Sludge-containing phosphorite cleaning device
By designing a mud-containing phosphate ore cleaning device including feed belt conveyor, cleaning drum and flushing mechanism, the problems of cumbersome loading and discharge of existing devices and easy blockage of equipment are solved, efficient cleaning and repeated use of sewage are achieved, and cleaning efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202421824004.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing mud-containing phosphate ore cleaning device is complicated in the loading and discharge process, which reduces the cleaning efficiency, and the roller and filter sludge box are easily blocked, affecting the water flow circulation, resulting in equipment damage and shortening service life.
A sludge-containing phosphate ore cleaning device is designed, including a feeding mechanism and a cleaning mechanism. The feeding mechanism realizes continuous feeding through a loading belt conveyor. The cleaning mechanism includes a cleaning drum, a filter tank and a flushing mechanism. The cleaning drum is rotatably installed on the roller frame through a sliding chute. The flushing mechanism continuously flushs the ore through a flushing pipe, and collects and filters the sewage to realize the repeated utilization of sewage.
Continuous feeding and cleaning are achieved, cleaning efficiency is improved, and resource utilization is optimized and the service life of the equipment is extended through repeated use of sewage.
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Figure CN222944053U_ABST
Abstract
Description
Technical Field
[0001] The utility model patent belongs to the technical field of phosphate mining equipment, and specifically relates to a muddy phosphate ore cleaning device. Background Art
[0002] Phosphate rock is a general term for phosphate minerals that can be used economically. It is an important chemical mineral raw material. In the process of phosphate mining, it is necessary to clean the soil attached to the raw phosphate ore. The traditional cleaning methods include: waterless screening or stirring and settling in water to separate the soil from the phosphate ore. However, waterless screening of phosphate ore can only remove the soil that has been separated from the phosphate ore, but cannot remove the soil wrapped on the surface of the phosphate ore. It is necessary to stir the phosphate ore to clean and remove the soil wrapped on the surface of the phosphate ore when it is precipitated in water, but the precipitated soil impurities are not easy to clean.
[0003] In the prior art, there is a muddy phosphate ore cleaning device disclosed in a Chinese patent (CN220295363U), which includes a processing shell and a cleaning mechanism, wherein both ends of the processing shell are fixedly connected and provided with end frames, and the cleaning mechanism includes a drum, an end pipe, and a metal round screen, wherein the drum is rotatably installed in the processing shell, the end pipe is fixedly installed at both ends of the drum, the end pipe is rotatably placed at the transition section of the end frame, the metal round screen is threadedly connected and installed on the inner circular wall of the end pipe, the outer end of the end frame is connected and fixedly installed with a circulation pipeline, and a circulation water pump is connected and fixedly installed in the circulation pipeline;
[0004] This design has the following defects:
[0005] 1. When loading the device, the drum needs to be lifted out of the processing shell, and the material needs to be fed outside the processing shell. After the feeding is completed, it needs to be lifted back into the processing shell, and the same applies to the unloading. The steps of loading and unloading are very cumbersome, which will reduce the cleaning efficiency;
[0006] 2. Filtration by the drum and filter mud box will easily cause blockage, affect water circulation, and increase the hydraulic pressure in the treatment shell, damage the working mechanisms in the treatment shell, and shorten its service life.
[0007] Therefore, this paper proposes a mud-containing phosphate ore cleaning device. Utility Model Content
[0008] In order to solve the above problems, the utility model provides a muddy phosphate ore cleaning device which can continuously feed and continuously flush the muddy phosphate ore and can repeatedly utilize the sewage after cleaning.
[0009] In order to achieve the above-mentioned technical effect, the utility model is implemented through the following technical scheme: a mud-containing phosphate ore cleaning device, including a feeding mechanism and a cleaning mechanism, the feeding mechanism is installed above the feeding port of the cleaning mechanism, the cleaning mechanism also includes a cleaning box, a cleaning drum, a filter tank, and a flushing mechanism, the front and rear sides of the cleaning box are respectively provided with a feeding port and a discharging port, a sewage collecting trough is provided on the lower side of the cleaning box, the cleaning box is installed above the filter tank and the water outlet of the sewage collecting trough of the cleaning box is connected to the sedimentation bin of the filter tank through an outlet pipe, the cleaning drum is rotatably installed on the roller frame in the cleaning box through the slide groove on its outer side, and the front and rear ends of the flushing mechanism are respectively connected to the central axis of the cleaning drum and the clean water bin of the filter tank.
