Micro-reaction multifunctional platform
By designing a multifunctional micro-reaction platform, including multiple reaction modules and automated control systems, the problem that existing equipment cannot continuously perform multiple reactions is solved, and the equipment is multifunctional and efficient, saving resources and time.
Patent Information
- Application Number
- CN202422155371.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-03
AI Technical Summary
Existing equipment cannot continuously carry out many different types of chemical reactions, and users need to purchase multiple sets of equipment, resulting in high costs and waste of time.
A micro-reaction multifunctional platform is designed, including a variety of reaction modules, such as dynamic tubular reactors, multiphase catalytic reactors, tubular reactors and plate reactors, which achieve multiple reaction types through series or parallel configurations, and is equipped with an infusion pump and control screen for automated operation.
Achieving multiple types of reactions in one device reduces the complexity of device purchase and management, saves money and time, and improves the flexibility and efficiency of experiments.
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Figure CN222943477U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical engineering, in particular to a micro-reaction multifunctional platform. Background Art
[0002] The microchannel reactor includes mixers, heat exchangers, reactor controllers, etc. required for the chemical unit. The microchannel is used to control the flow of reactants, the mixer is used to mix the reactants evenly, the reactor is used to achieve chemical reactions, and the separator is used to separate products and by-products. The overall structure of the microchannel reactor can be divided into two types: one is the overall structure, which is embodied in the form of a cross-flow or countercurrent heat exchanger, and can perform high-throughput operations in a unit volume. In the overall structure, only one operation step can be performed at the same time, and finally these corresponding devices are connected to form a complex system. The other is a layered structure. This type of system consists of a stack of modules with different functions, one operation is performed in one layer of modules, and another operation is performed in another layer of modules. The flow of fluids in each layer of modules can be controlled by an intelligent diversion device. For higher flux, some microchannel reactors or systems are usually operated in parallel. Microreactors can be divided into gas-solid catalytic microreactors, liquid-liquid microreactors, gas-liquid microreactors, and gas-liquid-solid three-phase catalytic microreactors. Continuous flow microreactors are an important chemical reaction device with the advantages of high efficiency, controllability and scalability. Its application in chemical synthesis and catalysis has been widely recognized. By carrying out reactions at a microscopic scale, continuous flow microreactors overcome many limitations of traditional reactors and provide higher reaction efficiency and selectivity. It plays an important role in chemical synthesis reactions, catalytic reactions, reaction condition optimization and new reaction development.
[0003] Microreactors are widely used, but so far, the equipment available on the market or that can be ordered is mainly single-set type equipment. However, in actual application, the synthetic reactions that often accompany it are multi-step. The first step may be a liquid-liquid reaction, and the second step may be a gas-liquid reaction. This causes users to purchase multiple sets of equipment and cannot carry out related synthetic experiments continuously, which not only costs more money, but also takes more time. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the shortcomings of the prior art, the utility model provides a micro-reaction multifunctional platform, which has the advantage of being able to perform a variety of different types of reactions with the same set, solving the problem that the existing equipment cannot perform multiple reactions continuously, and the user needs to purchase multiple sets of different types of equipment if he wants to perform a variety of different reactions.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of being able to carry out multiple different types of reactions with the same set, the utility model provides the following technical solutions: a micro-reaction multifunctional platform, including an equipment box, a plurality of equipment slots are opened in the equipment box, a plurality of reaction modules are arranged in the equipment slots, and the plurality of reaction modules are interconnected. An infusion pump is also fixedly arranged on the equipment box, and the infusion pump is interconnected with the plurality of reaction modules.
[0008] Preferably, several of the reaction modules can be connected in series or in parallel.
[0009] Preferably, the reaction module includes a dynamic tubular reactor, a multiphase catalytic reactor, a tubular reactor, and a plate reactor.
[0010] Preferably, an exhaust fan is provided at the rear end of the equipment box, and the exhaust fan is interconnected with a plurality of the equipment slots.
