Metal wire production and processing calendering device
By introducing the design of cleaning boxes and sponge blocks into the metal wire calendering device, the problems of surface pollution and wear after metal wire calendering are solved, and cleaner and higher-quality metal wire production is achieved.
Patent Information
- Application Number
- CN202421650746.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-12
AI Technical Summary
During the rolling process of metal wire, impurities are extruded to the surface of the wire, resulting in surface contamination and easily causing wear problems.
A metal wire production, processing and calendering device is designed, which includes a cleaning box and a sponge block. It can remove oil and dust impurities from the surface of the metal wire through a soft brush, and reduce scratches or wear when the metal wire moves in the cleaning box through a sponge block.
Effectively remove impurities on the surface of metal wire, keep the surface clean, reduce wear problems in subsequent processing, and improve the cleanliness and overall quality of metal wire calendering work.
Smart Images
Figure CN222944184U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal wire processing, in particular to a metal wire production and processing rolling device. Background Art
[0002] Metal wire is a linear material made of various metals. Metal wire is widely used in many fields, such as electrical equipment, automobiles, construction and industry.
[0003] Metal wire is a linear material made of metals such as copper, aluminum, steel and iron. Metal wire rolling is an important metal processing method in the processing process. Metal wire is mainly used to change the shape, size and performance of metal wire. Metal wire processing rolling is to place the metal material between rollers and apply a certain pressure to the metal material to make the material plastically deform. During the rolling process, the metal material is subjected to forces in two directions. Under the joint action of the two forces, the metal material undergoes plastic deformation to form the required size and shape.
[0004] The metal wire raw materials contain oxides and impurities. During the metal material calendering process, the impurities are squeezed onto the wire surface. Impurities are generated on the surface of the metal wire after calendering, which can easily cause wear problems during subsequent processing.
[0005] To this end, the utility model provides a metal wire production and processing rolling device. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: a metal wire production and processing calendering device described in the utility model comprises a frame; a discharge reel is rotatably connected to the middle part of the frame; the discharge reel is arranged at one side of the middle part of the frame; a plurality of guide rollers are rotatably connected to the middle part of the frame; two calendering rollers are rotatably connected to the middle part of the frame; a winding roller is rotatably connected to the middle part of the frame; the winding roller is arranged at a side away from the discharge reel; a fixed frame is fixedly connected to the middle part of the frame; the fixed frame is fixedly connected to one side of two calendering rollers; a cleaning box is fixedly connected to the end of the fixed frame; an inlet is provided on the side wall of the cleaning box; an outlet is provided on the side away from the inlet; two fixed rods are fixedly connected to the middle part of the fixed frame; the two fixed rods are fixedly connected to the inside of the cleaning box; a soft brush is fixedly connected to the middle part of the fixed rod; a water outlet pipe is fixedly connected to the bottom of the cleaning box; the surface of the metal wire after calendering is cleaned by the above structure, and the oil stains and dust impurities attached to the surface of the metal wire after calendering can be effectively removed, so that the surface of the metal wire is effectively kept clean.
[0008] Preferably, the side wall of the cleaning box is provided with two groups of grooves; two of the grooves form a group; the two groups of grooves are arranged opposite to each other; two of the grooves are provided on both sides of the inlet and the outlet; a fixed block is installed in the middle of the groove; a connecting frame is fixedly connected to the side walls of the two fixed blocks; a sponge block is fixedly connected to the middle of the connecting frame; the side wall of the cleaning box is provided with multiple groups of slide grooves; every two of the slide grooves are provided on one side of the groove; a slide plate is slidably connected in the middle of the two slide grooves; through the above-mentioned structure, the sponge block can effectively reduce the scratches or wear caused by the contact and movement of the metal wire surface with the cleaning box during the movement of the metal wire in the middle of the cleaning box.
[0009] Preferably, a hot air blower is fixedly connected to the top of the frame; a connecting pipe is fixedly connected to the middle of the hot air blower; an exhaust duct is fixedly connected to the middle of the connecting pipe; one end of the exhaust duct is fixedly connected to the middle of the frame; two groups of exhaust holes are opened in the middle of the exhaust duct; the two groups of exhaust holes are arranged opposite to each other; through the above structure, hot air is blown toward the surface of the cleaned metal wire, so that the moisture on the surface of the metal wire can be quickly evaporated.
