Automatic sheet inserting equipment for transformer production

By designing automated insertion equipment and using motor drive and telescopic rods and other technologies, the cumbersome problem of manually installing insertion in the existing technology is solved, and an efficient and accurate automatic insertion process is achieved.

CN222939760UActive Publication Date: 2025-06-03WEIXIAN DIBAI ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421480977.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-06-03
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing transformer needs to manually install the inserts manually during the production process, resulting in cumbersome, low efficiency and large tasks.

Method used

An automated insertion device is designed to realize automatic material pick-up and installation of insertion through the motor drive, the coupling of telescopic rod and clamping plate.

Benefits of technology

It improves the automation level of inserts, improves work efficiency, reduces the amount of manual installation tasks, and ensures the accuracy of inserts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic sheet inserting equipment for transformer production, which belongs to the technical field of transformer production, and comprises a countertop, a first motor is arranged at the top of the countertop, the output end of the first motor is in transmission connection with the bottom end of a rotating rod, and the outer wall of the rotating rod is fixedly connected with the inner wall of a rotating frame. The inner wall of the rotating frame is fixedly connected with the outer wall of a first connecting rod, and the outer wall of the first connecting rod is fixedly connected with the inner wall of a first connecting piece. According to the automatic piece inserting equipment for transformer production, by arranging a first motor, a rotating rod, a rotating frame, a first connecting rod, a first connecting piece, a first electric telescopic rod, a second electric telescopic rod and a first clamping plate, in the using process of the piece inserting equipment, inserting pieces can be automatically taken, the inserting pieces are automatically inserted into a transformer module, and the use efficiency is improved. The automation degree is high, the working efficiency of the wafer inserting equipment is guaranteed, and the task load of manual wafer inserting is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transformer production, and particularly relates to an automatic inserting device for transformer production. Background Art

[0002] A transformer refers to a device that uses the principle of electromagnetic induction to change the AC voltage. Transformers can be divided into power transformers and special transformers according to their uses. Power transformers are mainly used in power transmission and distribution lines to change the magnitude of the AC voltage to meet the needs of different users. Special transformers are used in special fields such as smelting, electric processing, electric drive, communication, and automatic control.

[0003] A Chinese patent discloses an inserting device for transformer production, with the publication number CN220774120U. It is proposed in the text that "including a fixed base, a top of the fixed base is provided with an auxiliary mechanism for driving and fixing a plurality of transformer modules. The auxiliary mechanism includes a conveyor belt. Above the auxiliary mechanism, there is a processing mechanism for sequentially inserting into a plurality of transformer modules. The processing mechanism includes two fixed frames fixedly connected to the top of the fixed base. Between the two fixed frames, there are two fixed plates fixedly connected. On the two fixed plates, there is a sliding block slidably connected. A bottom of the sliding block is fixedly connected with two electric telescopic rods a". In the production process of existing transformers, it is necessary to first place the transformer modules, and then squeeze and install the inserts into the modules to complete the installation of the inserts. However, when installing the inserts, manual installation is required, which is relatively cumbersome. This not only reduces the inserting efficiency of the device but also increases the workload of the staff. Summary of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides an automatic inserting device for transformer production, which solves the problems that in the production process of existing transformers, it is necessary to first place the transformer modules, and then squeeze and install the inserts into the modules to complete the installation of the inserts. However, when installing the inserts, manual installation is required, which is relatively cumbersome. This not only reduces the inserting efficiency of the device but also increases the workload of the staff.

[0005] The technical solution of the present utility model is as follows: An automatic inserting device for transformer production, including a table top plate. A first motor is provided on the top of the table top plate. The output end of the first motor is drivingly connected to the bottom end of a rotating rod. The outer wall of the rotating rod is fixedly connected to the inner wall of a rotating frame. The inner wall of the rotating frame is fixedly connected to the outer wall of a first connecting rod. The outer wall of the first connecting rod is fixedly connected to the inner wall of a first connecting member. The inner wall of the first connecting member is connected to the outer wall of a first electric telescopic rod. The output end of the first electric telescopic rod is connected to the top of a connecting frame. The inner walls of the connecting frame are respectively fixedly connected to the outer walls of two second electric telescopic rods. The output ends of the two second electric telescopic rods are respectively connected to the opposite sides of two first clamping plates that are far away from each other. A transformer module is provided on the top of the table top plate, and a positioning component is provided on the top of the table top plate.