[0011] Preferably, a control panel is provided on the side of the equipment box, and the control panel is fixedly connected to the equipment box via a hydraulic cantilever.
[0012] Preferably, the infusion pump comprises a plunger pump, a heating module, and a peristaltic pump. An infusion tube is fixedly provided on the side of the equipment box, and the infusion tube is connected to the infusion pump.
[0013] Preferably, a tool box is provided at the bottom of the equipment box.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a micro-reaction multifunctional platform with the following beneficial effects:
[0016] 1. This micro-reaction multifunctional platform uses a reaction module structure in conjunction with an infusion pump structure. The device contains a variety of reaction modules, such as a dynamic tubular reactor, a multiphase catalytic reactor, a tubular reactor, and a plate reactor. These modules can be connected in series or in parallel according to experimental requirements, so that various types of reactions can be completed in one device. Users do not need to purchase separate equipment for each type of reaction. The modular design allows users to flexibly configure and combine different reaction modules according to experimental requirements, making the most of existing resources, avoiding duplicate investment, and saving funds for purchasing multiple sets of equipment.
[0017] 2. This micro-reaction multifunctional platform uses a reaction module structure in conjunction with an infusion pump structure. The device adopts a continuous flow operation mode and can complete multiple reaction steps in the same process in sequence without pausing or replacing equipment. The device is equipped with an infusion pump and a control screen, which can accurately control the flow of reactants and reaction conditions to achieve automated operation. This continuous flow operation mode significantly reduces reaction time and processing time.
[0018] 3. The micro-reaction multifunctional platform uses a modular design through the coordinated use of the equipment box structure and the equipment slot structure, making the internal space utilization rate of the equipment box high. All reaction modules and related accessories are integrated in one equipment box. Users only need to store and manage this one device instead of multiple different devices, avoiding the problem of multiple devices being placed in a mess, simplifying storage and management. At the same time, multiple reaction modules integrated in one equipment box make the maintenance and management of the equipment more centralized and systematic, reducing management complexity and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the micro-reaction multifunctional platform in the utility model;
[0020] Figure 2 It is a structural front view of the micro-reaction multifunctional platform in the utility model;
[0021] Figure 3 It is a structural side view of the micro-reaction multifunctional platform in the utility model.
[0022] In the figure: 10, equipment box; 11, equipment slot; 30, reaction module; 31, dynamic tubular reactor; 32, multiphase catalytic reactor; 33, tubular reactor; 34, plate reactor; 4, infusion pump; 5, infusion tube; 6, exhaust fan; 7, control panel; 8, tool box. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 , Figure 2 , Figure 3, a micro-reaction multifunctional platform includes an equipment box 10, and a plurality of equipment slots 11 are provided in the equipment box 10. The equipment slots 11 provide independent spaces for inserting and replacing different types of reaction modules 30, thereby realizing modular design. In this way, the experimental equipment can be flexibly configured according to specific needs. The independent equipment slots 11 are helpful for management and maintenance, while avoiding mutual interference between different reaction modules 30, thereby improving the safety and reliability of experimental operations. A plurality of reaction modules 30 are arranged in the equipment slot 11, and a plurality of reaction modules 30 are configured in the equipment slot 11, so that different types of reaction operations can be realized. These modules can be dynamic tubular reactors 31, multiphase catalytic reactors 32, tubular reactors 33, and plate reactors 34, etc., so as to meet different experimental requirements. The reaction modules 30 can be flexibly replaced and combined according to specific experimental requirements, thereby improving the applicability and flexibility of the experiment. Several reaction modules 30 are interconnected, and the interconnected reaction modules 30 can realize the continuous flow of reactants between different modules, avoid intermediate pauses and transfer of reactants, and improve experimental efficiency and reaction rate. By connecting different reaction modules 30, it is possible to realize the continuous progress of multi-step chemical reactions, reduce the operation steps and time, and improve the experimental efficiency. An infusion pump 4 is also fixedly arranged on the equipment box 10, and the infusion pump 4 can accurately control the flow rate and delivery amount of the reactant, realize automatic operation, and reduce the error and workload of manual operation. The infusion pump 4 ensures that the reactant can flow into each reaction module 30 smoothly and continuously, ensuring the continuity and stability of the reaction. The infusion pump 4 is interconnected with several reaction modules 30. It is ensured that the reactant can flow smoothly between different reaction modules 30, maintaining the continuity and consistency of the whole system. By being connected, the infusion pump 4 can transport the reactant to any desired reaction module 30 to meet the needs of different reaction conditions.
