Oil extracting and shaping device for plate-shaped hotpot condiment production

Abstract

The utility model is suitable for the technical field of hotpot condiment production, and provides an oil extracting and shaping device for plate-shaped hotpot condiment production, which comprises an oil extracting box and a shaping box, the plurality of mounting grooves are all formed in the inner wall of the oil extraction tank, and heating plates used for heating backing materials are all arranged in the plurality of mounting grooves; the filter plate is arranged in the oil extraction tank and is used for filtering grease; the model box is rotationally mounted in the shaping box, and a plurality of model grooves are formed in the model box; the transportation mechanism is arranged on the oil lifting box and is used for transporting the solid backing material into the shaping box; and the extrusion mechanism is arranged on the shaping box and used for compacting the backing material. According to the oil extracting and shaping device for producing the plate-shaped hotpot condiment, the uniformity and consistency of solid spices in the oil extracting and shaping process are ensured, the oil extracting and shaping process can be automatically completed, manual operation is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of hot pot base production, in particular to an oil extraction and shaping device for the production of plate-shaped hot pot base. Background Art

[0002] Hot pot base is a seasoning used to make hot pot soup. Hot pot base is usually a mixture of various spices, seasonings and ingredients, and has a unique taste and flavor. Depending on the taste and region, hot pot base can be divided into spicy base, clear soup base, dry pot base and other types.

[0003] In the production process of hot pot soup base, oil extraction and shaping are two important links. The oil extraction efficiency directly affects the taste and mouthfeel of the hot pot soup base, while the shaping effect is related to the appearance and quality of the product. At present, when shaping the hot pot soup base after oil extraction, most of the solid spices are flattened by manual operation, which results in this step mainly relying on manual work, which is cumbersome, time-consuming and labor-intensive, and difficult to improve production efficiency. Utility Model Content

[0004] The utility model provides an oil extraction and shaping device for plate-shaped hot pot base production, aiming to solve the problem of flattening solid spices by manual operation when shaping the hot pot base after oil extraction as mentioned in the background art.

[0005] To solve the above problems, the utility model is implemented as follows: an oil lifting and shaping device for the production of plate-shaped hot pot base, comprising: an oil lifting box and a shaping box; a plurality of mounting grooves, a plurality of the mounting grooves are arranged on the inner wall of the oil lifting box, a plurality of the mounting grooves are provided with a heating plate for heating the base material; a filter plate, the filter plate is arranged in the oil lifting box for filtering grease; a model box, the model box is rotatably installed in the shaping box, the model box is provided with a plurality of model grooves; a transport mechanism, the transport mechanism is arranged on the oil lifting box for transporting solid base material to the shaping box; an extrusion mechanism, the extrusion mechanism is arranged on the shaping box for compacting the base material.

[0006] Preferably, the transport mechanism includes a pumping pump, a feed pipe, a discharge pipe and a plurality of metering valves. The pumping pump is fixedly installed on one side of the oil lifting tank. The feed pipe is fixedly connected to the oil lifting tank and the pumping pump, respectively. The discharge pipe is fixedly connected to the discharge end of the pumping pump. The discharge pipe is provided with a plurality of discharge pipes, and the plurality of metering valves are respectively provided on the plurality of discharge pipes.

[0007] Preferably, the extrusion mechanism includes a mounting plate, a plurality of first electric telescopic rods and a plurality of extrusion plates, the mounting plate is slidably mounted in the shaping box, the plurality of first electric telescopic rods are fixedly mounted on the mounting plate, the plurality of extrusion plates are respectively arranged on the output rods of the plurality of first electric telescopic rods, and the plurality of extrusion plates respectively correspond to the plurality of model grooves.

[0008] Preferably, a second electric telescopic rod is fixedly mounted on an inner wall of one side of the shaping box, and an output rod of the second electric telescopic rod is connected to the mounting plate.