[0006] As a further scheme of the present utility model: The inner wall of the rotating frame is fixedly connected to the outer wall of a second connecting rod. The outer wall of the second connecting rod is fixedly connected to the inner wall of a second connecting member. The inner wall of the second connecting member is connected to the outer wall of a third electric telescopic rod.

[0007] As a further scheme of the present utility model: The output end of the third electric telescopic rod is connected to the top of a connecting disk. The bottom of the connecting disk is connected to the top of a pressing plate.

[0008] As a further scheme of the present utility model: The top of the table top plate is connected to the bottom of a fixing frame. The top of the fixing frame is fixedly connected to the bottom of the first motor. The inside of the fixing frame is in a hollow state.

[0009] As a further scheme of the present utility model: The top of the table top plate is connected to the bottom of a placing table. Two limiting plates are fixedly connected to the top of the placing table. The opposite sides of the two limiting plates are lapped with both sides of the same socket strip.

[0010] As a further scheme of the present utility model: The positioning component includes sliding grooves. The number of the sliding grooves is two. Both of the two sliding grooves are opened on the top of the table top plate. Sliding blocks are slidably connected in both of the two sliding grooves. The sliding grooves and the sliding blocks are both polished. The tops of the two sliding blocks are respectively connected to the bottoms of two second clamping plates.

[0011] As a further scheme of the present utility model: Thread grooves are opened in both of the two second clamping plates. Both of the two second clamping plates are threadedly connected to the same bidirectional lead screw through the thread grooves. The outer wall of the bidirectional lead screw is clamped with the inner wall of the table top plate. One end of the bidirectional lead screw is drivingly connected to the output end of a second motor. One side of the second motor is connected to the corresponding side of the table top plate.

[0012] As a further solution of the present utility model: One side of the inner wall of the sliding groove is fixedly connected to the side corresponding to the bearing seat. A bearing is arranged in the bearing seat, and the bearing seat is clamped with a bidirectional lead screw through the bearing.

[0013] As a further solution of the present utility model: Buffer pads are fixedly connected to the opposite sides of the two second clamping plates, and the buffer pads are made of rubber materials.

[0014] As a further solution of the present utility model: The bottom of the table top plate is respectively connected to the tops of the four support feet. The four support feet are distributed at the four corners of the bottom of the table top plate, and anti-slip pads are arranged at the bottoms of the support feet.

[0015] The working principle and beneficial effects of the present utility model are as follows:

[0016] 1. For this automatic inserting sheet equipment for transformer production, by setting the first motor, rotating rod, rotating frame, first connecting rod, first connecting piece, first electric telescopic rod, second electric telescopic rod and first clamping plate, when in use, start the first motor. The first motor rotates to drive the rotating rod to rotate, and the rotating rod rotates to drive the rotating frame, first connecting rod, first connecting piece, first electric telescopic rod, second electric telescopic rod and first clamping plate to rotate, so that the connecting frame can be rotated directly above the transformer module. Then, drive the connecting frame, second electric telescopic rod and first clamping plate to move down by the first motor telescopic rod, and the inserting row can be inserted into the transformer module. During the use of this inserting sheet equipment, it can automatically pick up the inserting sheets and automatically insert the inserting sheets into the transformer module, with a high degree of automation, ensuring the working efficiency of this inserting sheet equipment and reducing the task volume of manual inserting sheets.

[0017] 2. For this automatic inserting sheet equipment for transformer production, by setting the positioning component, when in use, first place the transformer module on the table top plate, and then start the second motor. The second motor rotates to drive the bidirectional lead screw to rotate. Since the bidirectional lead screw is respectively threadedly connected to the two sliders and is guided by the sliding groove, when the bidirectional lead screw rotates, the two sliders can be driven to move towards each other, thereby driving the two second clamping plates to move relatively. The transformer module can be positioned and clamped through the second clamping plates and the buffer pads, so that when this inserting sheet equipment is in use, the transformer module can be positioned and clamped first, avoiding the situation that the inserting row cannot be smoothly inserted into the interior of the transformer module due to the offset of the transformer module during the inserting process, and ensuring the inserting accuracy of this inserting sheet equipment. Description of the Drawings