[0010] Preferably, the feeding mechanism further comprises a feeding belt conveyor and a feeding bin, the feeding belt conveyor is arranged above the feeding port of the cleaning box, and the discharging end of the feeding belt conveyor is connected to the feeding port of the cleaning box through the feeding bin.
[0011] Preferably, the loading bin further comprises a bin body, a brush wheel and a No. 1 driving motor, a brush wheel is rotatably installed in the bin body and the brush wheel is located below the discharge end of the loading belt conveyor, and the driving end of the No. 1 driving motor is connected to the brush wheel.
[0012] Preferably, a large gear is arranged on the front side of the cleaning drum, and a spiral guide rail and a bracket are arranged on the inner side of the cleaning drum.
[0013] Preferably, a small gear is meshingly connected below the large gear and the small gear is installed on the cleaning box, and a No. 2 driving motor is connected to the front end of the small gear.
[0014] Preferably, the filter tank is provided with a sedimentation bin and a clean water bin from front to back, a partition is provided between the sedimentation bin and the clean water bin, an overflow filter is provided on the upper side of the partition, and a mud filter is provided in the middle of the sedimentation bin.
[0015] Preferably, the flushing mechanism also includes a flushing pipe, a pipeline, a water pump, and a suction pipe. The flushing pipe is installed on the bracket of the central axis of the cleaning drum. The flushing pipe is connected to the water pump above the clean water bin through a pipeline. The rear end of the water pump is connected to a suction pipe extending into the clean water bin.
[0016] The beneficial effects of the utility model are:
[0017] The device can continuously feed materials through the feeding belt conveyor in the feeding mechanism, and the fed muddy phosphate ore enters the cleaning drum through the feeding port, and then the cleaning drum continuously rolls and stirs the muddy phosphate ore, and guides the ore to the discharge port through the spiral guide rail during stirring. At the same time, during the stirring and guiding process, the muddy phosphate ore is continuously flushed by the flushing pipe in the flushing mechanism; and the sewage generated by the flushing will be collected by the sewage collection tank and flow from the outlet to the sedimentation bin of the filter tank, thereby the sludge in the sewage is settled and filtered in the sedimentation bin, and then the clean water filtered by the mud filter in the sedimentation bin can enter the clean water bin through the overflow filter on the partition for standby; it can be seen from the above that the device can continuously feed and continuously flush the muddy phosphate ore, thereby improving the cleaning efficiency, and the sewage after cleaning can be repeatedly utilized. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for describing the embodiment will be briefly introduced below. Those skilled in the art can also obtain other drawings based on these drawings without paying any creative work.
[0019] Figure 1 It is the positive isometric view of the utility model;
[0020] Figure 2 It is a reverse isometric view of the utility model;
[0021] Figure 3 It is a cross-sectional schematic diagram of the main view of the utility model;
[0022] Figure 4 It is a cross-sectional schematic diagram of a left view of the utility model;
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] Cleaning box; 2. Cleaning drum; 3. Filter tank; 4. Feed inlet; 5. Discharge outlet; 6. Sewage collection tank; 7. Water outlet; 8. Water outlet pipe; 9. Chute; 10. Roller frame; 11. Feeding belt conveyor; 12. Feeding bin; 13. Bin body; 14. Brush wheel; 15. No. 1 driving motor; 16. Large gear; 17. Spiral guide rail; 18. Bracket; 19. Small gear; 20. No. 2 driving motor; 21. Sedimentation bin; 22. Clean water bin; 23. Partition; 24. Overflow filter; 25. Mud filter; 26. Flushing pipe; 27. Pipeline; 28. Water pump; 29. Suction pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model. Example 1
[0026] like Figures 1 to 4 As shown, the prior art in this embodiment has the following problems: The inventor found that a muddy phosphate ore cleaning device disclosed in the Chinese patent (CN220295363U) has the following defects: when loading the device, the drum needs to be lifted out of the processing shell, and the material is fed outside the processing shell. After the feeding is completed, it needs to be re-lifted into the processing shell, and the same is true for discharging. The steps of feeding and discharging are very cumbersome, which will reduce the cleaning efficiency; the drum and the filter mud box will easily cause blockage when filtering, affecting the water circulation, and at the same time will increase the hydraulic pressure in the processing shell, damage the various working mechanisms in the processing shell, and shorten its service life;
[0027] Therefore, the inventor provides a mud-containing phosphate ore cleaning device, including a feeding mechanism and a cleaning mechanism. The feeding mechanism is installed above the feeding port 4 of the cleaning mechanism. The cleaning mechanism also includes a cleaning box 1, a cleaning drum 2, a filter tank 3, and a flushing mechanism. The front and rear sides of the cleaning box 1 are respectively provided with a feeding port 4 and a discharging port 5. A sewage collecting trough 6 is provided on the lower side of the cleaning box 1. The cleaning box 1 is installed above the filter tank 3 and the water outlet 7 of the sewage collecting trough 6 of the cleaning box 1 is connected to the sedimentation bin 21 of the filter tank 3 through an outlet pipe 8. The cleaning drum 2 is rotatably installed on the roller frame 10 in the cleaning box 1 through the slide groove 9 on its outer side. The front and rear ends of the flushing mechanism are respectively connected to the central axis of the cleaning drum 2 and the clean water bin 22 of the filter tank 3.
