Concentration device for tomato sauce processing

Abstract

The utility model relates to a concentration device for processing tomato sauce, which is characterized in that when the tomato sauce is required to be concentrated in the actual production and use process, the tomato sauce required to be concentrated can be put into a boiling mechanism in advance, and then the boiling mechanism is operated to boil the tomato sauce, so that excessive water in the tomato sauce is evaporated, and the concentration of the tomato sauce is realized. When tomato sauce needs to be sampled and detected in the boiling process, a lifting assembly can be operated to drive a sampling pipe to extend into the boiling mechanism from a sampling opening, and then a first linear driving part is operated to drive a piston to be lifted upwards through a piston shaft, so that the tomato sauce in the boiling mechanism is pumped into the sampling pipe; after sampling is completed, the lifting assembly is operated, so that the lifting assembly lifts the sampling pipe out of the boiling mechanism, then an operator relieves the adsorption force of the first magnetic attraction part on the piston shaft, takes down the sampling pipe from the lifting assembly, and then detects tomato sauce extracted from the interior of the sampling pipe.

Description

Technical Field

[0001] The utility model relates to the technical field of tomato sauce concentration, in particular to a tomato sauce concentration device for processing. Background Art

[0002] Ketchup is a concentrated tomato sauce product. It is made from ripe red tomatoes and is concentrated, canned and sterilized after being crushed, pulped, peeled and seeded. The finished product is a bright red sauce with the unique flavor of tomato. In addition to lycopene, ketchup also contains B vitamins, dietary fiber, minerals, protein and natural pectin.

[0003] The name and standard of tomato sauce formulated by the former Ministry of Light Industry of my country are: tomato sauce, with solid content of 22% to 24% and 28% to 30%. When preparing tomato sauce, the processing plant is unable to take samples of the tomato sauce in the concentration process, so that the tomato sauce concentration does not meet the standards and needs to be processed later, which greatly reduces the efficiency of tomato sauce concentration. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In order to solve the above problems in the prior art, the utility model provides a tomato sauce concentration device for processing, which can more conveniently and efficiently sample the tomato sauce in the concentration process, so that the tomato sauce can be better controlled within the required solid content range, thereby improving the tomato sauce concentration efficiency.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0008] A tomato sauce concentration device comprises a boiling mechanism and a sampling mechanism, wherein a sampling port is arranged at the upper part of the boiling mechanism, and the sampling mechanism is arranged at the sampling port and connected to the top of the boiling mechanism;

[0009] The sampling mechanism comprises a support seat, a lifting assembly and an extraction assembly. The support seat is arranged on the top of the boiling mechanism, the lifting assembly is connected to the support seat, and the extraction assembly is connected to the lifting assembly.

[0010] The extraction component includes a first linear drive member, a piston, a first magnetic member, a piston shaft, a sampling tube and a mounting plate. The outer surface of the sampling tube is detachably connected to the lifting component via the mounting plate. The interior of the sampling tube is movably connected to the piston. One end of the piston shaft is connected to the piston. The upper portion of the first linear drive member is connected to the support seat. The lower portion of the first linear drive member is provided with the first magnetic member, and the first magnetic member is detachably connected to the other end of the piston shaft.

[0011] Furthermore, the lifting assembly includes a second linear drive component, a lifting plate and a second magnetic component, the lifting plate is slidably connected to the support seat, the second linear drive component is linearly driven and connected to the lifting plate, a through hole is provided in the middle of the lifting plate, a limit platform is provided on the upper part of the through hole, the second magnetic component is provided on the limit platform, the sampling tube is passed through the through hole, the sampling tube is hung on the limit platform through the mounting plate, and the second magnetic component is detachably connected to the mounting plate.

[0012] Furthermore, the boiling mechanism includes a tank body, a heating element and a stirring assembly, a feed port is provided on the upper portion of the tank body, a cover body is detachably connected to the feed port, the stirring assembly is connected to the cover body, the stirring assembly is arranged inside the tank body, the heating element is arranged around the outer surface of the tank body, the sampling port is arranged on the cover body, and the support seat is connected to the cover body.

[0013] Furthermore, the stirring assembly includes a rotating drive member, a stirring shaft and a stirring paddle. The upper portion of the stirring shaft is rotatably connected to the cover body, and the lower portion of the stirring shaft is provided with a stirring paddle. The stirring paddle is arranged inside the tank body, and the rotating drive member is drivingly connected to the stirring shaft.

