Tool for ceramic gasket welding process
By designing the tooling used in the ceramic pad welding process, including clamping components and welding components, the problem that tooling in the prior art cannot be automated welding is solved, the automated welding process is realized, and the safety and efficiency of staff are improved.
Patent Information
- Application Number
- CN202421833681.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the existing ceramic pad welding process, the tooling is only used as a placement tool and cannot be automatically welded, resulting in staff needing manual support and welding, which poses safety risks.
A tool for the ceramic pad welding process is designed, including base, clamping assembly and welding assembly. The clamping assembly realizes clamping and flipping of welding objects of different specifications by rotating the motor and threaded rod. The welding assembly adjusts the position of the welding device through an electric motor and a lifting pump to adapt to welding objects of different specifications.
It realizes that the welding process is completed automatically without manual support and welding by staff, reduces the danger of staff approaching welding tools and meets the needs of staff.
Smart Images

Figure CN222944784U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic liner, in particular to a tool used in a ceramic liner welding process. Background Art
[0002] Welding backing is a type of welding process equipment. It is a support device pre-installed along the back of the joint to ensure the root of the joint is welded through and the back of the weld is formed. The backing material can be metal, flux, fiber, ceramic, etc. The steel backing should fit well with the joint base metal, and the gap should not be greater than 1.5mm. The steel backing should remain continuous throughout the length of the weld.
[0003] The existing tooling only serves as a platform for placing tools. During welding, workers are required to manually weld the objects to be welded. At the same time, workers are required to support and weld the objects to be welded. During the welding process, workers are close to the welding tools, which may be dangerous and cannot meet the workers' usage needs. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a tooling for a ceramic liner welding process.
[0005] The embodiment of the utility model provides a tool for a ceramic liner welding process, comprising:
[0006] A base, wherein a group of table legs are mounted on the lower end surface of the base, and a welding assembly is mounted on the upper end surface of the base;
[0007] The control cabinet is the control cabinet that the control cabinet is located at the control cabinet, and the control cabinet is the control cabinet of the control cabinet. The control cabinet is the control cabinet of the control cabinet.
[0008] Furthermore, the welding assembly includes a supporting block installed on the base, one end of the supporting block is fixedly connected to a cross bar, a sliding groove is opened on the cross bar, a sliding block is slidably connected in the sliding groove, one end of the sliding block is threadedly penetrated by a threaded rod 2, both ends of the threaded rod 2 are rotatably connected in the sliding groove, an electric motor is installed on the cross bar, the output end of the electric motor rotates through the cross bar and is fixedly connected to one end of the threaded rod 2, a lifting pump is installed at the end of the sliding block away from the sliding groove, and the output end of the lifting pump is fixedly connected to a welding device.
[0009] Furthermore, a set of table legs are provided with a foot pad on one end away from the base.
[0010] Furthermore, a knob is installed at one end of the screw rod away from the base.
[0011] Furthermore, a protection box is installed on each of the two support blocks, and the two rotating motors are installed in the two protection boxes respectively.
[0012] Furthermore, a protective layer is installed on one side wall of the two clamping blocks that are close to each other.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model can clamp welding objects of different specifications through the clamping assembly, so that the staff does not need manual support during the welding process, and the welding object can be easily turned over, which is convenient for welding the other side after the ceramic liner is installed. The direction of the welding device can be adjusted through the welding assembly to adapt to welding objects of different specifications, and the staff does not need manual welding, which reduces the danger and meets the use needs of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The three-dimensional structural schematic diagram of a tooling used in a ceramic liner welding process described in an embodiment of the utility model.
[0016] Figure 2 The present invention is a three-dimensional cross-sectional view of a clamping assembly of a tool used in a ceramic liner welding process described in an embodiment of the present invention.
[0017] Figure 3 The present invention is a three-dimensional cross-sectional view of a welding assembly of a tool used in a ceramic liner welding process described in an embodiment of the present invention.