[0018] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;

[0020] Figure 2 This is a three-dimensional structural schematic diagram of the rotary rack of the present utility model;

[0021] Figure 3 This is a three-dimensional structural schematic diagram of the pressing plate of the present utility model;

[0022] Figure 4 This is a three-dimensional structural schematic diagram of the positioning component of the present utility model;

[0023] In the figure: 1 table top panel, 2 first motor, 3 rotating rod, 4 rotary rack, 5 first connecting rod, 6 first connecting piece, 7 first electric telescopic rod, 8 connecting frame, 9 second electric telescopic rod, 10 first clamping plate, 11 transformer module, 12 positioning component, 1201 chute, 1202 slider, 1203 second clamping plate, 1204 bidirectional lead screw, 1205 second motor, 1206 bearing, 1207 bearing seat, 1208 buffer pad, 13 second connecting rod, 14 second connecting piece, 15 third electric telescopic rod, 16 connecting disk, 17 pressing plate, 18 fixing frame, 19 placing table, 20 limiting plate, 21 support feet, 22 socket strip. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.

[0025] Such as Figures 1-4As shown in the figure, the present utility model provides a technical solution: an automatic inserting device for transformer production, including a table top 1. At the top of the table top 1, there is a first motor 2. The output end of the first motor 2 is drivingly connected to the bottom end of a rotating rod 3. The outer wall of the rotating rod 3 is fixedly connected to the inner wall of a rotating frame 4. The inner wall of the rotating frame 4 is fixedly connected to the outer wall of a first connecting rod 5. The outer wall of the first connecting rod 5 is fixedly connected to the inner wall of a first connecting piece 6. The inner wall of the first connecting piece 6 is connected to the outer wall of a first electric telescopic rod 7. The output end of the first electric telescopic rod 7 is connected to the top of a connecting frame 8. The inner walls of the connecting frame 8 are respectively fixedly connected to the outer walls of two second electric telescopic rods 9. The output ends of the two second electric telescopic rods 9 are respectively connected to the sides of two first clamping plates 10 that are away from each other. At the top of the table top 1, there is a transformer module 11. At the top of the table top 1, there is a positioning component 12. The inner wall of the rotating frame 4 is fixedly connected to the outer wall of a second connecting rod 13. The outer wall of the second connecting rod 13 is fixedly connected to the inner wall of a second connecting piece 14. The inner wall of the second connecting piece 14 is connected to the outer wall of a third electric telescopic rod 15. The output end of the third electric telescopic rod 15 is connected to the top of a connecting disc 16. The bottom of the connecting disc 16 is connected to the top of a pressing plate 17. Start the first motor 2, drive the rotating frame 4 to rotate through the first motor 2, so as to move the third electric telescopic rod 15 and the pressing plate 17 directly above the transformer module 11. Then start the third electric telescopic rod 15 to drive the pressing plate 17 to move downward, and the socket strip 22 can be further inserted into the transformer module 11 through the pressing plate 17. By setting the third electric telescopic rod 15 and the pressing plate 17, the socket strip 22 can be further inserted into the transformer module 11, ensuring that the inserting device can insert the socket strip 22 into the designated position of the transformer module 11. The top of the table top 1 is connected to the bottom of a fixing frame 18. The top of the fixing frame 18 is fixedly connected to the bottom of the first motor 2. The inside of the fixing frame 18 is in a hollow state. The top of the table top 1 is connected to the bottom of a placing table 19. Two limiting plates 20 are fixedly connected to the top of the placing table 19. The opposite sides of the two limiting plates 20 are lapped with both sides of the same socket strip 22. The positioning component 12 includes two sliding grooves 1201. The two sliding grooves 1201 are both opened at the top of the table top 1. Two sliders 1202 are slidably connected in the two sliding grooves 1201. The sliding grooves 1201 and the sliders 1202 are both polished. The tops of the two sliders 1202 are respectively connected to the bottoms of two second clamping plates 1203. Thread grooves are opened in the two second clamping plates 1203. The two second clamping plates 1203 are both threadedly connected to the same bidirectional lead screw 1204 through the thread grooves. The outer wall of the bidirectional lead screw 1204 is clamped with the inner wall of the table top 1. One end of the bidirectional lead screw 1204 is drivingly connected to the output end of a second motor 1205. One side of the second motor 1205 is connected to the corresponding side of the table top 1. By setting the positioning component 12, when in use,First, place the transformer module 11 on the table top panel 1, and then start the second motor 1205. The rotation of the second motor 1205 drives the rotation of the bidirectional lead screw 1204. Since the bidirectional lead screw 1204 is threadedly connected to the two sliders 1202 respectively and is guided by the sliding groove 1201, when the bidirectional lead screw 1204 rotates, it can drive the two sliders 1202 to move towards each other, thereby driving the relative movement of the two second clamping plates 1203. The transformer module 11 can be positioned and clamped through the second clamping plates 1203 and the buffer pads 1208. When using this inserting piece device, the transformer module 11 can be positioned and clamped first, avoiding the situation that the transformer module 11 is offset during the inserting process, resulting in the plug 22 being unable to be smoothly inserted into the transformer module 11, ensuring the inserting accuracy of this inserting piece device. One side of the inner wall of the sliding groove 1201 is fixedly connected to the corresponding side of the bearing seat 1207. A bearing 1206 is arranged in the bearing seat 1207, and the bearing seat 1207 is engaged with the bidirectional lead screw 1204 through the bearing 1206. By setting the bearing 1206 and the bearing seat 1207, it can play a role of limiting and supporting during the rotation of the bidirectional lead screw 1204, avoiding the shaking of the bidirectional lead screw 1204 during rotation, which affects its transmission effect. At the same time, it can reduce the friction generated when the bidirectional lead screw 1204 rotates, ensure its rotational accuracy, and further ensure its rotational stability. Buffer pads 1208 are fixedly connected to the opposite sides of the two second clamping plates 1203. The buffer pads 1208 are made of rubber material. The bottom of the table top panel 1 is respectively connected to the tops of the four support feet 21. The four support feet 21 are distributed at the four corners of the bottom of the table top panel 1. Anti-slip pads are arranged at the bottoms of the support feet 21. By setting the support feet 21, the inserting piece device can be supported, ensuring the stability of the inserting piece device.