[0014] Furthermore, it also includes a first valve body, a discharge port is arranged at the lower part of the tank body, and the first valve body is arranged inside the discharge port.

[0015] Furthermore, it also includes a second valve body, and the second valve body is arranged inside the sampling port.

[0016] Furthermore, an exhaust port is also provided on the upper portion of the cover body.

[0017] Furthermore, it also includes a heat-insulating layer, and the heat-insulating layer is coated on the outside of the heating element.

[0018] Furthermore, it also includes a base, and the outer surface of the insulation layer is fixedly connected to the base.

[0019] Furthermore, it also includes a PLC controller, and the PLC controller is electrically connected to the boiling mechanism and the sampling mechanism respectively.

[0020] (III) Beneficial effects

[0021] The beneficial effect of the utility model is that when it is necessary to concentrate the tomato sauce during actual production and use, the tomato sauce to be concentrated can be put into the boiling mechanism in advance, and then the boiling mechanism is operated to make the boiling mechanism boil the tomato sauce and evaporate the excess water in the tomato sauce. When the tomato sauce needs to be sampled and tested during the boiling process, the lifting component can be operated to make the lifting component drive the sampling tube to extend from the sampling port into the boiling mechanism, and then the first linear driving member can be operated to make the first linear driving member drive the piston to lift up through the piston shaft, so that the tomato sauce in the boiling mechanism is drawn into the sampling tube. After the sampling is completed, the lifting component is operated again to make the lifting component lift the sampling tube out of the boiling mechanism. Then the operator releases the adsorption force of the first magnetic suction member on the piston shaft, removes the sampling tube from the lifting component, and then tests the tomato sauce extracted from the sampling tube. In this way, the tomato sauce in the concentration process can be sampled more conveniently and efficiently, so that the tomato sauce can be better controlled within the required solid content range, thereby improving the concentration efficiency of the tomato sauce. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a tomato sauce concentration device according to an embodiment of the utility model;

[0023] Figure 2 This is a cross-sectional view of the overall structure of a tomato paste concentration device according to an embodiment of the utility model;

[0024] Figure 3 A cross-sectional view of a sampling mechanism of a tomato paste concentration device according to an embodiment of the utility model;

[0025] [Description of Reference Numerals]

[0026] Rotating drive member 1, second linear drive member 2, extraction assembly 3, support seat 4, lifting plate 5, insulation layer 6, base 7, exhaust port 8, cover body 9, second valve body 10, tank body 11, stirring paddle 12, first valve body 13, heating member 14, stirring shaft 15, second magnetic member 16, first linear drive member 301, mounting plate 302, piston shaft 303, piston 304, sampling tube 305, first magnetic member 306. DETAILED DESCRIPTION

[0027] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation modes in conjunction with the accompanying drawings.

[0028] Please refer to Figures 1 to 3As shown, the utility model is a tomato sauce processing concentrating device, comprising a boiling mechanism and a sampling mechanism, wherein a sampling port is provided on the upper part of the boiling mechanism, and the sampling mechanism is provided at the sampling port and connected to the top of the boiling mechanism;

[0029] The sampling mechanism comprises a support seat 4, a lifting assembly and an extraction assembly 3. The support seat 4 is arranged on the top of the boiling mechanism, the lifting assembly is connected to the support seat 4, and the extraction assembly 3 is connected to the lifting assembly;

[0030] The extraction component 3 includes a first linear drive member 301, a piston 304, a first magnetic member 306, a piston shaft 303, a sampling tube 305 and a mounting plate 302. The outer surface of the sampling tube 305 is detachably connected to the lifting component through the mounting plate. The interior of the sampling tube 305 is movably connected to the piston 304. One end of the piston shaft 303 is connected to the piston 304. The upper part of the first linear drive member 301 is connected to the support seat 4. The lower part of the first linear drive member 301 is provided with the first magnetic member 306. The first magnetic member 306 is detachably connected to the other end of the piston shaft 303.

