Efficient energy-saving disc machine
By using permanent magnet synchronous external rotor motor and frequency conversion control technology in the disc machine, the mechanical structure is simplified and combined with easy flushing and anti-slip and shock-proof materials, the problems of high power consumption, complex structure and high maintenance costs of existing disc machines are solved, and high efficiency and energy saving and intelligent control are achieved, which improves the reliability and productivity of the equipment.
Patent Information
- Application Number
- CN202421687517.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-17
AI Technical Summary
Due to the large motor power consumption, low power utilization rate, complex structure, high failure rate, high maintenance cost, and unenvironmental protection, existing disc machines are difficult to meet the needs of efficient energy saving and intelligent control.
The permanent magnet synchronous outer rotor motor is used to directly drive the disc, simplify the mechanical structure, adopt frequency conversion control technology, combines easy-to-rinse support plates and anti-slip and shock-proof machine feet to achieve intelligent control.
It has achieved 85% savings in motor power consumption, energy efficiency reaches more than 95%, reducing maintenance costs, improving equipment reliability and productivity, and environmentally friendly.
Smart Images

Figure CN222943677U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disc machines, in particular to a high-efficiency and energy-saving disc machine. Background Art
[0002] Plate disc centrifuge, also known as flat plate centrifuge. This is a common centrifugal separation equipment, widely used in biochemistry, pharmaceuticals, food processing, environmental protection and other fields. Its main working principle is to use centrifugal force to separate the components in the mixture.
[0003] The disc machine used in the prior art uses an AC-adjusted asynchronous motor and a matching gear reducer drive. The motor has large power consumption, low power utilization, and is prone to heat. The drive response is slow, and the manual speed regulation cannot cooperate well with the upstream and downstream equipment to implement automatic intelligent control. The mechanical transmission is complex and the structure is cumbersome, resulting in a high failure rate, difficult maintenance, large maintenance workload, and high maintenance costs. The lubricating grease of the exposed reversing gear is seriously polluted and not environmentally friendly. The whole machine has low adaptability to products, and the speed regulation of different products is complicated, which is not suitable for occasions with limited space. Utility Model Content
[0004] The utility model aims to provide an efficient and energy-saving disc machine. The efficient and energy-saving equipment adopts a synchronous outer rotor motor to directly drive the disc, has a simplified mechanical structure, low manufacturing cost, high working efficiency, intelligent control, and easy repair and maintenance.
[0005] To achieve the above-mentioned purpose, a high-efficiency and energy-saving disc machine is provided, comprising a disc, a motor is arranged on the lower surface of the disc, the disc is fixedly connected to the output end of the motor, a support plate is fixedly connected to the lower surface of the motor, a frame is fixedly connected to the lower surface at the four corner edges of the support plate, a machine bed foot is fixedly connected to the inner surface of the frame, and a connecting plate is fixedly connected between the frames.
[0006] Preferably, the motor is a permanent magnet synchronous outer rotor motor.
[0007] Preferably, the support plate is made of a material that is easy to rinse, easy to clean, and does not harbor dirt.
[0008] Preferably, the machine tool feet are anti-slip and anti-vibration machine tool feet.
[0009] Beneficial effects of the utility model: the high-efficiency and energy-saving disc machine equipment of the utility model adopts the variable frequency control technology of the permanent magnet synchronous motor. Compared with the AC speed regulation motor used in the flat belt conveyor of the prior art, under the condition of the same power motor, the motor power consumption of the utility model is saved by 85%. The motor heats up very little when running for a long time continuously for 24 hours a day, and the energy efficiency reaches more than 95%. It is energy-saving and environmentally friendly, with low maintenance cost, can operate reliably and uninterruptedly for a long time, and improves productivity.
[0010] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0012] Figure 1 This is a schematic diagram of the overall structure of the utility model high-efficiency energy-saving disc machine;
[0013] Figure 2 This is a disassembled diagram of the overall structure of the utility model high-efficiency energy-saving disc machine;
[0014] Figure 3 It is a top view of the utility model high-efficiency energy-saving disc machine.
[0015] Legend:
[0016] 1. Disc; 2. Motor; 3. Support plate; 4. Frame; 5. Machine foot; 6. Connecting plate. DETAILED DESCRIPTION
[0017] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0018] Embodiment 1:
[0019] Reference Figures 1 to 3 The utility model embodiment of the high-efficiency energy-saving disc machine includes a disc 1, a motor 2 is arranged on the lower surface of the disc 1, the disc 1 is fixedly connected to the output end of the motor 2, a support plate 3 is fixedly connected to the lower surface of the motor 2, a frame 4 is fixedly connected to the lower surface of the four corners of the support plate 3, a machine bed foot 5 is fixedly connected to the inner surface of the frame 4, and a connecting plate 6 is fixedly connected between the frames 4.
[0020] Motor 2 is a permanent magnet synchronous outer rotor motor.
[0021] The support plate 3 is made of a material that is easy to rinse, easy to clean, and does not hide dirt.
[0022] The machine tool foot 5 is an anti-skid and anti-vibration machine tool foot.
[0023] Embodiment 2:
[0024] The difference between this embodiment and the first embodiment is that the machine tool foot 5 can be replaced by a stainless steel machine tool foot that is not anti-slip and anti-vibration.
[0025] Working principle: Start motor 2, which drives the disc to rotate and centrifuge the material therein. The motor 2 used is a permanent magnet synchronous outer rotor motor, which saves 85% of electricity consumption. After running continuously for 24 hours a day, the temperature rise of the motor is very small, and the energy efficiency reaches more than 95%.
[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. High efficiency and energy saving disc machine, characterized by: The invention comprises a disc (1), a motor (2) being arranged on the lower surface of the disc (1), the disc (1) being fixedly connected to the output end of the motor (2), a support plate (3) being fixedly connected to the lower surface of the motor (2), a frame (4) being fixedly connected to the lower surface at the four corners of the support plate (3), a machine bed foot (5) being fixedly connected to the inner surface of the frame (4), and a connecting plate (6) being fixedly connected between the frames (4).
2. The high-efficiency energy-saving disc machine according to claim 1, characterized in that: The motor (2) is a permanent magnet synchronous outer rotor motor.
3. The high-efficiency energy-saving disc machine according to claim 1, characterized in that: The machine tool foot (5) is an anti-skid and anti-vibration machine tool foot.