Fixing device for gas self-closing valve body machining
By designing a fixing device for the gas self-closing valve body, the combination of clamps and limit sliders, combined with electric push rods and rotating components, the problems of unfixed fixing and spraying dead corners in the prior art are solved, and a more uniform coating and a longer service life are achieved.
Patent Information
- Application Number
- CN202421727188.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-22
AI Technical Summary
During the production process of the existing gas self-closing valve body, the fixing device is subjected to a force at two points, causing the valve body to slip easily, the fixing effect is poor, and there are blind spots during spraying, which affects the uniformity of the coating.
A fixing device for processing gas self-closing valve body is designed to provide uniform four-directional stress by contacting the inner wall of the valve body. The fixing mechanism includes a clamp, a limiting groove, a limiting column and a limiting slider. Combined with an electric push rod and a rotating component, the valve body can be moved from one angle to avoid spraying dead angles.
The valve body is uniformly fixed, avoids the occurrence of spraying dead corners, ensures the uniformity of the protective coating, and extends the service life of the valve body.
Smart Images
Figure CN222943727U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas self-closing valve body processing, in particular to a fixing device for gas self-closing valve body processing. Background Art
[0002] Gas is a general term for gaseous fuels. It can burn and release heat for use by residents and industrial enterprises. There are many types of gas, mainly natural gas, artificial gas, liquefied petroleum gas, biogas, and coal-to-gas. Gas is mostly transported through pipelines and then connected to the stove through a special gas hose for use. In order to prevent gas leakage, a gas self-closing valve is often installed between the hose and the pipeline. When the gas is under-pressure, over-pressure, or pressure loss, the self-closing valve automatically closes. In the event of gas outage, abnormal gas supply, or hose detachment, the self-closing valve can also automatically close to prevent leakage. It is safe and reliable. In order to extend the service life of the self-closing valve, it is often necessary to spray the valve body surface with protective coating. Protective coating, when the existing gas self-closing valve body is produced, it is mostly fixed by pneumatic claws, and the valve body is fixed by squeezing the valve body surface with the claw head, and then the valve body surface is sprayed. When the traditional gas self-closing valve body is produced, the self-closing valve body is fixed by squeezing the valve body surface with two claws. The valve body is subjected to force at two points, and the valve body is easy to slip off, and the fixing effect is not good. When spraying, the position where the valve body surface contacts the claws cannot be sprayed, and secondary spraying is required. The valve body is fixed and there is a dead angle for spraying, which is not convenient for spraying and can easily cause uneven spraying of the protective coating. For this reason, we propose a fixing device for processing the gas self-closing valve body. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a fixing device for processing the valve body of a gas self-closing valve. The valve body can be fixed by contacting the inner wall of the valve body so that the force on the valve body in four directions is uniform and the fixing effect is good. The valve body does not contact the surface of the valve body and secondary spraying can be effectively avoided during spraying. The valve body can also be moved at multiple angles and in multiple directions to prevent the generation of spraying dead corners and make the protective coating sprayed more uniformly, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fixing device for processing a gas self-closing valve body, comprising a base and a fixing mechanism;
[0005] Base: The middle part of the front side thereof is rotatably connected with a deflection seat, and the front end of the deflection seat is rotatably connected with a mounting column;
[0006] Fixing mechanism: It includes a clamping block, a limit groove, a limit column and a limit slider. The clamping blocks are all slidably connected to the inner middle of the mounting column. The four clamping blocks are distributed in a cross shape. The limit grooves are all opened at the inner rear end of the clamping block. A limit slider is provided between the four clamping blocks. The four limit grooves are slidably connected to the limit slider through the limit column, which provides a basis for fixing the valve body. The valve body can be fixed by contacting the inner wall of the valve body so that the force on the four directions of the valve body is uniform. The fixing effect is good, and it does not contact the surface of the valve body. During spraying, secondary spraying can be effectively avoided. The valve body can also be moved at multiple angles and directions to prevent the generation of spraying dead corners while making the protective coating sprayed more evenly.
[0007] Furthermore, the fixing mechanism also includes a stabilizing column, which is arranged at the front end of one side of the clamping block away from the middle of the limiting slider. The outer surface of the stabilizing column is slidably connected to the inner front end of the mounting column to provide stability and guidance for the movement of the clamping block.
[0008] Furthermore, the fixing mechanism also includes an electric push rod, which is arranged on the inner rear side of the mounting column, the input end of the electric push rod is electrically connected to the output end of the single-chip microcomputer, and the front end of the telescopic end of the electric push rod is fixedly connected to the rear end of the limit slider, so that the valve body can be quickly fixed and released.
