Feeding device for producing water reducing agent
By designing a feeding device in the water reducing agent production equipment, and using crushing rollers and screening components to process the agglomerated raw materials caused by storage, the problem of the lack of structure of the agglomerated raw materials in the equipment is solved, and efficient dissolution of raw materials and improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202421920548.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing water reducing agent production equipment lacks the structure to process the agglomerated raw materials caused by long-term storage, resulting in a reduction in the overall dissolution efficiency of the raw materials.
A feeding device is designed, including a mixing tank and a feeding box installed on the top of the mixing tank. The feeding box is equipped with two crushing rollers and a driving component. The raw materials are crushed through the crushed rollers, and the crushed raw materials are further screened through the screening component, and finally stirred and mixed in the mixing tank through the stirring parts.
Through crushing and screening treatment, the agglomerates in the raw materials can be effectively destroyed, the dissolution efficiency of the raw materials can be improved, and the overall efficiency of water reducing agent production can be improved.
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Figure CN222943368U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water reducing agent production devices, in particular to a feeding device used for water reducing agent production. Background Art
[0002] Water reducer is a concrete admixture that can reduce the amount of mixing water while maintaining the slump of concrete basically unchanged. Most of them are anionic surfactants, such as lignin sulfonate, naphthalene sulfonate formaldehyde polymer, etc. After being added to the concrete mixture, it has a dispersing effect on cement particles, which can improve its workability, reduce unit water consumption, and improve the fluidity of the concrete mixture; or reduce the unit cement consumption and save cement.
[0003] During the feeding process of existing water reducer raw materials, due to the long-term storage of raw materials, some raw materials will become damp and cause agglomeration. The efficiency of these agglomerated raw materials is slow when they are dissolved. The existing equipment lacks a structure to process these agglomerated raw materials, which will lead to a decrease in the overall dissolution efficiency of the raw materials. A solution is proposed below to address the above problems. Utility Model Content
[0004] The utility model aims to provide a feeding device for water reducing agent production, which solves the problem that the existing equipment proposed in the above background technology lacks a structure for processing agglomerated raw materials, which leads to a decrease in the overall dissolution efficiency of the raw materials.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] A feeding device for the production of water reducing agent comprises a stirring tank and a feeding box installed on the top of the stirring tank, the top of the feeding box is an open structure, a feeding hopper is installed on the top of the feeding box, a discharge trough connected to the stirring tank is opened at the bottom of the feeding box, two crushing rollers are rotatably arranged inside the feeding box, the two crushing rollers are arranged opposite to each other, a driving component for driving the crushing rollers to rotate is arranged outside the feeding box, a driving motor 2 is also installed on the top of the stirring tank, a connecting rod 1 is installed on the output shaft of the driving motor 2, one end of the connecting rod 1 passes through the stirring tank and is installed with a stirring member, the stirring member is rotatably arranged in the stirring tank, and a screening component for further screening raw materials is also arranged on the stirring member.
[0007] Preferably, the driving assembly includes two gears and a driving motor. One end of the two crushing rollers passes through the feeding box and is fixed to the two gears. The two gears are meshed. The driving motor is installed on the outer wall of the feeding box. The driving motor and the gear are arranged opposite to each other. The output shaft of the driving motor passes through the outer wall of the feeding box. The output shaft of the driving motor is fixedly connected to the crushing roller on one side.
[0008] Preferably, the stirring member includes a stirring rod 1, multiple stirring rods 2 and multiple connecting rods 2, the stirring rod 1 is fixed at the bottom of the connecting rod 1, each of the connecting rods 2 is fixed on the bottom side wall of the stirring rod 1, the connecting rods 2 are arranged in an inclined shape, the stirring rod 2 is fixed at the end of the connecting rod 2 away from the stirring rod 1, and the stirring rod 2 corresponds to the bottom side wall of the stirring tank.
[0009] Preferably, the screening assembly includes a screen and a plurality of scraper plates, the screen being mounted on the top side wall of the stirring rod, the screen being connected to the stirring rod via a bearing, each scraper plate being fixed on the side wall of the stirring rod, the scraper plate being located above the screen and the bottom of the scraper plate being in contact with the screen.
[0010] Preferably, an inclined plate 1 is installed on the top side wall of the stirring tank, and the inclined plate 1 corresponds to the discharge trough.
