Efficient double-stirring emulsifying device

Abstract

The utility model relates to the technical field of emulsification, in particular to an efficient double-stirring emulsification device which comprises a tank body, limiting mechanisms are mounted on two sides of the upper end of the tank body, a feed port is formed in the outer wall of the left side of the tank body, a discharge port is formed in the middle of the lower end of the tank body, and electromagnetic valves are arranged in the feed port and the discharge port. According to the efficient double-stirring emulsifying device, through the cooperation of the double-stirring mechanism and the box body, two second rotating shafts drive stirring blades to oppositely rotate to mix, stir and emulsify plant essential oil and a solution, so that the stirring force on the plant essential oil is increased, the stirring and emulsifying time is shortened, and the working efficiency is improved; the two rod bodies are pulled outwards, in this way, the box body is taken down from the tank body to clean the residual plant essential oil, then the plant essential oil is prevented from remaining in the tank body for a long time and being mixed with the plant essential oil of the next batch, and therefore work limitation is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of emulsification, in particular to a high-efficiency double-stirring emulsification device. Background Art

[0002] Plant essential oil emulsification is a technology that combines plant essential oils with emulsifiers, aiming to combine the aromatic components of plant essential oils with aqueous media to create emulsions suitable for different uses.

[0003] For example, an emulsification device with the authorization announcement number "CN220737195U" can cyclically shear and emulsify the materials in the container and fully stir and mix them through the structural design of the mixing mechanism, thereby speeding up the work efficiency and improving the efficiency of the device. However, when emulsifying the materials, the materials will rotate in the same direction as the stirring rod in the emulsification tank, thereby reducing the stirring force of the stirring rod on the materials, resulting in a long time of stirring the materials, thereby reducing work efficiency. At the same time, since the tank cover and the emulsification tank are fixed, some materials will remain in the emulsification tank after the emulsification work is completed and cannot be cleaned, thereby increasing work limitations. Utility Model Content

[0004] The purpose of the utility model is to solve the problems that the material will rotate in the same direction as the stirring rod in the emulsification tank, thereby reducing the stirring force of the stirring rod on the material, resulting in a long time for stirring the material, thereby reducing work efficiency; and because the tank cover and the emulsification tank are fixed, part of the material will remain in the emulsification tank after the emulsification work is completed and cannot be cleaned, thereby increasing work limitations, and a high-efficiency double-stirring emulsification device is proposed.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A high-efficiency double-stirring emulsifying device is designed, comprising a tank body, wherein limiting mechanisms are installed on both sides of the upper end of the tank body, the inner wall of the tank body is fitted with a box body through a sealing ring, a double-stirring mechanism is installed inside the box body, a feed port is provided on the left outer wall of the tank body, a discharge port is provided in the middle of the lower end of the tank body, and solenoid valves are provided inside the feed port and the discharge port.

[0007] Preferably, the dual stirring mechanism includes a motor, which is fixedly connected to the casing via a bracket, and the output shaft of the motor is connected to the worm via a reduction box, both sides of the worm are rotatably connected to the casing via sealed bearings, the outer wall of the worm is meshed with the worm wheel, the inner wall of the worm wheel is fixedly connected to the first rotating shaft, both sides of the first rotating shaft are rotatably connected to the casing via bearings, both ends of the first rotating shaft are fixedly connected to the first bevel gear, and the outer walls of the first bevel gear are meshed with the second bevel gear.

[0008] Preferably, the inner wall of the second bevel gear is fixedly connected to the second rotating shaft, the upper side of the second rotating shaft is rotatably connected to the box body through a sealed bearing, and the lower outer wall of the second rotating shaft is fixedly connected with a stirring blade.

[0009] Preferably, the limiting mechanism includes a block, the lower end of the block is fixedly connected to the tank body, the inner wall of the block is slidably connected to the rod body, the outer wall of the rod body is socketed with a spring, the two ends of the spring are respectively fixedly connected to the block and the rod body, the outer wall of the rod body is slidably connected to the frame, and the middle part of the frame is fixedly connected to the tank body.