[0009] Furthermore, the fixing mechanism also includes a rotating component, which includes a motor, a gear and an inner gear ring. The motor is arranged at the inner upper end of the deflection seat, the input end of the motor is electrically connected to the output end of the single-chip microcomputer, the gear is arranged at the upper end of the output shaft of the motor, and the inner gear ring is arranged at the rear end of the inner wall of the mounting column. The gear is meshed with the inner gear ring, so that the valve body can rotate to prevent the generation of dead angles in spraying.
[0010] Furthermore, the fixing mechanism also includes a deflection assembly, which includes a mounting groove, a sliding column, a connecting rod, a spring and a handle. The mounting groove is opened in the middle of the front side of the base, the sliding column is slidably connected to the inside of the mounting groove, the outer surface of the sliding column is matched with the inner wall of the deflection seat, the connecting rod is fixedly connected to the right end of the sliding column, the handle is arranged at the right end of the connecting rod, and a spring is arranged between the right side of the sliding column and the inner wall of the mounting groove. The spring is sleeved on the outer surface of the connecting rod, which can quickly change the deflection angle of the valve body to facilitate the spraying work.
[0011] Furthermore, both ends of the sliding column are square columns, and the middle part of the sliding column is a round column, which provides a basis for the deflection of the valve body angle.
[0012] Furthermore, bolt holes are provided at the lower ends of the left and right sides of the base to provide a fixing foundation for the base.
[0013] Furthermore, it also includes a single chip microcomputer, which is arranged in the middle of the right side of the base. The input end of the single chip microcomputer is electrically connected to an external power supply to provide a control effect for the fixation of the valve body.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the fixing device for processing the valve body of the gas self-closing valve has the following advantages:
[0015] 1. The single chip microcomputer controls the operation of the electric push rod. The telescopic end of the electric push rod shrinks backward, driving the limit slider to move backward synchronously. At this time, as the limit slider moves, the limit column presses the limit groove, and moves the clamp block outward accordingly. The stabilizing column provides stability and guidance for the movement of the mounting column until the front ends of the four clamp blocks contact the inner wall of the valve body. The valve body is evenly stressed in four directions and is firmly fixed. During spraying, the clamp block will not contact the surface of the valve body, and no secondary spraying is required.
[0016] 2. The single-chip microcomputer controls the operation of the motor. The output shaft of the motor drives the gear to rotate, and the mounting column also rotates, and the valve body also rotates with it. At this time, spraying work is carried out. By continuously rotating the valve body, all parts of the valve body can be sprayed in place without leaving dead angles. In order to achieve the best spraying effect, it is also necessary to change the deflection angle of the valve body. Pull the handle to the right, and the sliding column and connecting rod also move to the right synchronously. The spring is compressed by force. At this time, the square column of the sliding column leaves the deflection seat, and the round column of the sliding column enters the inside of the rotating seat. The rotating seat loses its restriction and can be deflected 90 degrees up and down. The spraying effect of the valve body is improved by changing the deflection angle of the valve body. After the deflection is completed, just release the handle, the spring is not controlled by force, and brings the sliding column back to its original position. The square column of the sliding column is re-located inside the deflection seat, forming a restriction on the deflection seat, and moving the valve body at multiple angles and directions can prevent the generation of spraying dead angles while making the protective coating spray more evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the fixing mechanism of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the clamp block and the limit slider of the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the deflection assembly of the utility model.
