (2) being arranged on one side of the base (1); A support column, wherein the support column is provided in plurality, and the plurality of support columns are fixedly arranged between the machine body (2) and the base (1); A through hole (3), the through hole (3) being arranged through the machine body (2); A first cavity, the first cavity being disposed in the body (2); A polishing device, which is disposed in the first cavity and is used to heat and polish the thin film layer on the surface of the cable; a second cavity, the second cavity being opened on one side of the first cavity; A flushing mechanism is arranged in the second cavity and is used to clean impurities on the surface of the cable.
2. A heat setting sintering machine according to claim 1, characterized in that: The polishing device comprises: a polishing ring (4), the polishing ring (4) being rotatably disposed in the first cavity; A driving ring (5), the driving ring (5) being fixedly arranged on the polishing ring (4), and one end of the driving ring (5) away from the polishing ring (4) being rotatably connected to the side wall of the first cavity; A first heating plate, wherein the first heating plate is provided in plurality, and the plurality of first heating plates are fixedly arranged on the inner wall of the driving ring (5); polishing grooves, the polishing grooves being arranged in a plurality, and the plurality of polishing grooves being arranged on the inner wall of the polishing ring (4); A polishing block (6), the polishing block (6) being arranged in the polishing groove; A position adjustment mechanism, the position adjustment mechanism being arranged in the polishing ring (4) and being used for adjusting the position of the polishing block (6); A dust collection mechanism, the dust collection mechanism being arranged on the machine body (2) and being used to clean up debris generated during the polishing process; A rotating mechanism, the rotating mechanism being arranged in the first cavity and being used for controlling the driving ring (5) and the polishing ring (4) to rotate.
3. A heat setting sintering machine according to claim 2, characterized in that: The position adjustment mechanism comprises: A first adjusting groove, wherein the first adjusting groove is arranged at the bottom of the polishing groove; a second adjustment groove, the second adjustment groove being arranged in an annular shape and being arranged on the polishing ring (4); a first adjustment ring (7), the first adjustment ring (7) being slidably disposed in the second adjustment groove, and an adjustment plate (8) being disposed at one end of the first adjustment ring (7) away from the polishing ring (4); An electric push rod (9), the electric push rod (9) being fixedly arranged between the adjustment plate (8) and the polishing ring (4); an adjustment through slot, the adjustment through slot corresponding to the first adjustment slot being formed on the first adjustment ring (7); A second adjustment ring (10), wherein two second adjustment rings (10) are rotatably arranged in each of the adjustment slots; An adjusting rod (11), the adjusting rod (11) being slidably disposed in the second adjusting ring (10), and two ends of the adjusting rod (11) being respectively hinged to the bottom of the first adjusting groove and the polishing block (6).
4. A heat setting sintering machine according to claim 3, characterized in that: The dust collection mechanism comprises: A filter box (12), the filter box (12) being fixedly arranged on the machine body (2); A filter cartridge (13), the filter cartridge (13) being fixedly disposed in the filter box (12); a fan (14), the fan (14) being fixedly mounted on the machine body (2), the input end of the fan (14) being in communication with the first cavity, and the output end of the fan (14) extending into the filter cartridge (13); an air blowing pipe (15), the air blowing pipe (15) being arranged in communication between the first cavity and the filter box (12); A blowing port, wherein the blowing port is arranged in a plurality, and the plurality of blowing ports are opened on the driving ring (5).
5. A heat setting sintering machine according to claim 4, characterized in that: The rotating mechanism comprises: a first annular rack (16), the first annular rack (16) being fixedly arranged on the driving ring (5); a first gear (17), the first gear (17) being rotatably disposed on the side wall of the first cavity, the first gear (17) being meshed with the first annular rack (16); A first motor, the first motor is fixedly arranged on the machine body (2), and an output end of the first motor is fixedly connected to the first gear (17).
6. A heat setting sintering machine according to claim 5, characterized in that: The flushing mechanism comprises: a flushing housing (18), the flushing housing (18) being arranged in a ring shape, and the flushing housing (18) being fixedly arranged in the second cavity; a flushing ring (19), the flushing ring (19) being rotatably arranged and being communicated with the flushing housing (18); A flushing nozzle (20), wherein the flushing nozzle (20) is provided in plurality, and the plurality of flushing nozzles (20) are fixedly arranged on the inner wall of the flushing ring (19); Cleaning bristles, the cleaning bristles being arranged on the inner wall of the flushing ring (19); A connecting port, the connecting port being provided on the flushing ring (19), and the two ends of the connecting port being respectively connected to the flushing nozzle (20) and the flushing housing (18); A first water outlet, the first water outlet being disposed on the flushing ring (19); a first water outlet pipe, the first water outlet pipe being arranged on the inner bottom wall of the first cavity, the first water outlet pipe penetrating the machine body (2); A water pump (21), the water pump (21) being fixedly arranged on the machine body (2), the input end of the water pump (21) being connected to an external water source, and the output end of the water pump (21) being connected to the flushing housing (18).
Citation Information
Patent Citations
Novel sintering machine
CN106057352A