[0009] Preferably, a stirring motor is fixedly mounted on the top of the oil lifting box, a stirring rod is rotatably mounted on the oil lifting box, one end of the stirring rod is fixedly connected to the output shaft of the stirring motor, and a plurality of stirring blades are provided on the stirring rod.

[0010] Preferably, rotating rods are rotatably installed on the inner walls of both sides of the shaping box, one end of the two rotating rods is respectively connected to the two sides of the model box, and a rotating motor is fixedly installed on one side of the shaping box, and the output shaft of the rotating motor is connected to one end of any rotating rod.

[0011] Preferably, a drawer plate is slidably mounted on the oil lifting box, a drawer handle is provided at one end of the drawer plate, and the top of the drawer plate fits with the bottom of the filter plate.

[0012] Compared with the related art, the oil extraction and shaping device for plate-shaped hot pot base production provided by the utility model has the following beneficial effects:

[0013] Compared with the prior art, the oil extraction and shaping device for the production of plate-shaped hot pot base provided by the present invention realizes the automated oil extraction and shaping in the production process of hot pot base as a whole, significantly improving the production efficiency and product quality. Through precise stirring, extruding and rotating operations, the uniformity and consistency of solid spices in the oil extraction and shaping process are ensured. The oil extraction and shaping process can be completed automatically, reducing manual operation and improving production efficiency. The base material can be automatically demolded after solidification, eliminating the traditional manual demolding process, greatly reducing manual operation time and improving production efficiency. Automated operation reduces the labor intensity of operators and reduces production delays and errors caused by human factors. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main cross-sectional structure of an oil extraction and shaping device for producing plate-shaped hot pot base provided by the utility model;

[0015] Figure 2 It is a side view cross-sectional structural diagram of the shaping box in the utility model;

[0016] Figure 3 for Figure 1 An enlarged structural diagram of part A shown in FIG.

[0017] Figure 4 for Figure 1 Schematic diagram of the enlarged structure of part B shown in FIG.

[0018] Figure numerals: 1. oil lifting box; 2. shaping box; 3. mounting groove; 4. heating plate; 5. filter plate; 6. model box; 7. model groove; 8. extraction pump; 9. feed pipe; 10. discharge pipe; 11. metering valve; 12. mounting plate; 13. first electric telescopic rod; 14. extrusion plate; 15. second electric telescopic rod; 16. stirring motor; 17. stirring rod; 18. rotating rod; 19. rotating motor; 20. extraction plate. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0021] The utility model embodiment provides an oil extraction and shaping device for producing plate-shaped hot pot base, such as Figure 1-4As shown, the oil lifting and shaping device for the production of plate-like hot pot base comprises: an oil lifting box 1 and a shaping box 2; a plurality of mounting grooves 3, wherein the plurality of mounting grooves 3 are arranged on the inner wall of the oil lifting box 1, and the plurality of mounting grooves 3 are provided with a heating plate 4 for heating the base; a filter plate 5, wherein the filter plate 5 is arranged in the oil lifting box 1 for filtering grease; a mold box 6, wherein the mold box 6 is rotatably installed in the shaping box 2, and the mold box 6 is provided with a plurality of mold grooves 7; a transport mechanism, wherein the transport mechanism is arranged on the oil lifting box 1 for transporting the solid base material to the shaping box 2; and an extrusion mechanism, wherein the extrusion mechanism is arranged on the shaping box 2 for compacting the base material.