[0011] Preferably, two inclined plates 2 are symmetrically fixed inside the feeding box in an inclined shape, and the two inclined plates 2 correspond to the feeding hopper.
[0012] Preferably, a discharge pipe is installed at the bottom of the stirring tank, the discharge pipe is communicated with the interior of the stirring tank, and a control valve is installed on the discharge pipe.
[0013] Beneficial effect: When the water reducer is produced, the raw materials will be poured into the feeding box first, and then the raw materials will be crushed by the two crushing rollers in the feeding box, so that the lumps in the raw materials can be crushed to prevent affecting the subsequent production efficiency. The two crushing rollers realize opposite movements through the driving component. The crushed raw materials will be further screened by the screening component, and finally stirred and mixed by the stirring element. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of an embodiment;
[0015] Figure 2 This is a schematic diagram of the internal structure of the stirring tank used to illustrate the embodiment;
[0016] Figure 3 This is a schematic diagram of the internal structure of the feeding box used to illustrate the embodiment;
[0017] Figure 4 This is a schematic diagram of the structure of the external drive assembly of the feeding box for illustrating an embodiment;
[0018] Figure 5 This is a schematic diagram of the structure of the stirring element used to illustrate the embodiment;
[0019] Figure 6 The schematic diagram of the top view of the screen is used to show the structure of the embodiment.
[0020] Figure numerals: 1. mixing tank; 2. feeding box; 3. feeding hopper; 4. discharge chute; 5. crushing roller; 6. driving assembly; 7. driving motor 2; 8. connecting rod 1; 9. stirring element; 10. screening assembly; 11. gear 1; 12. driving motor 1; 13. stirring rod 1; 14. stirring rod 2; 15. connecting rod 2; 16. screen; 17. scraper plate; 18. inclined plate 1; 19. inclined plate 2; 20. discharge pipe; 21. control valve. DETAILED DESCRIPTION
[0021] See Figures 1 to 6 As shown, a feeding device for the production of a water reducing agent comprises a stirring tank 1 and a feeding box 2 installed on the top of the stirring tank 1. The top of the feeding box 2 is an open structure, and a feeding hopper 3 is installed on the top of the feeding box 2. When it is necessary to produce a water reducing agent, the raw materials of the water reducing agent can be poured into the feeding box 2 through the feeding hopper 3. A discharge trough 4 communicated with the stirring tank 1 is provided at the bottom of the feeding box 2. Two crushing rollers 5 are rotatably arranged inside the feeding box 2, and the two crushing rollers 5 are arranged opposite to each other. The inside of the feeding box 2 is inclined and symmetrically fixed with two inclined plates 19, and the two inclined plates 19 correspond to the feeding hopper 3. The raw materials entering the feeding box 2 can be crushed by the two crushing rollers 5, so that the lumps in the raw materials can be crushed. The raw materials can be aggregated through the two inclined plates 19 in the feeding box 2, so that the raw materials can be better crushed by the two crushing rollers 5.
[0022] A driving assembly 6 for driving the crushing rollers 5 to rotate is arranged outside the feeding box 2. When the raw materials need to be crushed by the crushing rollers 5, the driving assembly 6 can be started, and the driving assembly 6 drives the two crushing rollers 5 to rotate in opposite directions to achieve the crushing work.
[0023] See Figure 3-4As shown, the driving assembly 6 includes two gears 11 and a driving motor 12. One end of the two crushing rollers 5 passes through the feeding box 2 and is fixed with the two gears 11. The two gears 11 are meshed with each other. The driving motor 12 is installed on the outer wall of the feeding box 2. The driving motor 12 and the gear 11 are arranged opposite to each other. The output shaft of the driving motor 12 passes through the outer wall of the feeding box 2. The output shaft of the driving motor 12 is fixedly connected to one side of the crushing roller 5. When it is necessary to drive the crushing roller 5 to rotate, the driving motor 12 can be started, and the crushing roller 5 on one side is driven to rotate by the output shaft of the driving motor 12. During the rotation, the crushing roller 5 will drive the gear 11 fixed on the outside thereof to rotate. The rotation of the gear 11 on one side can realize the rotation of the gear 11 meshed with the other side. The rotation of the two gears 11 realizes the rotation of the two crushing rollers 5.