[0028] The effect is as follows: As can be seen from the above, the device can carry out continuous feeding and continuous flushing of muddy phosphate ore, thereby improving the cleaning efficiency, and at the same time the sewage after cleaning can be repeatedly utilized.
[0029] Furthermore, the feeding mechanism also includes a feeding belt conveyor 11 and a feeding bin 12. The feeding belt conveyor 11 is arranged above the feeding port 4 of the cleaning box 1, and the discharge end of the feeding belt conveyor 11 is connected to the feeding port 4 of the cleaning box 1 through the feeding bin 12; this structure can continuously feed through the feeding belt conveyor 11.
[0030] Furthermore, the loading bin 12 also includes a bin body 13, a brush wheel 14, and a No. 1 driving motor 15. The brush wheel 14 is rotatably installed in the bin body 13 and is located below the discharge end of the loading belt conveyor 11. The driving end of the No. 1 driving motor 15 is connected to the brush wheel 14. This structure can drive the brush wheel 14 to clean the belt of the loading belt conveyor 11 through the No. 1 driving motor 15 to prevent the belt from carrying material and blocking the loading belt conveyor 11.
[0031] Furthermore, a large gear 16 is provided on the front side of the cleaning drum 2, and a spiral guide rail 17 and a bracket 18 are provided on the inner side of the cleaning drum 2; the large gear 16 in the mechanism can be meshed with a small gear 19 to serve as the driving end of the cleaning drum 2, and the spiral guide rail 17 can guide the ore material to be discharged backward while the cleaning drum 2 rolls and stirs the muddy phosphate ore; and the bracket 18 in the structure can provide a stable support for the inside of the cleaning drum 2, and can also be rotatably installed on the flushing pipe at its center.
[0032] Furthermore, a small gear 19 is meshedly connected below the large gear 16 and is installed on the cleaning box 1, and a second drive motor 20 is connected to the front end of the small gear 19; this structure can provide power to the large gear 16 through the second drive motor 20 and the small gear 19.
[0033] Furthermore, a sedimentation bin 21 and a clean water bin 22 are respectively provided in the filter tank 3 from front to back, a partition 23 is provided between the sedimentation bin 21 and the clean water bin 22, an overflow filter 24 is provided on the upper side of the partition 23, and a sludge filter 25 is provided in the middle of the sedimentation bin 21; this structure can sediment and filter the sludge in the sewage in the sedimentation bin 21, and then, the clean water filtered by the sludge filter 25 in the sedimentation bin 21 can pass through the overflow filter 24 on the partition 23 and enter the clean water bin 22 for standby. Example 2
[0034] like Figures 1 to 4 As shown, derived from the above embodiments, the flushing mechanism provided in this embodiment also includes a flushing pipe 26, a pipeline 27, a water pump 28, and a suction pipe 29. The flushing pipe 26 is installed on the bracket 18 of the central axis of the cleaning drum 2. The flushing pipe 26 is connected to the water pump 28 above the clean water tank 22 through the pipeline 27. The rear end of the water pump 28 is connected to a suction pipe 29 extending into the clean water tank 22. This structure can continuously pump the clean water in the clean water tank 22 into the flushing pipe 26 through the water pump 28 to flush the muddy phosphate ore.