[0018] In the above drawings: 1 base, 2 table legs, 3 support blocks, 4 rotating rods, 5 adjustment blocks, 6 slide grooves, 7 sliders, 8 threaded rod one, 9 clamping blocks, 10 screw rods, 11 placement tables, 12 support blocks, 13 cross bars, 14 slide grooves, 15 sliders, 16 threaded rod two, 17 lifting pumps, 18 welding devices, 19 feet, 20 rotating motors, 21 electric motors, and 22 knobs. DETAILED DESCRIPTION
[0019] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0020] like Figure 1-Figure 3 As shown, the embodiment of the utility model provides a tooling for a ceramic liner welding process, comprising:
[0021] Base 1, a group of table legs 2 are installed on the lower end surface of the base 1, and a pad 19 is installed on one end of the group of table legs 2 away from the base 1. Through the stabilizing effect of the pad 19, the staff can stably place the device at the designated position and work. A welding assembly is installed on the upper end surface of the base 1, and the welding assembly includes a support block 12 installed on the base 1, one end of the support block 12 is fixedly connected to a cross bar 13, a sliding groove 14 is opened on the cross bar 13, and a sliding block 15 is slidably connected in the sliding groove 14. A threaded rod 16 is threadedly penetrated at one end of the sliding block 15, and both ends of the threaded rod 16 are rotatably connected in the sliding groove 14. An electric motor 21 is installed on the cross bar 13, and the electric motor 21 is a prior art. The electric motor 21 can be turned on to drive the object fixedly connected to its output end to rotate, and the output end of the electric motor 21 rotates through the cross bar 13 and is fixedly connected to one end of the threaded rod 16. A lifting pump 17 is installed at one end of the sliding block 15 away from the sliding groove 14, and the lifting pump 17 is a prior art.
[0022] The height of the object installed on the output end of the lifting pump 17 can be adjusted. The output end of the lifting pump 17 is fixedly connected with a welding device 18. The welding device 18 is a prior art and can weld the welded object. Two mutually symmetrical clamping components, the clamping component includes a support block 3 installed on the upper end surface of the base 1, the support block 3 is rotatably connected with a rotating rod 4, and a rotating motor 20 is installed on the support block 3. The rotating motor 20 is a prior art and can drive the object connected to its motor shaft to rotate by turning on the rotating motor 20. Protection boxes are installed on both support blocks 3, and the two rotating motors 20 are respectively installed in two protection boxes. Through the protection of the protection box, the environmental damage to the rotating motor 20 can be reduced, and its service life can be extended;
[0023] The motor shaft of the rotating motor 20 rotates and penetrates the support block 3 and is fixedly connected to one end of the rotating rod 4. The end of the rotating rod 4 away from the support block 3 is fixedly connected with an adjustment block 5. A slide groove 6 is opened on the adjustment block 5. Two symmetrical sliders 7 are slidably connected in the slide groove 6. One end of the two sliders 7 is threadedly penetrated by a threaded rod 8. The directions of the two threaded rods 8 are opposite. The ends of the two threaded rods 8 that are close to each other are fixedly connected and installed. The ends of the two threaded rods 8 that are away from each other are rotated to penetrate the adjustment block 5. The ends of the two sliders 7 that are away from the slide groove 6 are both installed with clamping blocks 9.
[0024] Through the above structure, when the staff rotates the threaded rod 8, the two sliders 7 will move closer to or away from each other, so that the clamping and loosening of the weld can be completed. A protective layer is installed on the side wall where the two clamping blocks 9 are close to each other. The protective effect of the protective layer can reduce the damage of the clamping block 9 to the weld. A screw rod 10 is threaded through the base 1, and a knob 22 is installed at the end of the screw rod 10 away from the base 1. The staff can easily rotate the screw rod 10 by rotating the knob 22, thereby completing the lifting and lowering of the placement table 11. One end of the screw rod 10 is fixedly connected to the placement table 11. Through the placement table 11, the staff can directly place the weld on it and lift it, which is convenient for the staff to clamp.