[0024] See Figure 2 As shown, the raw materials after the crushing process will pass through the discharge trough 4 at the bottom and enter the stirring tank 1 for processing. A driving motor 27 is also installed on the top of the stirring tank 1. A connecting rod 8 is installed on the output shaft of the driving motor 27. One end of the connecting rod 8 passes through the stirring tank 1 and is installed with a stirring member 9. The stirring member 9 is rotatably arranged in the stirring tank 1. When the raw materials enter the stirring tank 1, the driving motor 27 can be started, and the connecting rod 8 can be driven to rotate through the output shaft of the driving motor 27. The stirring member 9 can be driven to rotate through the connecting rod 8. The stirring member 9 can stir and mix the raw materials entering the stirring tank 1.
[0025] See Figure 2 and 5 As shown, the stirring member 9 includes a stirring rod 13, a plurality of stirring rods 14 and a plurality of connecting rods 15. The stirring rod 13 is fixed at the bottom of the connecting rod 8, and each connecting rod 15 is fixed on the bottom side wall of the stirring rod 13. The connecting rod 15 is arranged in an inclined shape. The stirring rod 14 is fixed at the end of the connecting rod 15 away from the stirring rod 13. The stirring rod 14 corresponds to the bottom side wall of the stirring tank 1. The connecting rod 8 will drive the stirring rod 13 to rotate during the rotation process, and the stirring rod 13 will drive each connecting rod 15 to rotate. The rotation of the stirring rod 14 is realized through the connecting rod 15, the overall stirring of the raw materials is realized through the stirring rod 13, and the stirring of the bottom of the stirring tank 1 is realized through the stirring rod 14, thereby further improving the stirring efficiency of the raw materials.
[0026] See Figure 2 and 6 As shown, the stirring member 9 is also provided with a screening component 10 for further screening the raw materials. When the raw materials enter the stirring tank 1, they will first pass through the screening component 10 to further screen the raw materials and remove the raw materials that have not been completely crushed.
[0027] The screening assembly 10 includes a screen 16 and a plurality of scraper plates 17. The screen 16 is mounted on the top side wall of the stirring rod 13. The screen 16 is connected to the stirring rod 13 through a bearing so that the stirring rod 13 does not interfere with the screen 16 when rotating. Each scraper plate 17 is fixed on the side wall of the stirring rod 13. The scraper plate 17 is arranged in an inclined shape. The scraper plate 17 is located above the screen 16 and the bottom of the scraper plate 17 is in contact with the screen 16. An inclined plate 18 is installed on the top side wall of the stirring tank 1. The inclined plate 18 corresponds to the discharge trough 4. When the raw material enters the stirring tank 1 through the discharge trough 4, it can be installed with the inclined plate 18. Plate 18 allows the raw materials to fall to the middle part of the mixing tank 1, preventing the raw materials from adhering to the inner wall when entering the mixing tank 1 directly through the discharge chute 4, which is not conducive to the mixing of the raw materials and is likely to cause waste. After the raw materials enter the mixing tank 1, they will first fall on the screen 16. At this time, the stirring rod 13 will be indirectly driven to rotate through the driving motor 2 7, and the stirring rod 13 will drive the scraper plates 17 to rotate together. The scraper plates 17 will scrape on the screen 16 when rotating. The scraping of the scraper plates 17 makes it easier for the screen 16 to screen the materials on the screen 16 more quickly, thereby improving production efficiency.
[0028] Working principle: When it is necessary to produce the water reducer, the raw materials for producing the water reducer can be first put into the mixing tank 1 through the feeding box 2 on the top of the mixing tank 1. The raw materials entering the feeding box 2 will be crushed by two crushing rollers 5, so that the lumps in the raw materials can be crushed, which is convenient for the subsequent crushing of the raw materials after entering the mixing tank 1. The two crushing rollers 5 are rotated by the driving component 6.
[0029] After being crushed, each raw material will enter the mixing tank 1 through the discharge chute 4. After entering the mixing tank 1, the raw material will fall onto the screen 16 of the screening component 10. The screen 16 can be used to perform secondary filtration of the raw material, thereby filtering out some small agglomerates of the raw material that cannot be crushed by the two crushing rollers 5, thereby ensuring that the raw materials entering the bottom of the mixing tank 1 are in a powdery structure, which is convenient for subsequent stirring and mixing.