[0035] The working principle of the utility model is as follows: the device can continuously feed materials through the feeding belt conveyor 11 in the feeding mechanism, and the fed muddy phosphate ore enters the cleaning drum 2 through the feeding port 4, and then the cleaning drum 2 continuously rolls and stirs the muddy phosphate ore, and during stirring, the ore is guided to the discharge port 5 through the spiral guide rail 17, and at the same time, during the stirring and guiding process, the muddy phosphate ore is continuously flushed by the flushing pipe 26 in the flushing mechanism; and the sewage generated by the flushing will be collected by the sewage collection tank 6 and flow from the water outlet 7 to the sedimentation bin 21 of the filter tank 3, thereby the sludge in the sewage is settled and filtered in the sedimentation bin 21, and then the clean water filtered by the mud filter 25 in the sedimentation bin 21 can pass through the overflow filter 24 on the partition 23 into the clean water bin 22 for standby.
[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0037] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A cleaning device for muddy phosphate ore, comprising a feeding mechanism and a cleaning mechanism, wherein the feeding mechanism is installed above a feeding port (4) of the cleaning mechanism, and is characterized in that: The cleaning mechanism further comprises a cleaning box (1), a cleaning drum (2), a filter pool (3), and a flushing mechanism. The cleaning box (1) is provided with a feed inlet (4) and a discharge outlet (5) on the front and rear sides respectively. A sewage collecting tank (6) is provided on the lower side of the cleaning box (1). The cleaning box (1) is installed above the filter pool (3), and the water outlet (7) of the sewage collecting tank (6) of the cleaning box (1) is connected to a sedimentation bin (21) of the filter pool (3) through a water outlet pipe (8). The cleaning drum (2) is rotatably installed on a roller frame (10) in the cleaning box (1) through a slide groove (9) on the outer side thereof. The front and rear ends of the flushing mechanism are respectively connected to the central axis of the cleaning drum (2) and the clean water bin (22) of the filter pool (3).
2. A muddy phosphate ore cleaning device according to claim 1, characterized in that: The feeding mechanism further comprises a feeding belt conveyor (11) and a feeding bin (12); the feeding belt conveyor (11) is arranged above the feeding port (4) of the cleaning box (1); and the discharge end of the feeding belt conveyor (11) is connected to the feeding port (4) of the cleaning box (1) via the feeding bin (12).
3. A muddy phosphate ore cleaning device according to claim 2, characterized in that: The loading bin (12) further comprises a bin body (13), a brush wheel (14), and a first drive motor (15); the brush wheel (14) is rotatably mounted in the bin body (13) and is located below the discharge end of the loading belt conveyor (11); and the drive end of the first drive motor (15) is connected to the brush wheel (14).
4. A muddy phosphate ore cleaning device according to claim 1, characterized in that: A large gear (16) is arranged on the front side of the cleaning drum (2), and a spiral guide rail (17) and a bracket (18) are arranged on the inner side of the cleaning drum (2).
5. A muddy phosphate ore cleaning device according to claim 4, characterized in that: A small gear (19) is meshedly connected below the large gear (16) and the small gear (19) is mounted on the cleaning box (1). A second drive motor (20) is connected to the front end of the small gear (19).
6. The cleaning device for muddy phosphate ore according to claim 1, characterized in that: The filter tank (3) is provided with a sedimentation bin (21) and a clean water bin (22) from front to back, a partition (23) is provided between the sedimentation bin (21) and the clean water bin (22), an overflow filter (24) is provided on the upper side of the partition (23), and a mud filter (25) is provided in the middle of the sedimentation bin (21).
7. The cleaning device for phosphate ore containing mud according to claim 1, characterized in that: The flushing mechanism further comprises a flushing pipe (26), a pipeline (27), a water pump (28), and a water extraction pipe (29). The flushing pipe (26) is mounted on a bracket (18) on the central axis of the cleaning drum (2). The flushing pipe (26) is connected to the water pump (28) above the clean water bin (22) via the pipeline (27). The rear end of the water pump (28) is connected to a water extraction pipe (29) extending into the clean water bin (22).
Citation Information
Patent Citations
Sludge-containing phosphorite cleaning device
CN220295363U