[0026] The working principle of the present utility model is as follows:

[0027] In use, first place the transformer module 11 on the table top plate 1, and then start the second motor 1205. The rotation of the second motor 1205 drives the rotation of the bidirectional lead screw 1204. Since the bidirectional lead screw 1204 is threadedly connected to the two sliders 1202 respectively and is guided by the sliding grooves 1201, when the bidirectional lead screw 1204 rotates, it can drive the two sliders 1202 to move towards each other, thereby driving the two second clamping plates 1203 to move relatively. The transformer module 11 can be positioned and clamped by the second clamping plates 1203 and the buffer pads 1208. Then start the first electric telescopic rod 7, and lower the connecting frame 8, the second electric telescopic rod 9 and the first clamping plate 10 through the first motor 2 telescopic rod. Then start the second electric telescopic rod 9, and the relative movement of the two second electric telescopic rods 9 drives the relative movement of the two first clamping plates 10, and the socket strip 22 can be clamped. Then raise the connecting frame 8, the second electric telescopic rod 9 and the first clamping plate 10 through the first electric telescopic rod 7. Then start the first motor 2, and the rotation of the first motor 2 drives the rotation of the rotating rod 3. The rotation of the rotating rod 3 drives the rotation of the rotating frame 4, the first connecting rod 5, the first connecting piece 6, the first electric telescopic rod 7, the second electric telescopic rod 9 and the first clamping plate 10, and the connecting frame 8 can be rotated to directly above the transformer module 11. Then drive the connecting frame 8, the second electric telescopic rod 9 and the first clamping plate 10 to move down through the first motor 2 telescopic rod, and the socket strip 22 can be inserted into the transformer module 11. Then start the first motor 2, and drive the rotating frame 4 to rotate through the first motor 2, so as to move the third electric telescopic rod 15 and the pressing plate 17 to directly above the transformer module 11. Then start the third electric telescopic rod 15, and drive the pressing plate 17 to move downward, and the socket strip 22 can be further inserted into the transformer module 11 through the pressing plate 17.