[0010] Preferably, the lower outer wall of the frame is in contact with the box body, and the end of the rod body is snap-fitted with the box body.

[0011] Preferably, bases are fixedly connected to both sides of the lower end of the tank body, and a heating strip is installed inside the tank body.

[0012] The utility model proposes a high-efficiency double-stirring emulsifying device, which has the beneficial effects of: through the cooperation of the double stirring mechanism and the box body, the motor drives the worm to rotate, the worm drives the worm wheel to rotate, the worm and the worm wheel have a self-locking function, which can make the two second rotating shafts drive the stirring blades to rotate more stably, the worm wheel drives the first rotating shaft to rotate, the first rotating shaft drives the two first bevel gears to rotate, the first bevel gears all drive the second bevel gears to rotate, the second bevel gears all drive the second rotating shaft to rotate, the two rotating shafts rotate in opposite directions and thus drive the stirring blades to rotate in opposite directions. Through the above method, the two second rotating shafts drive the stirring blades to rotate in opposite directions to efficiently mix, stir and emulsify the plant essential oil and the solution, thereby increasing the stirring force of the plant essential oil and shortening the stirring and emulsification time, thereby improving work efficiency.

[0013] Through the cooperation of the limiting mechanism and the tank body, the two rods are pulled outward, and after the ends of the two rods are separated from the box body, the pulling of the rods is stopped and kept motionless, thereby canceling the limiting of the box body, and then the box body is moved upward to be removed from the tank body. In the above manner, the box body is removed from the tank body to clean the residual plant essential oil, thereby preventing the plant essential oil from remaining in the tank body for a long time and mixing with the next batch of plant essential oil, thereby reducing work limitations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A front cross-sectional view of

[0016] Figure 3 for Figure 2 A partial front cross-sectional view of the middle box;

[0017] Figure 4 for Figure 3 A top view of

[0018] Figure 5 for Figure 2 Enlarged view of part A in the middle;

[0019] Figure 6 for Figure 5 A perspective view of the middle frame.

[0020] In the figure: 1. tank body, 2. double stirring mechanism, 201. motor, 202. worm, 203. worm wheel, 204. first rotating shaft, 205. first bevel gear, 206. second bevel gear, 207. second rotating shaft, 3. limiting mechanism, 301. block, 302. rod body, 303. spring, 304. frame, 4. box body, 5. feed port, 6. discharge port, 7. base, 8. heating bar, 9. stirring blade. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] Refer to the attached Figure 1-6 In the present embodiment, a high-efficiency double-stirring emulsifying device comprises a tank body 1, and limiting mechanisms 3 are installed on both sides of the upper end of the tank body 1, the inner wall of the tank body 1 is fitted with the box body 4 through a sealing ring, and the box body 4 slides in the tank body 1 through the sealing ring. The sealing ring can prevent air leakage at the sliding connection between the box body 4 and the tank body 1, and a double-stirring mechanism 2 is installed inside the box body 4. A feed port 5 is provided on the left outer wall of the tank body 1, and a discharge port 6 is provided in the middle of the lower end of the tank body 1. Solenoid valves are provided inside the feed port 5 and the discharge port 6, and bases 7 are fixedly connected on both sides of the lower end of the tank body 1. A heating strip 8 is installed inside the tank body 1. The heating strip 8 is a prior art, and the model of the heating strip 8 can meet the working needs according to actual needs.