[0010] Preferably, two guide boxes are fixedly connected to the middle part of the exhaust duct; the two guide boxes are arranged opposite to each other; the two guide boxes are fixed at the corresponding exhaust hole positions; a through groove is opened in the middle part of the guide box; through the above structure, the guide box can guide the hot air in a concentrated manner, which can effectively reduce the diffusion and loss of hot air, and can make the hot air blow directly to the surface of the metal wire, so that the surface of the metal wire can be fully dried.
[0011] Preferably, a support rod is fixed to the top of the frame; the support rod is fixed to the bottom of the winding roller; two electric push rods are fixed to the middle of the support rod; the two electric push rods are arranged opposite to each other; a rubber pad is fixed to the output end of the electric push rod; through the above structure, the electric push rod can make the metal wire subject to uniform pressure during the winding process, thereby reducing the accumulation of the metal wire in the middle of the winding roller during the winding process.
[0012] Preferably, a filter is fixedly connected to the middle of the cleaning box; the filter is fixedly connected to the inside of the cleaning box; the filter is fixedly connected to the bottom position of the two fixed rods; through the above structure, the filter can effectively intercept and collect impurities generated during the cleaning process, and can concentrate the impurities, which effectively facilitates subsequent cleaning and disposal.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The metal wire production and processing rolling device described in the utility model can effectively remove oil stains and dust impurities attached to the surface of the metal wire after rolling by cleaning the surface of the metal wire after rolling, thereby effectively keeping the surface of the metal wire clean.
[0015] 2. The metal wire production and processing calendering device described in the utility model can effectively reduce the scratches or wear caused by the contact and movement between the surface of the metal wire and the cleaning box during the movement of the metal wire in the middle of the cleaning box through the sponge block. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The utility model will be further described below in conjunction with the accompanying drawings.
[0017] Figure 1 It is a three-dimensional diagram of a metal wire production and processing rolling device in the utility model;
[0018] Figure 2 It is a structural schematic diagram of the cleaning box in the utility model;
[0019] Figure 3 It is a structural schematic diagram of the sponge block in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the guide box in the utility model;
[0021] Figure 5 It is a structural schematic diagram of the rubber pad in the utility model;
[0022] In the figure: 1. fixing frame; 11. cleaning box; 12. inlet; 13. outlet; 14. fixing rod; 15. soft brush; 16. water outlet pipe; 2. groove; 21. fixing block; 22. connecting frame; 23. sponge block; 24. slide groove; 25. slide plate; 3. hot air blower; 31. connecting pipe; 32. exhaust pipe; 33. exhaust hole; 4. guide box; 41. through groove; 5. support rod; 51. electric push rod; 52. rubber pad; 6. filter screen; 8. frame; 81. unwinding drum; 82. guide roller; 83. calendering roller; 84. winding roller. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figures 1 to 3As shown, a metal wire production and processing rolling device described in an embodiment of the utility model includes a frame 8; a reel 81 is rotatably connected to the middle of the frame 8; the reel 81 is arranged on one side of the middle of the frame 8; a plurality of guide rollers 82 are rotatably connected to the middle of the frame 8; two rolling rollers 83 are rotatably connected to the middle of the frame 8; a winding roller 84 is rotatably connected to the middle of the frame 8; the winding roller 84 is arranged on the side away from the reel 81; a fixed frame 1 is fixedly connected to the middle of the frame 8; the fixed frame 1 is fixedly connected to one side of the two rolling rollers 83; a cleaning box 11 is fixedly connected to the end of the fixed frame 1 The side wall of the cleaning box 11 is provided with an inlet 12; the side wall of the cleaning box 11 is provided with an outlet 13; the outlet 13 is provided on the side away from the inlet 12; two fixing rods 14 are fixedly connected to the middle of the fixing frame 1; the two fixing rods 14 are fixedly connected to the inside of the cleaning box 11; a soft brush 15 is fixedly connected to the middle of the fixing rods 14; a water outlet pipe 16 is fixedly connected to the bottom of the cleaning box 11; when working, water is placed from the top of the cleaning box 11 to store a certain amount of water inside the cleaning box 11, the metal wire to be rolled is placed on the unwinding drum 81, and the metal wire is passed through the two guide rollers 82. The metal wire is rolled between two calendering rollers 83, and a certain pressure is applied to the metal wire by the calendering rollers 83, so that the metal wire gradually undergoes plastic deformation, thereby rolling the metal wire into a desired shape and size. One end of the rolled metal wire passes through the middle of the inlet 12, enters between the two fixed rods 14, contacts the surface of the metal wire through the soft brush 15, and then passes through the outlet 13, passes through a plurality of guide rollers 82, and is rolled up by the winding roller 84. When the rolled metal wire is rolled up, it moves inside the cleaning box 11. When the metal wire moves between the two soft brushes 15, the soft brush 15 Impurities on the surface of the metal wire are removed. When the metal wire is rolled, water is discharged from the middle of the outlet pipe 16. By cleaning the surface of the rolled metal wire, oil and dust impurities attached to the surface of the metal wire after rolling can be effectively removed, effectively keeping the surface of the metal wire clean. The brush can penetrate into the gaps on the surface of the metal wire to achieve a fine cleaning effect, effectively reducing the problem of wear caused by impurities remaining on the surface of the metal wire during subsequent processing. The soft characteristics of the soft brush 15 make it difficult to scratch or damage the surface of the metal wire, thereby effectively improving the cleanliness and overall quality of the metal wire rolling work.
