Robot multi-station gas distribution bag production workstation

Abstract

The utility model discloses a robot multi-station gas distribution bag production workstation which comprises a robot base, a welding robot, a welding gun, an end cover necking machine, a positioner, a robot control cabinet, a welding machine and a power supply cabinet. The robot base is fixedly mounted on the ground; the welding robot is fixedly mounted on the robot base; the end cover necking machine is placed in front of the robot and fixed to the ground. The positioner is located on one side of the robot. And the power supply cabinet, the welding machine and the robot control cabinet are arranged behind the robot side by side. The automatic rotating robot is adopted for assisting welding to replace manual welding, the structure is simple and compact, the welding quality of the gas distribution bag is improved, and meanwhile the production efficiency is improved.

Description

Technical field:

[0001] The utility model relates to the field of welding workstations, in particular to a robot multi-station gas distribution bag production workstation. Background technology:

[0002] With the continuous advancement of science and technology, welding robots have been widely used in the manufacturing industry. However, existing welding workstations are usually simple in design and lack multi-station configuration, which cannot meet the welding needs of multi-process workpieces. In addition, traditional welding workstations occupy a large area and have a complex structure, which cannot effectively improve welding efficiency. Therefore, it is of great significance to provide a compact and fully functional robot multi-station gas pack production workstation. Utility model content:

[0003] The utility model aims to provide a robot multi-station gas pack production workstation to solve the problems in the prior art. The workstation has a compact structure and a reasonable layout, can realize multi-station operation, and improve welding efficiency and quality.

[0004] The utility model is realized by the following technical scheme: a robot multi-station gas bag production workstation, characterized in that it includes a robot base, a welding robot, a welding gun, an end cover shrinking machine, a positioner, a robot control cabinet, a welding machine, and a power cabinet;

[0005] The robot base is fixedly installed on the ground;

[0006] The welding robot is fixedly mounted on a robot base;

[0007] The end cap shrinking machine is placed in front of the robot and fixed on the ground;

[0008] The positioner is located on one side of the robot;

[0009] The power supply cabinet, the welding machine and the robot control cabinet are arranged side by side behind the robot.

[0010] In a preferred embodiment of the utility model, the positioner includes a driving machine base, a driven machine base, a positioner base, and an electric lifting platform. The positioner base is fixedly installed on the ground, the driving machine base and the driven machine base are respectively arranged on both sides of the positioner base, and the electric lifting platform is slidably installed in the middle of the upper surface of the positioner base.

[0011] In a preferred embodiment of the utility model, the driving base includes a first end cover contoured clamping block, a driving flange, a driving device, and a driving box. The driving box is located at one end of the positioner base, the driving device is fixedly mounted on the driving box, the driving flange is rotatably mounted on the driving device, and the first end cover contoured clamping block is fixedly connected to the driving flange.

[0012] In a preferred embodiment of the utility model, the follower seat includes a clamping cylinder, a second end cover contoured clamping block, a driven connecting piece, and a driven housing. The driven housing is located at the other end of the positioner base. The clamping cylinder is fixedly mounted on the follower seat. The driven connecting piece is fixedly connected to the clamping cylinder and fixed to the second end cover contoured clamping block.

[0013] In a preferred embodiment of the utility model, the electric jacking platform includes a driving motor, a jacking device, a jacking platform, a positioning block, and a V-shaped support. The jacking platform is slidably installed on the electric jacking platform, the jacking device is fixed on the electric jacking platform, the two V-shaped supports are distributed and fixed at both ends of the jacking platform, and a plurality of the positioning blocks are distributed and fixed on the jacking platform and are arranged in a straight line with the V-shaped supports.

[0014] The beneficial effect of the utility model is that the welding requirements of multi-process workpieces can be met at the same time through the multi-station layout. In addition, the robot multi-station gas pack production workstation with compact structure and complete functions can also effectively improve the welding efficiency. Description of the drawings:

[0015] Figure 1 It is a three-dimensional schematic diagram of the overall layout of the utility model;

[0016] Figure 2 It is a three-dimensional schematic diagram of the positioner of the utility model;

[0017] Figure 3 It is a front schematic diagram of the positioner of the utility model;

[0018] Among them: 1. Robot base, 2. Welding robot, 3. Welding gun, 4. End cover shrinking machine, 5. Positioner, 6. Robot control cabinet, 7. Welding machine, 8. Power cabinet, 9. Clamping cylinder, 10. Driven housing, 11. Electric lifting platform, 12. First end cover contour clamping block, 13. Driving flange, 14. Driving housing, 16. Positioner base, 17. Second end cover contour clamping block, 20. Driving motor, 21. Lifting device, 22. Lifting platform, 23. Positioning block, 24. V-shaped support. Specific implementation method:

[0019] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0020] like Figure 1 The robot multi-station gas bag production workstation shown is characterized by comprising a robot base, a welding robot, a welding gun, an end cap shrinking machine, a positioner, a robot control cabinet, a welding machine, and a power cabinet;

[0021] The robot base is fixedly installed on the ground;

[0022] The welding robot is fixedly mounted on a robot base;

[0023] The end cap shrinking machine is fixed on the ground in front of the robot and is located within the range of motion of the welding robot's joint arm;

[0024] The positioner is located on one side of the robot;

[0025] The power supply cabinet, the welding machine and the robot control cabinet are arranged side by side behind the robot. This layout makes the end cover shrinking machine, the positioner and the power supply cabinet distributed in a U shape.