[0022] In this embodiment, the oil lifting box 1 serves as the oil lifting part of the entire device, and is provided with a plurality of mounting grooves 3 inside. A heating plate 4 is provided in each mounting groove 3. The heating plate 4 is used to heat the hot pot base material to promote the separation and extraction of the oil. Through heating and separation, the oil in the hot pot base material can be effectively extracted to provide pure solid spices for the subsequent shaping process. The filter plate 5 is installed in the oil lifting box 1 to filter the oil. When the heating plate 4 heats the base material, the oil will be separated and flow into the lower part of the oil lifting box 1 through the filter plate 5, while the solid spices will remain on the filter plate 5, ensuring the thorough separation of the oil and solid spices and providing a good raw material basis for the subsequent shaping process. The shaping box 2 is the shaping part of the solid spices. The model box 6 is provided with a plurality of model slots 7 for accommodating and shaping the solid spices. The transportation mechanism is located on the oil lifting box 1, and is responsible for transporting the solid spices after oil extraction from the oil lifting box 1 to the model box 6 of the shaping box 2, ensuring that the solid spices can enter the model slot 7 accurately and quickly, and preparing for subsequent shaping operations. The extrusion mechanism is installed on the shaping box 2, and is used to compact the solid spices in the model slot 7. The extrusion mechanism forms a tight and regular plate-like structure in the model slot 7 by applying a certain pressure, which not only improves the appearance quality of the product, but also enhances its taste and stability.

[0023] In a further preferred embodiment of the utility model, the transport mechanism includes a pumping pump 8, a feed pipe 9, a discharge pipe 10 and a plurality of metering valves 11, the pumping pump 8 is fixedly installed on one side of the oil lifting box 1, the feed pipe 9 is fixedly connected to the oil lifting box 1 and the pumping pump 8, the discharge pipe 10 is fixedly connected to the discharge end of the pumping pump 8, a plurality of discharge pipes are provided on the discharge pipe 10, and a plurality of metering valves 11 are respectively provided on the plurality of discharge pipes.

[0024] In this embodiment, the extraction pump 8 is fixedly installed on one side of the oil lifting box 1, and serves as a power source to extract the solid spices from the oil lifting box 1 after oil extraction. Through the operation of the extraction pump 8, it can be ensured that the solid spices are effectively transferred from the oil lifting box 1 to the subsequent shaping process. The feed pipe 9 is fixedly connected to the oil lifting box 1 and the extraction pump 8, respectively, and serves as a transmission channel for the solid spices from the oil lifting box 1 to the extraction pump 8. The discharge pipe 10 is fixedly connected to the discharge end of the extraction pump 8, and is the main transmission channel for the solid spices from the extraction pump 8 to the model box 6. The discharge pipe is provided with multiple Each of the plurality of model slots 7 in the shaping box 2 corresponds to a plurality of model slots 7, and can realize the simultaneous delivery of solid flavors to a plurality of model slots 7, thereby improving the shaping efficiency. The quantitative valves 11 are respectively arranged on a plurality of discharge pipes, and are used to control the flow rate and the total amount of the solid flavors in each discharge pipe. The precise control of the quantitative valve 11 can ensure that the amount of the solid flavors in each model slot 7 is consistent, thereby ensuring the uniformity of the specifications and quality of the products after shaping. Through the coordinated use of the extraction pump 8 and the quantitative valve 11, the automatic extraction, transmission and distribution of the solid flavors can be realized, which greatly reduces the difficulty and cost of manual operation.

[0025] In a further preferred embodiment of the utility model, the extrusion mechanism includes a mounting plate 12, a plurality of first electric telescopic rods 13 and a plurality of extrusion plates 14, the mounting plate 12 is slidably mounted in the shaping box 2, the plurality of first electric telescopic rods 13 are fixedly mounted on the mounting plate 12, the plurality of extrusion plates 14 are respectively arranged on the output rods of the plurality of first electric telescopic rods 13, and the plurality of extrusion plates 14 respectively correspond to the plurality of model grooves 7.

[0026] In this embodiment, the mounting plate 12 is slidably mounted in the shaping box 2 as a support and mobile platform for the entire extrusion mechanism. Multiple first electric telescopic rods 13 are fixedly mounted on the mounting plate 12. The first electric telescopic rod 13 serves as a power source and is responsible for driving the extrusion plate 14 to move up and down, thereby achieving the extrusion of the solid flavors in the model slot 7. By controlling the telescopic length and speed of the first electric telescopic rod 13, the extrusion force and time can be accurately controlled to ensure the quality of the product after shaping. Multiple extrusion plates 14 are respectively arranged on the output rods of multiple first electric telescopic rods 13. Multiple extrusion plates 14 correspond to multiple model slots 7 respectively, and can extrude solid flavors in multiple model slots 7 at the same time, thereby improving the shaping efficiency. Driven by the first electric telescopic rod 13, the extrusion mechanism can automatically complete the extrusion operation of the solid flavors, thereby reducing the difficulty and cost of manual operation.