[0031] The working principle of the utility model is as follows: in actual production and use, when it is necessary to concentrate the tomato sauce, the tomato sauce to be concentrated can be placed in the boiling mechanism in advance, and then the boiling mechanism is operated to boil the tomato sauce to evaporate the excess water in the tomato sauce. When the tomato sauce needs to be sampled and tested during the boiling process, the lifting component can be operated to drive the sampling tube 305 from the sampling port into the boiling mechanism, and then the first linear drive member 301 is operated to drive the piston 304 to lift up through the piston shaft 303, so that the tomato sauce in the boiling mechanism is drawn into the sampling tube 305. After the sampling is completed, the lifting component is operated again to lift the sampling tube 305 out of the boiling mechanism. Then the operator releases the adsorption force of the first magnetic suction member 306 on the piston shaft 303, and removes the sampling tube 305 from the lifting component, and then the tomato sauce extracted from the sampling tube 305 is tested.

[0032] Furthermore, the lifting assembly includes a second linear drive component 2, a lifting plate 5 and a second magnetic component 16. The lifting plate 5 is slidably connected to the support seat 4. The second linear drive component 2 is linearly driven and connected to the lifting plate 5. A through hole is provided in the middle of the lifting plate 5. A limiting platform is provided on the upper part of the through hole. The second magnetic component 16 is provided on the limiting platform. The sampling tube 305 is passed through the through hole. The sampling tube 305 is hung on the limiting platform through the mounting plate 302. The second magnetic component 16 is detachably connected to the mounting plate.

[0033] From the above description, it can be seen that when it is necessary to sample the ketchup in the cooking mechanism, the second linear drive member 2 can be operated to drive the sampling tube 305 to move through the lifting plate 5, so that the sampling tube 305 is extended into the cooking mechanism through the sampling port for sampling. After the sampling is completed, the adsorption force between the second magnetic suction member 16 and the mounting plate 302 can be released, so that the sampling tube 305 can be better removed from the lifting plate 5.

[0034] Furthermore, the boiling mechanism includes a tank body 11, a heating element 14 and a stirring assembly. A feed port is provided on the upper portion of the tank body 11, and a cover body 9 is detachably connected to the feed port. The stirring assembly is connected to the cover body 9, and the stirring assembly is arranged inside the tank body 11. The heating element 14 is arranged around the outer surface of the tank body 11, the sampling port is arranged on the cover body 9, and the support seat 4 is connected to the cover body 9.

[0035] From the above description, it can be seen that when the tomato sauce needs to be concentrated, the tomato sauce that needs to be concentrated can be placed in the tank body 11, and then the heating element 14 is operated so that the heat generated by the heating element 14 is transferred to the tomato sauce through the tank body 11, and the tomato sauce is heated, so that the excess water on the tomato sauce is evaporated.

[0036] Furthermore, the stirring assembly includes a rotating drive member 1, a stirring shaft 15 and a stirring paddle 12. The upper portion of the stirring shaft 15 is rotatably connected to the cover body 9, and the lower portion of the stirring shaft 15 is provided with a stirring paddle 12. The stirring paddle 12 is arranged inside the tank body 11, and the rotating drive member 1 is drivingly connected to the stirring shaft 15.

[0037] From the above description, it can be seen that when the ketchup needs to be stirred, the rotating driving member 1 can be operated to drive the stirring paddle 12 to rotate through the stirring shaft 15, so that the stirring paddle 12 continuously stirs the ketchup to better concentrate the ketchup.

[0038] Furthermore, it also includes a first valve body 13. A discharge port is disposed at the lower portion of the tank body 11, and the first valve body 13 is disposed inside the discharge port.

[0039] As can be seen from the above description, it is beneficial for the concentrated ketchup to be better discharged from the discharge port to the outside of the device for use, and the discharge port can be better controlled to be opened and closed by the first valve body 13 .

[0040] Furthermore, it also includes a second valve body 10, and the second valve body 10 is arranged inside the sampling port.

[0041] From the above description, it can be seen that when sampling is not needed, the second valve body 10 closes the sampling port, so that the steam of the ketchup during the concentration process evaporates into the sampling tube 305, thereby reducing the influence of the steam on the sampling.

[0042] Furthermore, an exhaust port 8 is also provided on the upper portion of the cover body 9 .

[0043] It can be seen from the above description that the water that is conducive to evaporation is better discharged through the exhaust port 8.