[0025] See also Figure 1 , Figure 2 , Figure 3, several reaction modules 30 can be connected in series or in parallel with each other. Through the series configuration, multiple reaction steps can be carried out continuously, thereby completing complex multi-step synthesis reactions. Through the parallel configuration, multiple reaction steps can be carried out simultaneously, or different reaction treatments can be carried out after one reaction, increasing the flexibility and efficiency of the experiment. The series or parallel design adapts to the specific needs of different experiments, and users can choose the best reaction path and configuration as needed. The reaction module 30 includes a dynamic tubular reactor 31, a multiphase catalytic reactor 32, a tubular reactor 33, and a plate reactor 34. These different types of reactors each have unique functions and scopes of application. The dynamic tubular reactor 31 is suitable for rapid reaction, the multiphase catalytic reactor 32 is suitable for solid-liquid-gas three-phase reaction, the tubular reactor 33 is suitable for continuous flow reaction, and the plate reactor 34 is suitable for efficient mass transfer and heat transfer reaction. Integrating them in one platform can realize multiple reaction types and increase the versatility of the equipment. Different reactors can be selected and configured according to experimental requirements to improve the flexibility and adaptability of the experiment. Users do not need to purchase separate equipment for each reaction type, saving costs.
[0026] See also Figure 1 , Figure 2 , Figure 3 The rear end of the equipment box 10 is provided with an exhaust fan 6, which is interconnected with a plurality of equipment slots 11. Chemical reactions often generate heat and gas, and the exhaust fan 6 can effectively exhaust these byproducts, prevent overheating and accumulation of harmful gases, and improve operational safety. Maintaining air circulation inside the equipment box 10 ensures that each reaction module 30 operates at a suitable temperature and prolongs the service life of the equipment.
[0027] See also Figure 1 , Figure 2 , Figure 3 A control screen 7 is provided on the side of the equipment box 10, and the control screen 7 can display and control reaction conditions, such as temperature, pressure and flow rate. The user can monitor the progress of the experiment in real time and make necessary parameter adjustments. Automated operation is achieved through the control screen 7, which reduces human errors and improves the accuracy and efficiency of the experiment. The control screen 7 is fixedly connected to the equipment box 10 through a hydraulic cantilever. The hydraulic cantilever can adjust the position and angle of the control screen 7, which is convenient for users to use in different operating environments. The comfort and convenience of operation are improved. The fixed connection of the hydraulic cantilever can also save space on the side of the equipment box 10, making the overall design more compact and integrated.
[0028] See also Figure 1 , Figure 2 , Figure 3, the infusion pump 4 includes a plunger pump, a heating module, and a peristaltic pump. An infusion tube 5 is fixedly arranged on the side of the equipment box 10, and the infusion tube 5 is connected to the infusion pump 4. The plunger pump is suitable for high-pressure and high-precision infusion, the heating module can heat the liquid, and the peristaltic pump is suitable for processing liquids of different viscosities. The configuration of various infusion pumps 4 can meet different experimental conditions and requirements. The infusion pump 4 is connected to the infusion tube 5 to ensure that the reactants can be continuously and stably transported to each reaction module 30 to ensure the continuity and consistency of the experiment. A toolbox 8 is arranged at the bottom of the equipment box 10. The toolbox 8 can store various experimental tools and accessories, which is convenient for access and management, reduces the time of finding tools, and improves experimental efficiency. The toolbox 8 makes the experimental environment more tidy, reduces the risk of scattered equipment and tools, and improves the safety of experimental operations.