[0021] In the figure: 1 base, 2 deflection seat, 3 mounting column, 4 fixing mechanism, 41 clamping block, 42 limiting groove, 43 limiting column, 44 limiting slider, 45 stabilizing column, 46 electric push rod, 47 rotating assembly, 471 motor, 472 gear, 473 inner gear ring, 48 deflection assembly, 481 mounting groove, 482 sliding column, 483 connecting rod, 484 spring, 485 handle, 5 bolt hole, 6 single chip computer. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 , This embodiment provides a technical solution: a fixing device for processing a gas self-closing valve body, comprising a base 1 and a fixing mechanism 4;
[0024] Base 1: The middle part of the front side thereof is rotatably connected with a deflection seat 2, and the front end of the deflection seat 2 is rotatably connected with a mounting column 3. Bolt holes 5 are provided at the lower ends of the left and right sides of the base 1 to provide a fixing foundation for the base 1. The base 1 also includes a single-chip microcomputer 6, which is arranged in the middle part of the right side of the base 1. The input end of the single-chip microcomputer 6 is electrically connected to an external power supply to provide a control effect for the fixing of the valve body;
[0025] The fixing mechanism 4 includes a clamping block 41, a limiting groove 42, a limiting column 43 and a limiting slider 44. The clamping blocks 41 are all slidably connected to the middle of the inner part of the mounting column 3. The four clamping blocks 41 are distributed in a cross shape. The limiting grooves 42 are all opened at the inner rear end of the clamping blocks 41. A limiting slider 44 is provided between the four clamping blocks 41. The four limiting grooves 42 are slidably connected to the limiting slider 44 through the limiting column 43, providing a basis for fixing the valve body. The fixing mechanism 4 also includes a stabilizing column 45. The stabilizing column 45 is arranged at the front end of one side of the clamping block 41 away from the middle of the limiting slider 44. The outer surface of the stabilizing column 45 is slidably connected to the inner front end of the mounting column 3. The fixing mechanism 4 further comprises an electric push rod 46, which is arranged at the inner rear side of the mounting column 3, and the input end of the electric push rod 46 is electrically connected to the output end of the single-chip microcomputer 6. The front end of the telescopic end of the electric push rod 46 is fixedly connected to the rear end of the limit slider 44, so that the valve body can be quickly fixed and released. The fixing mechanism 4 further comprises a rotating assembly 47, which comprises a motor 471, a gear 472 and an inner gear ring 473. The motor 471 is arranged at the inner upper end of the deflection seat 2, and the input end of the motor 471 is electrically connected to the output end of the single-chip microcomputer 6. The gear 472 is arranged at the motor 47 1, an inner gear ring 473 is arranged at the rear end of the inner wall of the mounting column 3, and the gear 472 is meshed with the inner gear ring 473, so that the valve body can be rotated to prevent the generation of a dead angle for spraying. The fixing mechanism 4 also includes a deflection assembly 48, which includes a mounting groove 481, a slide column 482, a connecting rod 483, a spring 484 and a handle 485. The mounting groove 481 is opened in the middle of the front side of the base 1, and the slide column 482 is slidably connected to the inside of the mounting groove 481. The outer surface of the slide column 482 is installed in cooperation with the inner wall of the deflection seat 2, and the connecting rod 483 is fixedly connected to the right end of the slide column 482. The handle 485 is arranged on the connecting rod 483. At the right end of the valve body, a spring 484 is provided between the right side of the sliding column 482 and the inner wall of the mounting groove 481. The spring 484 is sleeved on the outer surface of the connecting rod 483, which can quickly change the deflection angle of the valve body, facilitating the spraying work. The two ends of the sliding column 482 are square columns, and the middle part of the sliding column 482 is a circular column, which provides a basis for the deflection of the valve body angle. The valve body can be fixed by contacting the inner wall of the valve body, so that the force in four directions of the valve body is uniform, the fixing effect is good, and the valve body surface is not contacted. During spraying, secondary spraying can be effectively avoided. The valve body can also be moved at multiple angles and directions to prevent the generation of spraying dead angles while making the protective coating sprayed more evenly.
[0026] The working principle of the fixing device for processing the valve body of a gas self-closing valve provided by the utility model is as follows: when producing a gas self-closing valve, in order to extend the service life of the self-closing valve, it is necessary to spray an epoxy resin coating on the surface of the self-closing valve, pick up the valve body, insert the front side of the clamping block 41 into the interior of the valve body, and the single-chip computer 6 controls the electric push rod 46 to work. The telescopic end of the electric push rod 46 shrinks backward, driving the limit slider 44 to move backward synchronously. At this time, as the limit slider 44 moves, the limit column 43 presses the limit groove 42, bringing the clamping block 41 into contact with the valve body. 1 moves outwards, and the stabilizing column 45 provides stability and guidance for the movement of the mounting column 3 until the front ends of the four clamping blocks 41 contact the inner wall of the valve body, and the valve body is evenly stressed in four directions. The valve body is firmly fixed, and the spraying work begins after the valve body is fixed. When the epoxy resin coating is sprayed, the single chip computer 6 controls the motor 471 to operate, and the output shaft of the motor 471 drives the gear 472 to rotate. Because the gear 472 is meshed and connected with the inner gear ring 473, the mounting column 3 rotates with the rotation of the gear 472. Rotate, and the valve body rotates with it, and the spraying work is carried out at this time. By continuously rotating the valve body, all parts of the valve body can be sprayed in place without leaving dead angles. In order to achieve the best spraying effect, it is also necessary to change the deflection angle of the valve body, pull the handle 485 to the right, the slide column 482 and the connecting rod 483 also move to the right synchronously, and the spring 484 is compressed by force. At this time, the square column of the slide column 482 leaves the deflection seat 2, and the round column of the slide column 482 enters the interior of the rotating seat 2. The rotating seat 2 loses its restriction and can be deflected up and down. After the deflection is completed by ninety degrees, just release the handle 485, the spring 484 is not controlled by force, and the slide column 482 returns to its original position. The square column of the slide column 482 is re-located inside the deflection seat 2, forming a restriction on the deflection seat 2, and the valve body can be fixed by contacting the inner wall of the valve body, so that the valve body is evenly stressed in four directions, with good fixing effect, without contacting the surface of the valve body, and can effectively avoid secondary spraying during spraying. The valve body can also be moved at multiple angles and directions to prevent the generation of spraying dead corners while making the protective coating sprayed more evenly.