[0027] In a further preferred embodiment of the utility model, a second electric telescopic rod 15 is fixedly mounted on an inner wall of one side of the shaping box 2 , and an output rod of the second electric telescopic rod 15 is connected to the mounting plate 12 .

[0028] In this embodiment, the second electric telescopic rod 15 is fixedly mounted on an inner wall of one side of the shaping box 2, and its output rod is connected to the mounting plate 12. The main function of the second electric telescopic rod 15 is to drive the mounting plate 12 to move horizontally in the shaping box 2. By controlling the extension and retraction of the second electric telescopic rod 15, the mounting plate 12 and the extrusion mechanism thereon can be driven to move to an appropriate position so as to extrude and shape the solid flavor in the model groove 7.

[0029] In a further preferred embodiment of the utility model, a stirring motor 16 is fixedly installed on the top of the oil lifting box 1, and a stirring rod 17 is rotatably installed on the oil lifting box 1, one end of the stirring rod 17 is fixedly connected to the output shaft of the stirring motor 16, and the stirring rod 17 is provided with a plurality of stirring blades.

[0030] In this embodiment, the stirring motor 16 is fixedly installed on the top of the oil lifting tank 1 as a power source of the stirring mechanism. The stirring rod 17 is rotatably installed on the oil lifting tank 1, and one end of the stirring rod 17 is fixedly connected to the output shaft of the stirring motor 16. The rotation of the stirring rod 17 is controlled by the stirring motor 16 to ensure that the solid spices can be fully stirred during the oil extraction process. The stirring blades are arranged on the stirring rod 17 to contact and stir the solid spices when the stirring rod 17 rotates. Through the stirring action of the stirring mechanism, the solid spices are fully stirred and mixed in the oil lifting tank 1, which is conducive to the uniform distribution and rapid separation of oil and fat, thereby improving the oil extraction efficiency.

[0031] In a further preferred embodiment of the utility model, rotating rods 18 are rotatably installed on the inner walls of both sides of the shaping box 2, one end of the two rotating rods 18 are respectively connected to the two sides of the model box 6, and a rotating motor 19 is fixedly installed on one side of the shaping box 2, and the output shaft of the rotating motor 19 is connected to one end of any one of the rotating rods 18.

[0032] In this embodiment, rotating rods 18 are rotatably installed on the inner walls on both sides of the shaping box 2, and one end of the two rotating rods 18 is respectively connected to the two sides of the model box 6, so that the model box 6 can stably rotate in the shaping box 2. A rotating motor 19 is fixedly installed on one side of the shaping box 2, and the output shaft of the motor is connected to one end of one of the rotating rods 18. When the rotating motor 19 is working, it will drive the rotating rod 18 connected to it to rotate, thereby driving the model box 6 to rotate in the shaping box 2. After the base material is solidified and formed in the model groove 7, the model box 6 can automatically rotate in the shaping box 2 through the drive of the rotating motor 19, so that the base material is removed from the model groove 7 without manual operation, thereby improving the automation and efficiency of shaping.

[0033] In a further preferred embodiment of the utility model, a drawer plate 20 is slidably mounted on the oil lifting box 1 , a drawer plate 20 has a pull handle at one end, and the top of the drawer plate 20 fits with the bottom of the filter plate 5 .