[0023] Refer to the attached Figure 2-4: The double stirring mechanism 2 includes a motor 201. The model of the motor 201 can meet the working needs according to actual needs. The motor 201 is fixedly connected to the box body 4 through a bracket. The output shaft of the motor 201 is connected to the worm 202 through a reduction box. The motor 201 drives the worm 202 to rotate. Both sides of the worm 202 are rotatably connected to the box body 4 through sealed bearings. The worm 202 rotates in the box body 4. The outer wall of the worm 202 is meshed with the worm wheel 203. The worm 202 drives the worm wheel 203 to rotate. The inner wall of the worm wheel 203 is fixedly connected to the first rotating shaft 204. The worm wheel 203 drives the first rotating shaft 204 to rotate. Both sides of the first rotating shaft 204 are rotatably connected to the box body 4 through bearings. The first rotating shaft 204 rotates in the box body 4. Both ends of the first rotating shaft 204 are fixedly connected to the first bevel gear 205. The first rotating shaft 204 drives the first bevel gear 205 to rotate;

[0024] The outer wall of the first bevel gear 205 is meshed with the second bevel gear 206, the first bevel gear 205 drives the second bevel gear 206 to rotate, the inner wall of the second bevel gear 206 is fixedly connected to the second rotating shaft 207, the second bevel gear 206 drives the second rotating shaft 207 to rotate, the upper side of the second rotating shaft 207 is rotatably connected to the housing 4 through a sealed bearing, the second rotating shaft 207 rotates in the housing 4, the lower side outer wall of the second rotating shaft 207 is fixedly connected with a stirring blade 9, the second rotating shaft 207 drives the stirring blade 9 to rotate, the stirring blade 9 is the prior art, and the model of the stirring blade 9 can meet the working needs according to actual needs.

[0025] Refer to the attached Figure 1 , Figure 2 , Figure 5 and Figure 6 : The limiting mechanism 3 includes a block 301, the lower end of the block 301 is fixedly connected to the tank body 1, the inner wall of the block 301 is slidably connected to the rod body 302, the rod body 302 slides in the block 301, the outer wall of the rod body 302 is sleeved with the spring 303, and the elastic coefficient of the spring 303 can meet the working needs according to actual needs. The two ends of the spring 303 are respectively fixedly connected to the block 301 and the rod body 302, the outer wall of the rod body 302 is slidably connected to the frame 304, the rod body 302 slides on the frame 304, the middle part of the frame 304 is fixedly connected to the tank body 1, the lower outer wall of the frame 304 is in contact with the box body 4, and the end of the rod body 302 is snap-fitted with the box body 4.

[0026] Working principle: (the stirring direction is the direction of the plant essential oil)

[0027] When it is necessary to emulsify the plant essential oil, the feed port 5 is opened through the electromagnetic valve, and the plant essential oil and the solution are introduced into the tank body 1 through the feed port 5 (the solution can meet the working needs according to actual needs), and after the plant essential oil is introduced, the feed port 5 is closed through the electromagnetic valve, and then the external power supply of the heating strip 8 is turned on and started, and the heating strip 8 generates temperature to heat the inside of the box body 1 (if the temperature is too high, the feed port 5 can be opened through the electromagnetic valve, and the heat flow in the tank body 1 will be discharged along the feed port 5 to reduce the temperature in the tank body 1), thereby accelerating the emulsification speed in the tank body 1;

[0028] The external power supply of the motor 201 is turned on and started, the motor 201 drives the worm 202 to rotate, the worm 202 drives the worm wheel 203 to rotate, the worm 202 and the worm wheel 203 have a self-locking function, so that the two second rotating shafts 207 can make the stirring blade 9 rotate more stably, the worm wheel 203 drives the first rotating shaft 204 to rotate, the first rotating shaft 204 drives the two first bevel gears 205 to rotate, the first bevel gears 205 both drive the second bevel gears 206 to rotate (the two second bevel gears 206 rotate in opposite directions), the second bevel gears 206 both drive the second rotating shaft 207 to rotate, the two rotating shafts 207 rotate in opposite directions and then drive the stirring blade 9 to rotate in opposite directions, the outer wall of the stirring blade 9 contacts the plant essential oil and the solution, and then mixes, stirs and emulsifies them, in the above manner, the two second rotating shafts 207 drive the stirring blade 9 to rotate in opposite directions to mix, stir and emulsify the plant essential oil and the solution, and after the plant essential oil and the solution are mixed, stirred and emulsified, the motor 202 and the heating strip 8 are turned off;

[0029] Then, the discharge port 6 is opened through the electromagnetic valve, and the emulsified plant essential oil is discharged out of the tank body 1 through the discharge port 6. Workers can use external boxes to collect it. After the emulsified plant essential oil is discharged from the tank body 1, the discharge port 6 is closed through the electromagnetic valve. In summary, the emulsification of the plant essential oil is completed.