[0044] Furthermore, it also includes a heat-insulating layer 6 , and the heat-insulating layer 6 is sleeved on the outside of the heating element 14 .

[0045] From the above description, it can be seen that the thermal insulation layer 6 is beneficial to better insulate the heat generated by the heating element 14 and reduce heat loss.

[0046] Furthermore, it also includes a base 7, and the outer surface of the thermal insulation layer 6 is fixedly connected to the base 7.

[0047] It can be seen from the above description that this is conducive to more stable operation of the device, and the ketchup inside the tank body 11 is better discharged from the discharge port.

[0048] Furthermore, it also includes a PLC controller, and the PLC controller is electrically connected to the boiling mechanism and the sampling mechanism respectively.

[0049] From the above description, it can be seen that it is beneficial to adjust the parameters of the concentration device through the PLC controller, and it is more convenient for operators to operate the concentration device.

[0050] Embodiment 1

[0051] Please refer to Figures 1 to 3 , a tomato sauce concentration device, comprising a boiling mechanism and a sampling mechanism, wherein a sampling port is arranged at the upper part of the boiling mechanism, and the sampling mechanism is arranged at the sampling port and connected to the top of the boiling mechanism;

[0052] The sampling mechanism comprises a support seat 4, a lifting assembly and an extraction assembly 3. The support seat 4 is arranged on the top of the boiling mechanism, the lifting assembly is connected to the support seat 4, and the extraction assembly 3 is connected to the lifting assembly;

[0053] The extraction component 3 includes a first linear drive member 301, a piston 304, a first magnetic member 306, a piston shaft 303, a sampling tube 305 and a mounting plate 302. The outer surface of the sampling tube 305 is detachably connected to the lifting component through the mounting plate. The interior of the sampling tube 305 is movably connected to the piston 304. One end of the piston shaft 303 is connected to the piston 304. The upper part of the first linear drive member 301 is connected to the support seat 4. The lower part of the first linear drive member 301 is provided with the first magnetic member 306. The first magnetic member 306 is detachably connected to the other end of the piston shaft 303.

[0054] The mounting plate 302 is made of iron;

[0055] The other end of the piston shaft 303 is made of iron, which is conducive to better adsorption of the piston shaft 303 and the first magnetic attraction member 306;

[0056] The first magnetic attraction member 306 and the second magnetic attraction member 16 are both electromagnets;

[0057] The first linear driving member 301 is a cylinder;

[0058] The lifting assembly includes a second linear drive member 2, a lifting plate 5 and a second magnetic member 16, the lifting plate 5 is slidably connected to the support seat 4, the second linear drive member 2 is linearly driven and connected to the lifting plate 5, a through hole is provided in the middle of the lifting plate 5, a limit platform is provided on the upper part of the through hole, the second magnetic member 16 is provided on the limit platform, the sampling tube 305 is passed through the inside of the through hole, the sampling tube 305 is hung on the limit platform through the mounting plate 302, and the second magnetic member 16 is detachably connected to the mounting plate;

[0059] The second linear drive member 2 is a cylinder;

[0060] The boiling mechanism comprises a tank body 11, a heating element 14 and a stirring assembly. A feed port is provided on the upper portion of the tank body 11, a cover body 9 is detachably connected to the feed port, the stirring assembly is connected to the cover body 9, the stirring assembly is arranged inside the tank body 11, the heating element 14 is arranged around the outer surface of the tank body 11, the sampling port is arranged on the cover body 9, and the support seat 4 is connected to the cover body 9;

[0061] The heating element 14 is an electric heating wire;

[0062] The stirring assembly includes a rotating driving member 1, a stirring shaft 15 and a stirring paddle 12. The upper portion of the stirring shaft 15 is rotatably connected to the cover body 9. The lower portion of the stirring shaft 15 is provided with a stirring paddle 12. The stirring paddle 12 is arranged inside the tank body 11. The rotating driving member 1 is drivingly connected to the stirring shaft 15.