[0025] like Figure 2 and Figure 3As shown, the side wall of the cleaning box 11 is provided with two groups of grooves 2; two of the grooves 2 form a group; the two groups of grooves 2 are arranged opposite to each other; the two grooves 2 are provided on both sides of the inlet 12 and the outlet 13; a fixing block 21 is installed in the middle of the groove 2; the side walls of the two fixing blocks 21 are fixedly connected with connecting frames 22; the middle of the connecting frame 22 is fixedly connected with a sponge block 23; the side wall of the cleaning box 11 is provided with multiple groups of slide grooves 24; every two of the slide grooves 24 are provided on one side of the groove 2; the middle of the two slide grooves 24 are slidably connected with a slide plate 25; when working, the two connecting frames 22 are placed in the middle of the inlet 12 and the outlet 13, so that the fixing blocks 21 enter the middle of the corresponding grooves 2, and then the slide plate 25 is moved toward the fixing blocks 21. The fixed block 21 is moved to make the slide plate 25 slide inside the two slide grooves 24, and the fixed block 21 is fixed inside the groove 2 by the slide plate 25, and the rolled metal wire is passed through the middle of the two sponge blocks 23, so that the metal wire contacts the sponge block 23 when moving. The sponge block 23 can effectively reduce the scratches or wear caused by the contact and movement of the metal wire surface with the cleaning box 11 during the movement of the metal wire in the middle of the cleaning box 11, and the sponge block 23 can reduce the impact and friction of the metal wire during the movement. The sponge block 23 can be effectively fixed by the slide plate 25, and the sponge block 23 can be quickly installed and disassembled by the fixed block 21, and the operation is simple and convenient.
[0026] like Figure 1 and Figure 4 As shown, a hot air blower 3 is fixedly connected to the top of the frame 8; a connecting pipe 31 is fixedly connected to the middle of the hot air blower 3; an exhaust pipe 32 is fixedly connected to the middle of the connecting pipe 31; one end of the exhaust pipe 32 is fixedly connected to the middle of the frame 8; two groups of exhaust holes 33 are opened in the middle of the exhaust pipe 32; the two groups of exhaust holes 33 are arranged opposite to each other; when working, the hot air blower 3 is powered on and turned on, so that the hot air generated inside the hot air blower 3 is discharged to the inside of the exhaust pipe 32 through the connecting pipe 31, and the hot air is then discharged through the two groups of exhaust holes 33, so that the hot air is blown to the corresponding metal wire position, so as to dry the metal wire, and by blowing the hot air to the surface of the cleaned metal wire, the moisture on the surface of the metal wire can be quickly evaporated, which can effectively reduce the waiting time of the cleaned metal wire, and can reduce the moisture on the surface of the metal wire to form water stains and cause rust, and can blow away dust and impurities in the air, effectively reducing the problem of secondary pollution on the surface of the metal wire.