[0030] The raw materials after two treatments will enter the bottom of the mixing tank 1 for subsequent production work. In order to improve the mixing efficiency of the raw materials, a stirring member 9 is installed in the mixing tank 1. The stirring member 9 improves the mixing efficiency of the raw materials. The raw materials are quickly mixed through the rotation of the stirring rod 13, the connecting rod 15 and the stirring rod 14.
[0031] When the stirring rod 13 is rotating, it will also drive the scraper plates 17 to rotate. When the scraper plates 17 are rotating, they will scrape on the screen 16. The scraping of the scraper plates 17 makes it easier for the screen 16 to screen the materials on the screen 16 more quickly, thereby improving production efficiency. In the process of the scraper plates 17, some of the agglomerated raw materials can be crushed so that these raw materials can pass through the screening of the screen 16, thereby improving the utilization rate of the raw materials.
Claims
1. A feeding device for water reducing agent production, comprising a stirring tank (1) and a feeding box (2) installed on the top of the stirring tank (1), characterized in that: The top of the feeding box (2) is an open structure, a feeding hopper (3) is installed on the top of the feeding box (2), a discharge trough (4) connected to the stirring tank (1) is opened at the bottom of the feeding box (2), two crushing rollers (5) are rotatably arranged inside the feeding box (2), and the two crushing rollers (5) are arranged opposite to each other. A driving component (6) for driving the crushing rollers (5) to rotate is arranged outside the feeding box (2), and a driving motor 2 (7) is also installed on the top of the stirring tank (1). A connecting rod 1 (8) is installed on the output shaft of the driving motor 2 (7), one end of the connecting rod 1 (8) passes through the stirring tank (1) and is installed with a stirring member (9), the stirring member (9) is rotatably arranged in the stirring tank (1), and a screening component (10) for further screening the raw materials is also arranged on the stirring member (9).
2. A feeding device for water reducing agent production according to claim 1, characterized in that: The driving assembly (6) comprises two gears (11) and a driving motor (12); one end of the two crushing rollers (5) passes through the feeding box (2) and is fixed to the two gears (11); the two gears (11) are meshed with each other; the driving motor (12) is mounted on the outer wall of the feeding box (2); the driving motor (12) and the gears (11) are arranged opposite to each other; the output shaft of the driving motor (12) passes through the outer wall of the feeding box (2); and the output shaft of the driving motor (12) is fixedly connected to one side of the crushing roller (5).
3. A feeding device for water reducing agent production according to claim 1, characterized in that: The stirring member (9) comprises a stirring rod (13), a plurality of stirring rods (14) and a plurality of connecting rods (15); the stirring rod (13) is fixed to the bottom of the connecting rod (8); each of the connecting rods (15) is fixed to the bottom side wall of the stirring rod (13); the connecting rods (15) are arranged in an inclined shape; the stirring rods (14) are fixed to one end of the connecting rods (15) away from the stirring rod (13); and the stirring rods (14) correspond to the bottom side wall of the stirring tank (1).
4. A feeding device for water reducing agent production according to claim 2, characterized in that: The screening assembly (10) comprises a screen (16) and a plurality of scraper plates (17); the screen (16) is mounted on the top side wall of the stirring rod (13); the screen (16) is connected to the stirring rod (13) via a bearing; each scraper plate (17) is fixed on the side wall of the stirring rod (13); the scraper plate (17) is located above the screen (16) and the bottom of the scraper plate (17) is in contact with the screen (16).
5. A feeding device for water reducing agent production according to claim 4, characterized in that: An inclined plate 1 (18) is installed on the top side wall of the mixing tank (1), and the inclined plate 1 (18) corresponds to the discharge trough (4).
6. A feeding device for water reducing agent production according to claim 1, characterized in that: The inside of the feeding box (2) is symmetrically fixed with two inclined plates (19) in an inclined shape, and the two inclined plates (19) correspond to the feeding hopper (3).
7. A feeding device for water reducing agent production according to claim 1, characterized in that: A discharge pipe (20) is installed at the bottom of the stirring tank (1), the discharge pipe (20) is communicated with the interior of the stirring tank (1), and a control valve (21) is installed on the discharge pipe (20).