[0029] Working principle: Through the mutual series connection and parallel connection of multiple reaction modules 30, a set of equipment can be used for different types of reactions. During the use of the micro-reaction multifunctional platform, the dynamic tubular reactor 31, the multiphase catalytic reactor 32, the tubular reactor 33, and the plate reactor 34 can be used in series and in parallel. When a reactant needs to undergo multiple reactions, it is only necessary to input the reactant from the position of the infusion tube 5, and the input reactant is then transported to different reaction modules 30 through the infusion pump 4; when the reactant needs to undergo multiple reactions in sequence, the required different reaction modules 30 can be connected in series, and then the reactant can be transported by the infusion pump 4 so that the reactant can undergo different reactions in sequence; when the reactant needs to undergo different reactions at the same time or after undergoing a reaction, the reaction modules 30 that the reactant needs to react at the same time can be connected in parallel, and then the transport by the delivery pump allows the reactant to undergo different reactions at the same time or after undergoing a reaction. During the use of the device, since the device contains a variety of reaction modules 30, such as a dynamic tubular reactor 31, a multiphase catalytic reactor 32, a tubular reactor 33 and a plate reactor 34, these modules can be connected in series or in parallel according to the experimental requirements, so as to complete various types of reactions in one device. The user does not need to purchase a separate device for each reaction type. The modular design allows the user to flexibly configure and combine different reaction modules 30 according to the experimental requirements, making the most of existing resources, avoiding repeated investment and saving funds for purchasing multiple sets of equipment. In addition, the device adopts a continuous flow operation mode, which can complete multiple reaction steps in the same process in sequence without pausing or replacing equipment in the middle. The device is equipped with an infusion pump 4 and a control screen 7, which can accurately control the flow of reactants and reaction conditions and realize automatic operation. This continuous flow operation mode significantly reduces the reaction time and processing time. At the same time, the modular design makes the internal space utilization rate of the equipment box 10 high, and all reaction modules 30 and related accessories are integrated in an equipment box 10. The user only needs to store and manage this one device, rather than multiple different devices, avoiding the problem of multiple devices being scattered and simplified storage and management. The multiple reaction modules 30 integrated in one equipment box 10 make the maintenance and management of the equipment more centralized and systematic, thus reducing the management complexity and maintenance cost.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A micro-reaction multifunctional platform, comprising an equipment box (10), wherein a plurality of equipment slots (11) are provided in the equipment box (10), characterized in that: A plurality of reaction modules (30) are arranged in the equipment slot (11), and the plurality of reaction modules (30) are interconnected. An infusion pump (4) is also fixedly arranged on the equipment box (10), and the infusion pump (4) and the plurality of reaction modules (30) are interconnected.
2. The micro-reaction multifunctional platform according to claim 1, characterized in that: Several reaction modules (30) can be connected in series or in parallel.
3. The micro-reaction multifunctional platform according to claim 1, characterized in that: The reaction module (30) comprises a dynamic tubular reactor (31), a multiphase catalytic reactor (32), a tubular reactor (33), and a plate reactor (34).
4. The micro-reaction multifunctional platform according to claim 1, characterized in that: An exhaust fan (6) is provided at the rear end of the equipment box (10), and the exhaust fan (6) is connected to a plurality of the equipment slots (11).
5. The micro-reaction multifunctional platform according to claim 1, characterized in that: A control panel (7) is arranged on the side of the equipment box (10), and the control panel (7) is fixedly connected to the equipment box (10) via a hydraulic cantilever.
6. The micro-reaction multifunctional platform according to claim 1, characterized in that: The infusion pump (4) comprises a plunger pump, a heating module, and a peristaltic pump. An infusion tube (5) is fixedly arranged on the side of the equipment box (10), and the infusion tube (5) is connected to the infusion pump (4).
7. The micro-reaction multifunctional platform according to claim 1, characterized in that: A tool box (8) is arranged at the bottom of the equipment box (10).