[0026] In a preferred embodiment of the utility model, the positioner includes a driving machine base, a driven machine base, a positioner base, and an electric lifting platform. The positioner base is fixedly installed on the ground, the driving machine base and the driven machine base are respectively arranged on both sides of the positioner base and are symmetrically arranged, and the electric lifting platform is slidably installed in the middle of the upper surface of the positioner base. The travel range of the electric lifting platform is limited between the driving machine base and the driven machine base to adapt to the lifting operation of air bags of different lengths.

[0027] In a preferred embodiment of the utility model, the driving base includes a first end cover contoured clamping block, a driving flange, a driving device, and a driving box. The driving box is located at one end of the positioner base, the driving device is fixedly mounted on the driving box, the driving flange is rotatably mounted on the driving device, and the first end cover contoured clamping block is fixedly connected to the driving flange.

[0028] In a preferred embodiment of the utility model, the follower seat includes a clamping cylinder, a second end cover contoured clamping block, a driven connecting piece, and a driven housing. The driven housing is located at the other end of the positioner base. The clamping cylinder is fixedly mounted on the follower seat, the driven connecting piece is fixedly connected to the clamping cylinder, the second end cover contoured clamping block is fixed to the driven connecting piece, and can be extended and retracted back and forth by the piston rod of the clamping cylinder.

[0029] In a preferred embodiment of the utility model, the electric lifting platform includes a driving motor, a lifting device, a lifting platform, a positioning block, and a V-shaped support. The lifting platform is slidably installed on the electric lifting platform, and the lifting device is fixed on the electric lifting platform. The driving motor can realize accurate positioning of the height of the electric lifting platform to achieve the lifting of products of different diameters. The two V-shaped supports are distributed and fixed at both ends of the lifting platform. The use of two V-shaped supports can complete the positioning function of the cylindrical air bag. Several positioning blocks are distributed and fixed on the lifting platform and are arranged in a straight line with the V-shaped supports. The positioning blocks can accurately position the branch pipes of the air bag to achieve the purpose of equal distribution.

[0030] Workflow: The operator first places the end caps at both ends of the gas-dividing bag product on the end cap shrinking machine to automatically complete the end cap shrinking operation, then places the gas-dividing bag branch pipe on the positioning block on the electric jacking platform, and then places the gas-dividing bag body on the V-shaped support on the electric jacking platform to complete the positioning, and then places the end caps at both ends respectively in the end cap contoured clamping blocks at both ends, and then presses the clamping button, and the clamping cylinder completes the clamping action, and finally, starts the equipment, and the welding robot completes the final welding operation according to the set program trajectory.

[0031] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the definition of "first" and "second" features can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

[0032] In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "top", "bottom", "side", "end", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0033] In addition, in the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed installation connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] Finally, it should be noted that the above embodiments are only specific implementation methods of the utility model, which are used to illustrate the technical solution of the utility model, rather than to limit it. The protection scope of the utility model is not limited thereto. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that any technician familiar with the technical field can still modify the technical solution recorded in the above embodiments within the technical scope disclosed by the utility model, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the embodiment of the utility model, and should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. A robot multi-station gas bag production workstation, characterized by: Including robot base, welding robot, welding gun, end cap shrinking machine, positioner, robot control cabinet, welding machine, power cabinet; The robot base is fixedly installed on the ground; The welding robot is fixedly mounted on a robot base; The end cap shrinking machine is placed in front of the robot and fixed on the ground; The positioner is located on one side of the robot; The power supply cabinet, the welding machine and the robot control cabinet are arranged side by side behind the robot.

2. A robot multi-station gas bag production workstation according to claim 1, characterized in that: The positioner includes a driving machine base, a driven machine base, a positioner base, and an electric lifting platform. The positioner base is fixedly installed on the ground, the driving machine base and the driven machine base are respectively arranged on both sides of the positioner base, and the electric lifting platform is slidably installed in the middle of the upper surface of the positioner base.

3. A robot multi-station gas bag production workstation according to claim 2, characterized in that: The driving base includes a first end cover contoured clamping block, a driving flange, a driving device, and a driving box. The driving box is located at one end of the positioner base, the driving device is fixedly mounted on the driving box, the driving flange is rotatably mounted on the driving device, and the first end cover contoured clamping block is fixedly connected to the driving flange.

4. A robot multi-station gas bag production workstation according to claim 2, characterized in that: The driven machine seat includes a clamping cylinder, a second end cover contoured clamping block, a driven connecting piece, and a driven box body. The driven box body is located at the other end of the positioner base. The clamping cylinder is fixedly installed on the driven machine seat. The driven connecting piece is fixedly connected to the clamping cylinder and fixed to the second end cover contoured clamping block.

5. A robot multi-station gas bag production workstation according to claim 2, characterized in that: The electric lifting platform includes a driving motor, a lifting device, a lifting platform, a positioning block, and a V-shaped support. The lifting platform is slidably installed on the electric lifting platform, the lifting device is fixed on the electric lifting platform, two V-shaped supports are distributed and fixed at both ends of the lifting platform, and a plurality of positioning blocks are distributed and fixed on the lifting platform and are arranged in a straight line with the V-shaped supports.

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