[0028] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automated inserting device for transformer production, comprising a table panel (1), characterized in that: A first motor (2) is arranged at the top of the table panel (1); the output end of the first motor (2) is transmission-connected to the bottom end of the rotating rod (3); the outer wall of the rotating rod (3) is fixedly connected to the inner wall of the rotating frame (4); the inner wall of the rotating frame (4) is fixedly connected to the outer wall of the first connecting rod (5); the outer wall of the first connecting rod (5) is fixedly connected to the inner wall of the first connecting member (6); the inner wall of the first connecting member (6) is connected to the outer wall of the first electric telescopic rod (7); the output end of the first electric telescopic rod (7) is connected to the top of the connecting frame (8); the inner wall of the connecting frame (8) is respectively fixedly connected to the outer walls of two second electric telescopic rods (9); the output ends of the two second electric telescopic rods (9) are respectively connected to the sides away from the two first clamping plates (10); a transformer module (11) is arranged at the top of the table panel (1); and a positioning assembly (12) is arranged at the top of the table panel (1).

2. The automatic inserting equipment for transformer production according to claim 1 is characterized in that: The inner wall of the rotating frame (4) is fixedly connected to the outer wall of the second connecting rod (13), the outer wall of the second connecting rod (13) is fixedly connected to the inner wall of the second connecting member (14), and the inner wall of the second connecting member (14) is connected to the outer wall of the third electric telescopic rod (15).

3. The automatic inserting equipment for transformer production according to claim 2 is characterized in that: The output end of the third electric telescopic rod (15) is connected to the top of the connection disk (16), and the bottom of the connection disk (16) is connected to the top of the pressing plate (17).

4. The automatic inserting equipment for transformer production according to claim 1 is characterized in that: The top of the table panel (1) is connected to the bottom of the fixing frame (18), the top of the fixing frame (18) is fixedly connected to the bottom of the first motor (2), and the interior of the fixing frame (18) is arranged to be in a hollow state.

5. The automatic inserting equipment for transformer production according to claim 1 is characterized in that: The top of the table panel (1) is connected to the bottom of the placement table (19), and the top of the placement table (19) is fixedly connected to two limit plates (20), and opposite sides of the two limit plates (20) overlap with two sides of the same socket strip (22).

6. The automatic inserting equipment for transformer production according to claim 1 is characterized in that: The positioning assembly (12) comprises a slide groove (1201), wherein the number of the slide grooves (1201) is two, and the two slide grooves (1201) are both opened at the top of the table panel (1), and the two slide grooves (1201) are both slidably connected with a slider (1202), and the slide groove (1201) and the slider (1202) are both polished, and the tops of the two sliders (1202) are respectively connected to the bottoms of the two second clamping plates (1203).

7. The automatic inserting equipment for transformer production according to claim 6 is characterized in that: A thread groove is formed in each of the two second clamping plates (1203), and the two second clamping plates (1203) are threadedly connected to the same bidirectional screw rod (1204) via the thread groove. The outer wall of the bidirectional screw rod (1204) and the inner wall of the table panel (1) are mutually engaged, and one end of the bidirectional screw rod (1204) is transmission-connected to the output end of the second motor (1205), and one side of the second motor (1205) is connected to a side corresponding to the table panel (1).

8. The automatic inserting equipment for transformer production according to claim 7 is characterized in that: One side of the inner wall of the slide groove (1201) is fixedly connected to a side corresponding to the bearing seat (1207); a bearing (1206) is provided in the bearing seat (1207); and the bearing seat (1207) is mutually clamped with the bidirectional screw rod (1204) via the bearing (1206).

9. The automatic inserting equipment for transformer production according to claim 7, characterized in that: The two second clamping plates (1203) are both fixedly connected to opposite sides with a buffer pad (1208), and the buffer pad (1208) is made of a rubber material.

10. The automatic inserting equipment for transformer production according to claim 1, characterized in that: The bottom of the table top (1) is respectively connected to the tops of four supporting feet (21); the four supporting feet (21) are distributed at the four corners of the bottom of the table top (1); and anti-slip pads are provided at the bottoms of the supporting feet (21).

Citation Information

Patent Citations

  • Sheet inserting equipment for transformer production

    CN220774120U