[0027] It is worth noting that the single chip microcomputer 6 disclosed in the above embodiment is an S7-200 single chip microcomputer, the electric push rod 46 is a SLEL506 electric push rod, the motor 471 is a JGA25-370 motor, and the single chip microcomputer 6 controls the operation of the electric push rod 46 and the motor 471 using methods commonly used in the prior art.
[0028] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A fixing device for processing a gas self-closing valve body, characterized in that: It comprises a base (1) and a fixing mechanism (4); Base (1): The middle part of the front side thereof is rotatably connected to a deflection seat (2), and the front end of the deflection seat (2) is rotatably connected to a mounting column (3); The fixing mechanism (4) comprises a clamping block (41), a limiting groove (42), a limiting column (43) and a limiting slider (44); the clamping blocks (41) are all slidably connected to the middle of the interior of the mounting column (3); the four clamping blocks (41) are arranged in a cross shape; the limiting grooves (42) are all arranged at the rear end of the interior of the clamping blocks (41); a limiting slider (44) is provided between the four clamping blocks (41); and the four limiting grooves (42) are all slidably connected to the limiting slider (44) via the limiting column (43).
2. A fixing device for processing a gas self-closing valve body according to claim 1, characterized in that: It also comprises a single chip microcomputer (6), which is arranged in the middle of the right side of the base (1), and the input end of the single chip microcomputer (6) is electrically connected to an external power supply.
3. A fixing device for machining a gas self-closing valve body according to claim 2, characterized in that: The fixing mechanism (4) further comprises a stabilizing column (45), which is arranged at a front end of a side of the clamping block (41) away from the middle of the limiting slider (44), and an outer surface of the stabilizing column (45) is slidably connected to an inner front end of the mounting column (3).
4. A fixing device for machining a gas self-closing valve body according to claim 3, characterized in that: The fixing mechanism (4) also includes an electric push rod (46), which is arranged on the inner rear side of the mounting column (3), the input end of the electric push rod (46) is electrically connected to the output end of the single-chip computer (6), and the front end of the telescopic end of the electric push rod (46) is fixedly connected to the rear end of the limit slider (44).
5. A fixing device for machining a gas self-closing valve body according to claim 4, characterized in that: The fixing mechanism (4) further comprises a rotating assembly (47), wherein the rotating assembly (47) comprises a motor (471), a gear (472) and an inner gear ring (473), wherein the motor (471) is arranged at the inner upper end of the deflection seat (2), the input end of the motor (471) is electrically connected to the output end of the single-chip microcomputer (6), the gear (472) is arranged at the upper end of the output shaft of the motor (471), the inner gear ring (473) is arranged at the rear end of the inner wall of the mounting column (3), and the gear (472) is meshingly connected with the inner gear ring (473).
6. A fixing device for processing a gas self-closing valve body according to claim 1, characterized in that: The fixing mechanism (4) also includes a deflection assembly (48), and the deflection assembly (48) includes a mounting groove (481), a sliding column (482), a connecting rod (483), a spring (484) and a handle (485). The mounting groove (481) is opened in the middle of the front side of the base (1), the sliding column (482) is slidably connected to the inside of the mounting groove (481), the outer surface of the sliding column (482) is matched with the inner wall of the deflection seat (2), the connecting rod (483) is fixedly connected to the right end of the sliding column (482), the handle (485) is arranged at the right end of the connecting rod (483), and a spring (484) is arranged between the right side of the sliding column (482) and the inner wall of the mounting groove (481), and the spring (484) is sleeved on the outer surface of the connecting rod (483).
7. A fixing device for machining a gas self-closing valve body according to claim 6, characterized in that: The two ends of the sliding column (482) are square columns, and the middle part of the sliding column (482) is a round column.
8. A fixing device for machining a gas self-closing valve body according to claim 1, characterized in that: Bolt holes (5) are provided at the lower ends of the left and right sides of the base (1).