[0034] In this embodiment, the drawer plate 20 is slidably mounted on the oil lifting box 1, so that the drawer plate 20 can be conveniently pulled out of or pushed into the oil lifting box 1. A pull handle is provided at one end of the drawer plate 20, and this handle allows the operator to easily pull out or push in the drawer plate 20 without using additional tools or complicated operations. The top of the drawer plate 20 fits with the bottom of the filter plate 5. During the oil lifting process, the drawer plate 20 can cover the bottom of the filter plate 5 when heated, and the drawer plate 20 can be pulled out during filtering, and the solid spices can be filtered through the filter plate 5 to separate the oil.

[0035] To sum up, compared with the relevant technology, the present device realizes the automated oil extraction and shaping in the production process of hot pot base as a whole, significantly improving the production efficiency and product quality. Through precise stirring, extruding and rotating operations, the uniformity and consistency of solid spices in the oil extraction and shaping process are ensured. The oil extraction and shaping process can be completed automatically, reducing manual operation and improving production efficiency. The base material can be automatically demolded after solidification, eliminating the traditional manual demolding process, greatly reducing manual operation time and improving production efficiency. Automated operation reduces the labor intensity of operators and reduces production delays and errors caused by human factors.

[0036] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0037] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. An oil extraction and shaping device for producing plate-shaped hot pot base, characterized in that: include: lifting tanks and shaping tanks; A plurality of mounting grooves, each of which is provided on the inner wall of the oil lifting box, and each of which is provided with a heating plate for heating the bottom material; A filter plate, the filter plate is arranged in the oil lifting tank and is used for filtering grease; A model box, the model box is rotatably mounted in the shaping box, and the model box is provided with a plurality of model slots; A transport mechanism, the transport mechanism being arranged on the oil lifting tank and used for transporting the solid bottom material into the shaping box; An extrusion mechanism is arranged on the shaping box and is used for compacting the base material.

2. The oil extraction and shaping device for producing plate-shaped hot pot base according to claim 1, characterized in that: The transport mechanism includes a pumping pump, a feed pipe, a discharge pipe and a plurality of metering valves. The pumping pump is fixedly installed on one side of the oil lifting box. The feed pipe is fixedly connected to the oil lifting box and the pumping pump respectively. The discharge pipe is fixedly connected to the discharge end of the pumping pump. The discharge pipe is provided with a plurality of discharge pipes, and the plurality of metering valves are respectively provided on the plurality of discharge pipes.

3. The oil extraction and shaping device for producing plate-shaped hot pot base according to claim 1, characterized in that: The extrusion mechanism includes a mounting plate, a plurality of first electric telescopic rods and a plurality of extrusion plates. The mounting plate is slidably mounted in the shaping box. The plurality of first electric telescopic rods are fixedly mounted on the mounting plate. The plurality of extrusion plates are respectively arranged on the output rods of the plurality of first electric telescopic rods. The plurality of extrusion plates respectively correspond to the plurality of model grooves.

4. The oil extraction and shaping device for producing plate-shaped hot pot base according to claim 3, characterized in that: A second electric telescopic rod is fixedly mounted on an inner wall of one side of the shaping box, and an output rod of the second electric telescopic rod is connected to the mounting plate.

5. The oil extraction and shaping device for producing plate-shaped hot pot base according to claim 1, characterized in that: A stirring motor is fixedly installed on the top of the oil lifting box, and a stirring rod is rotatably installed on the oil lifting box. One end of the stirring rod is fixedly connected to the output shaft of the stirring motor, and a plurality of stirring blades are arranged on the stirring rod.

6. The oil extraction and shaping device for producing plate-shaped hot pot base according to claim 1, characterized in that: Rotating rods are rotatably installed on the inner walls of both sides of the shaping box, one end of the two rotating rods is respectively connected to the two sides of the model box, and a rotating motor is fixedly installed on one side of the shaping box, and the output shaft of the rotating motor is connected to one end of any rotating rod.

7. The oil extraction and shaping device for producing plate-shaped hot pot base according to claim 1, characterized in that: A draw plate is slidably mounted on the oil lifting box, one end of the draw plate is provided with a draw handle, and the top of the draw plate is fitted with the bottom of the filter plate.

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