[0027] like Figure 1 and Figure 4As shown, two guide boxes 4 are fixedly connected to the middle part of the exhaust pipe 32; the two guide boxes 4 are arranged opposite to each other; the two guide boxes 4 are fixedly connected to the corresponding exhaust holes 33; a through slot 41 is opened in the middle part of the guide box 4; when working, the hot air is discharged into the guide box 4 through the multiple groups of exhaust holes 33, and the hot air is concentrated by the guide box 4, and the concentrated hot air is discharged from the through slot 41. The metal wire passes through the middle position of the through slot 41, so that the hot air is blown to the surface of the metal wire in an all-round way. The hot air can be concentrated and guided by the guide box 4, which can effectively reduce the diffusion and loss of hot air, and can make the hot air blow directly to the surface of the metal wire, so that the surface of the metal wire can be fully dried, and can effectively guide the hot air to be discharged from the through slot 41, thereby reducing the diversion of hot air, thereby effectively improving the drying efficiency of the metal wire surface.
[0028] like Figure 1 As shown, a support rod 5 is fixedly connected to the top of the frame 8; the support rod 5 is fixedly connected to the bottom of the winding roller 84; two electric push rods 51 are fixedly connected to the middle of the support rod 5; the two electric push rods 51 are arranged opposite to each other; the output end of the electric push rod 51 is fixedly connected to a rubber pad 52; during operation, when the rolled metal wire is rolled up by the winding roller 84, the stretching speed of the two electric push rods 51 is controlled, the two electric push rods 51 are staggered and stretched, and the rubber pad 52 is used to push the metal wire so that it is evenly distributed during the rolling process. The electric push rod 51 can make the metal wire receive uniform pressure during the rolling process, reduce the accumulation of the metal wire in the middle of the winding roller 84 during the rolling process, and effectively form a uniform stack of the metal wire in the winding roller 84, effectively reduce the discontinuity of the winding process caused by the accumulation of the metal wire, and reduce the problem of uneven winding of the metal wire, thereby effectively improving the efficiency of the metal wire rolling work.
[0029] like Figure 2 and Figure 3 As shown, a filter screen 6 is fixedly connected to the middle of the cleaning box 11; the filter screen 6 is fixedly connected to the inside of the cleaning box 11; the filter screen 6 is fixedly connected to the bottom position of the two fixed rods 14; during operation, when the metal wire is being cleaned, impurities are filtered through the filter screen 6, and when the water flow is discharged, the impurities are separated from the water, and the filter screen 6 can effectively intercept and collect impurities generated during the cleaning process, and can concentrate the impurities to effectively facilitate subsequent cleaning and disposal, and can effectively separate water and impurities, and can effectively keep the purity of the cleaned water, and can reuse the water in the cleaning box 11, effectively reducing the waste of water resources.
[0030] During operation, water is placed from the top of the cleaning box 11 to store a certain amount of water inside the cleaning box 11. The metal wire to be rolled is placed on the unwinding drum 81, and the metal wire passes through two rolling rollers 83 through one of the guide rollers 82. The rolling rollers 83 apply a certain pressure to the metal wire to gradually produce plastic deformation of the metal wire, so that the metal wire is rolled into a desired shape and size. One end of the rolled metal wire passes through the middle of the inlet 12 and enters between the two fixing rods 14. The soft brush 15 contacts the surface of the metal wire, and then The metal wire passes through the outlet 13, passes through a plurality of guide rollers 82 and is wound up by the winding roller 84. When the rolled metal wire is wound up, it moves inside the cleaning box 11. When the metal wire moves between the two soft brushes 15, the soft brushes 15 remove impurities on the surface of the metal wire. When the metal wire is rolled up, the water is discharged from the middle of the water outlet pipe 16. The two connecting frames 22 are placed in the middle of the inlet 12 and the outlet 13, so that the fixed block 21 enters the middle of the corresponding groove 2, and then the slide plate 25 is moved to the fixed block 21. The sliding plate 25 is moved to slide inside the two slide grooves 24, and the fixing block 21 is fixed inside the groove 2 through the sliding plate 25, and the rolled metal wire passes through the middle of the two sponge blocks 23, so that the metal wire contacts the sponge block 23 when moving, and the hot air blower 3 is powered on and turned on, so that the hot air generated inside the hot air blower 3 is discharged to the exhaust pipe 32 through the connecting pipe 31, and the hot air is discharged through the two groups of exhaust holes 33, so that the hot air is blown to the corresponding metal wire position, so that the metal wire is dried, and the hot air is discharged into the guide box 4 through the multiple groups of exhaust holes 33. The hot air is concentrated by the guide box 4, and the concentrated hot air is discharged from the through slot 41. The metal wire passes through the middle position of the through slot 41, so that the hot air is blown to the surface of the metal wire in an all-round way. When the rolled metal wire is wound by the winding roller 84, the stretching speed of the two electric push rods 51 is controlled, and the two electric push rods 51 are staggered and stretched. The metal wire is pushed by the rubber pad 52 to make the metal wire evenly distributed during the winding process. When the metal wire is cleaned, impurities are filtered through the filter screen 6, and when the water flow is discharged, the impurities are separated from the water.