[0025] The detailed working process of the utility model is as follows:
[0026] The staff first places the device stably in the designated position through the table legs 2 and the feet 19, then takes out the object to be welded and places it on the placement table 11, then rotates the knob 22 to drive the screw 10 to rotate, thereby raising the placement table 11 until it rises to a suitable position, then rotates the threaded rod 8 to drive the two sliders 7 to slide in the slide groove 6 through the threaded rod 8 and move closer to each other, driving the two clamping blocks 9 to move closer to each other until the object to be welded is clamped, repeats the above operation to clamp the other end of the object to be welded, at this time the staff takes out the ceramic liner and installs it on the object to be welded, then rotates the knob 22 in the opposite direction to lower the placement table 11 until it does not interfere with the flipping of the object to be welded, then the staff The rotating motor 20 is turned on, and the rotating rod 4 is driven to rotate by the rotating motor 20, thereby driving the adjustment block 5 to rotate and stably flipping the weld. Then the staff turns on the electric motor 21, and drives the threaded rod 16 to rotate by the electric motor 21, so that the sliding block 15 slides in the sliding groove 14, thereby adjusting the position of the welding device 18 to complete its adaptation to welds of different specifications. Then the staff turns on the lifting pump 17, and lowers the welding device 18 to a suitable position, and turns on the welding device 18 to complete the ceramic liner welding work of the weld. During the welding process, the staff does not need to support the weld, and the staff does not need to manually weld the weld, which ensures the safety of the staff and meets the staff's usage needs.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A tool for a ceramic liner welding process, characterized in that: include: A base (1), a group of table legs (2) being mounted on the base (1), and a welding assembly being mounted on the base (1); Two mutually symmetrical clamping assemblies; the clamping assembly comprises a support block (3) mounted on a base (1); a rotating rod (4) is rotatably connected to the support block (3); a rotating motor (20) is mounted on the support block (3); a motor shaft of the rotating motor (20) rotates through the support block (3) and is fixedly connected to one end of the rotating rod (4); an adjusting block (5) is fixedly connected to one end of the rotating rod (4) away from the support block (3); a sliding groove (6) is formed on the adjusting block (5); two mutually slidably connected members are arranged in the sliding groove (6). Symmetrical sliders (7), one end of each of the two sliders (7) is threadedly penetrated by a threaded rod (8), the directions of the two threaded rods (8) are opposite, the ends of the two threaded rods (8) close to each other are fixedly connected and installed, and the ends of the two threaded rods (8) away from each other are rotated to penetrate the adjustment block (5), the ends of the two sliders (7) away from the slide groove (6) are installed with a clamping block (9), the base (1) is threadedly penetrated by a screw rod (10), and one end of the screw rod (10) is fixedly connected to a placement table (11).
2. The tooling used in a ceramic liner welding process according to claim 1, characterized in that: in: The welding assembly comprises a support block (12) mounted on a base (1), one end of the support block (12) being fixedly connected to a cross bar (13), a sliding groove (14) being formed on the cross bar (13), a sliding block (15) being slidably connected in the sliding groove (14), one end of the sliding block (15) being threadedly penetrated by a second threaded rod (16), both ends of the second threaded rod (16) being rotatably connected in the sliding groove (14), an electric motor (21) being mounted on the cross bar (13), an output end of the electric motor (21) being rotatably penetrated by the cross bar (13) and fixedly connected to one end of the second threaded rod (16), a lifting pump (17) being mounted on the end of the sliding block (15) away from the sliding groove (14), and a welding device (18) being fixedly connected to the output end of the lifting pump (17).
3. The tooling for a ceramic liner welding process according to claim 1, characterized in that: in: A set of table legs (2) are all provided with a pad foot (19) on one end away from the base (1).
4. The tool used in a ceramic pad welding process according to claim 1, characterized in that in: A knob (22) is installed at one end of the screw rod (10) away from the base (1).
5. The tool used in a ceramic pad welding process according to claim 1, characterized in that in: A protection box is installed on each of the two support blocks (3), and the two rotating motors (20) are installed in the two protection boxes respectively.
6. The tooling for a ceramic liner welding process according to claim 1, characterized in that: in: A protective layer is installed on one side wall of the two clamping blocks (9) that are close to each other.