[0030] When it is necessary to clean the residual plant essential oil in the tank body 1, the two rod bodies 302 are pulled outward at the same time (the spring 303 is stretched at this time), and the rod bodies 302 are stopped from being pulled and kept motionless after the ends of the two rod bodies 302 are separated from the box body 4. The limit of the box body 4 is cancelled in the above manner, and then the box body 4 is moved upward to be taken out of the tank body 1. After the box body 4 is taken out of the tank body 1, the two rod bodies 302 are released, and then the inner wall of the tank body 1, the second rotating shaft 207 and ... The residual plant essential oil on the stirring blade 9 can be cleaned. After the residual plant essential oil on the inner wall of the tank body 1, the second rotating shaft 207 and the stirring blade 9 is cleaned, the box body 4 is reset. After the box body 4 is reset on the tank body 1, the two rod bodies 302 are finally engaged with the box body 4 again according to the above method. The two rod bodies 302 are engaged with the box body 4 and then the position of the box body 4 is fixed and limited. The box body 4 is removed from the tank body 1 in the above method to clean the residual plant essential oil.

[0031] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A high-efficiency double-stirring emulsifying device, comprising a tank (1), characterized in that: Limiting mechanisms (3) are installed on both sides of the upper end of the tank body (1); the inner wall of the tank body (1) is fitted with the box body (4) through a sealing ring; a double stirring mechanism (2) is installed inside the box body (4); a feed port (5) is provided on the left outer wall of the tank body (1); a discharge port (6) is provided in the middle of the lower end of the tank body (1); and electromagnetic valves are provided inside the feed port (5) and the discharge port (6).

2. A high-efficiency double-stirring emulsifying device according to claim 1, characterized in that: The double stirring mechanism (2) comprises a motor (201), wherein the motor (201) is fixedly connected to the housing (4) via a bracket, the output shaft of the motor (201) is connected to the worm (202) via a reduction box, both sides of the worm (202) are rotationally connected to the housing (4) via sealed bearings, the outer wall of the worm (202) is meshed with a worm wheel (203), the inner wall of the worm wheel (203) is fixedly connected to a first rotating shaft (204), both sides of the first rotating shaft (204) are rotationally connected to the housing (4) via bearings, both ends of the first rotating shaft (204) are fixedly connected to a first bevel gear (205), and the outer wall of the first bevel gear (205) is meshed with a second bevel gear (206).

3. A high-efficiency double-stirring emulsifying device according to claim 2, characterized in that: The inner wall of the second bevel gear (206) is fixedly connected to the second rotating shaft (207), the upper side of the second rotating shaft (207) is rotationally connected to the housing (4) via a sealed bearing, and the lower outer wall of the second rotating shaft (207) is fixedly connected to a stirring blade (9).

4. The high-efficiency double-stirring emulsifying device according to claim 1, characterized in that: The limiting mechanism (3) comprises a block (301), the lower end of the block (301) is fixedly connected to the tank body (1), the inner wall of the block (301) is slidably connected to the rod body (302), the outer wall of the rod body (302) is sleeved with a spring (303), the two ends of the spring (303) are respectively fixedly connected to the block (301) and the rod body (302), the outer wall of the rod body (302) is slidably connected to a frame (304), and the middle part of the frame (304) is fixedly connected to the tank body (1).

5. A high-efficiency double-stirring emulsifying device according to claim 4, characterized in that: The lower outer wall of the frame (304) is in contact with the box body (4), and the end of the rod body (302) is snap-fitted with the box body (4).

6. The high-efficiency double-stirring emulsifying device according to claim 1, characterized in that: Bases (7) are fixedly connected to both sides of the lower end of the tank body (1), and a heating strip (8) is installed inside the tank body (1).

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