[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A metal wire production and processing rolling device, comprising a frame (8); characterized in that: The middle part of the frame (8) is rotatably connected to a reel (81); the reel (81) is arranged on one side of the middle part of the frame (8); the middle part of the frame (8) is rotatably connected to a plurality of guide rollers (82); the middle part of the frame (8) is rotatably connected to two calendering rollers (83); the middle part of the frame (8) is rotatably connected to a winding roller (84); the winding roller (84) is arranged on a side away from the reel (81); the middle part of the frame (8) is fixedly connected to a fixed frame (1); the fixed frame (1) is fixedly connected to one of the two calendering rollers (83). side; a cleaning box (11) is fixedly connected to the end of the fixing frame (1); an inlet (12) is provided on the side wall of the cleaning box (11); an outlet (13) is provided on the side wall of the cleaning box (11); the outlet (13) is provided on the side away from the inlet (12); two fixing rods (14) are fixedly connected to the middle of the fixing frame (1); the two fixing rods (14) are fixedly connected to the inside of the cleaning box (11); a soft brush (15) is fixedly connected to the middle of the fixing rods (14); and a water outlet pipe (16) is fixedly connected to the bottom of the cleaning box (11).
2. A metal wire production and processing rolling device according to claim 1, characterized in that: The cleaning box (11) has two groups of grooves (2) on its side wall; two of the grooves (2) form one group; the two groups of grooves (2) are arranged opposite to each other; the two grooves (2) are arranged on both sides of the inlet (12) and the outlet (13); a fixing block (21) is installed in the middle of the groove (2); the two fixing blocks (21) are fixedly connected to the side walls with a connecting frame (22); a sponge block (23) is fixedly connected to the middle of the connecting frame (22); the cleaning box (11) has a plurality of groups of slide grooves (24) on its side wall; every two of the slide grooves (24) are arranged on one side of the groove (2); a sliding plate (25) is slidably connected to the middle of the two slide grooves (24).
3. A metal wire production and processing rolling device according to claim 2, characterized in that: A hot air blower (3) is fixedly connected to the top of the frame (8); a connecting pipe (31) is fixedly connected to the middle of the hot air blower (3); an exhaust pipe (32) is fixedly connected to the middle of the connecting pipe (31); one end of the exhaust pipe (32) is fixedly connected to the middle of the frame (8); two groups of exhaust holes (33) are opened in the middle of the exhaust pipe (32); the two groups of exhaust holes (33) are arranged opposite to each other.
4. A metal wire production and processing rolling device according to claim 3, characterized in that: Two guide boxes (4) are fixedly connected to the middle of the exhaust pipe (32); the two guide boxes (4) are arranged opposite to each other; the two guide boxes (4) are fixedly connected to the positions of the corresponding exhaust holes (33); and a through groove (41) is opened in the middle of the guide box (4).
5. A metal wire production and processing rolling device according to claim 4, characterized in that: A support rod (5) is fixedly connected to the top of the frame (8); the support rod (5) is fixedly connected to the bottom of the winding roller (84); two electric push rods (51) are fixedly connected to the middle of the support rod (5); the two electric push rods (51) are arranged opposite to each other; and a rubber pad (52) is fixedly connected to the output end of the electric push rod (51).
6. A metal wire production and processing rolling device according to claim 5, characterized in that: A filter screen (6) is fixedly connected to the middle of the cleaning box (11); the filter screen (6) is fixedly connected to the inside of the cleaning box (11); and the filter screen (6) is fixedly connected to the bottom positions of two fixing rods (14).