[0063] The rotating drive member 1 adopts a reduction motor;

[0064] It also includes a first valve body 13. A discharge port is provided at the lower part of the tank body 11, and the first valve body 13 is provided inside the discharge port;

[0065] It also includes a second valve body 10, and the second valve body 10 is arranged inside the sampling port;

[0066] The first valve body 13 is a stop valve;

[0067] The second valve body 10 is a butterfly valve;

[0068] The upper portion of the cover body 9 is also provided with an exhaust port 8;

[0069] It also includes a heat-insulating layer 6, and the heat-insulating layer 6 is sheathed on the outside of the heating element 14;

[0070] It also includes a base 7, and the outer surface of the thermal insulation layer 6 is fixedly connected to the base 7;

[0071] It also includes a PLC controller, which is electrically connected to the boiling mechanism and the sampling mechanism respectively;

[0072] The PLC controller model is DATA-7311, and the PLC controller is electrically connected to the first linear drive member 301, the second linear drive member 2, the rotation drive member 1, the heating member 14, the first magnetic member 306 and the second magnetic member 16 respectively.

[0073] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, special-shaped parts can be customized according to the description and the drawings, and the specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0074] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent transformations made using the contents of the specification and drawings of the present invention, or directly or indirectly applied in the relevant technical field, are also included in the patent protection scope of the present invention.

Claims

1. A tomato paste concentration device, characterized in that: It comprises a boiling mechanism and a sampling mechanism, wherein a sampling port is arranged at the upper part of the boiling mechanism, and the sampling mechanism is arranged at the sampling port and connected to the top of the boiling mechanism; The sampling mechanism comprises a support seat, a lifting assembly and an extraction assembly. The support seat is arranged on the top of the boiling mechanism, the lifting assembly is connected to the support seat, and the extraction assembly is connected to the lifting assembly. The extraction component includes a first linear drive member, a piston, a first magnetic member, a piston shaft, a sampling tube and a mounting plate. The outer surface of the sampling tube is detachably connected to the lifting component via the mounting plate. The interior of the sampling tube is movably connected to the piston. One end of the piston shaft is connected to the piston. The upper portion of the first linear drive member is connected to the support seat. The lower portion of the first linear drive member is provided with the first magnetic member, and the first magnetic member is detachably connected to the other end of the piston shaft.

2. The tomato paste concentrating device according to claim 1, characterized in that: The lifting assembly includes a second linear drive component, a lifting plate and a second magnetic component. The lifting plate is slidably connected to the support seat. The second linear drive component is linearly driven and connected to the lifting plate. A through hole is provided in the middle of the lifting plate. A limit platform is provided on the upper part of the through hole. The second magnetic component is provided on the limit platform. The sampling tube is passed through the through hole. The sampling tube is hung on the limit platform through the mounting plate. The second magnetic component is detachably connected to the mounting plate.

3. The tomato paste concentrating device according to claim 1, characterized in that: The boiling mechanism includes a tank body, a heating element and a stirring assembly. A feed port is provided on the upper portion of the tank body. A cover body is detachably connected to the feed port. The stirring assembly is connected to the cover body. The stirring assembly is arranged inside the tank body. The heating element is arranged around the outer surface of the tank body. The sampling port is arranged on the cover body. The support seat is connected to the cover body.

4. The tomato paste concentrating device according to claim 3, characterized in that: The stirring assembly includes a rotating drive member, a stirring shaft and a stirring paddle. The upper portion of the stirring shaft is rotatably connected to the cover body, and the lower portion of the stirring shaft is provided with a stirring paddle, and the stirring paddle is arranged inside the tank body. The rotating drive member is drivingly connected to the stirring shaft.

5. The tomato paste concentrating device according to claim 4, characterized in that: It also includes a first valve body. The lower part of the tank body is provided with a discharge port, and the first valve body is provided inside the discharge port.

6. The tomato paste concentrating device according to claim 1, characterized in that: It also includes a second valve body, and the second valve body is arranged inside the sampling port.

7. The tomato paste concentrating device according to claim 3, characterized in that: The upper part of the cover body is also provided with an exhaust port.

8. The tomato paste concentrating device according to claim 3, characterized in that: It also includes a heat-insulating layer, and the heat-insulating layer is sheathed on the outside of the heating element.

9. The tomato paste concentrating device according to claim 8, characterized in that: It also includes a base, and the outer surface of the thermal insulation layer is fixedly connected to the base.

10. The tomato paste concentrating device according to claim 1, characterized in that: It also includes a PLC controller, which is electrically connected to the boiling mechanism and the sampling mechanism respectively.

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