Surface polishing machine for metal smelting rolled product
By designing an automated metal smelting calender surface polishing machine, efficient polishing is achieved using motors, pulley sets and transmission systems, and the equipment is protected by buffering and limiting components, the inefficiency and equipment wear problems caused by manual intervention in the prior art are solved, and an efficient and automated polishing process and long life of the equipment is achieved.
Patent Information
- Application Number
- CN202422095881.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing metal smelting calender surface polishing machines require a lot of manual intervention during use, resulting in reduced production efficiency, increased operational difficulty and equipment wear.
A metal smelting calender surface polishing machine is designed, using the first motor, the second motor, the pulley set, the transmission column, the transmission block, the cylinder and the grinding block to realize the automated polishing process and reduce equipment wear through the buffer assembly and the limiting assembly.
It realizes an efficient automated polishing process, reduces manual operation requirements, improves production efficiency and polishing quality, extends the service life of the equipment, and adapts to metal smelting calendered products of different sizes and shapes.
Smart Images
Figure CN222945216U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polishing machines, in particular to a surface polishing machine for metal smelting and rolling products. Background Art
[0002] Metal smelting and rolling product surface polishing machine is a kind of mechanical equipment specially used in the field of metal processing. Its main function is to perform surface treatment on metal products that have been smelted and rolled to improve their appearance quality, glossiness and smoothness. This equipment is usually used in the last link of the production process to ensure that the metal products meet the required surface treatment standards. Metal smelting and rolling product surface polishing machine is widely used in the production of various metal products, such as stainless steel products, aluminum products, copper products, etc. By polishing the surface of these products, not only can their appearance be improved, but also their corrosion resistance and other physical properties can be enhanced.
[0003] The existing polishing machines still require a lot of manual intervention during use, which not only reduces production efficiency but also increases the difficulty of operation. Due to the large amount of manual intervention, long-term use of the equipment will also cause equipment wear; therefore, it does not meet the existing needs. In this regard, we propose a surface polishing machine for metal smelting rolled products. Utility Model Content
[0004] The utility model provides a surface polishing machine for metal smelting rolled products, which has the beneficial effect of improving the efficiency of equipment use and solves the problem that the existing polishing machines mentioned in the above background technology still require a lot of manual intervention during use, which not only reduces production efficiency but also increases the difficulty of operation. Due to the large amount of manual intervention, the long-term use of the equipment will also cause the problem of equipment wear.
[0005] The utility model provides the following technical solution: a surface polishing machine for metal smelting rolled products, comprising a fixed box, a first motor is installed in the middle of the fixed box, a mounting plate is fixedly installed on the side of the first motor, a fixed block is installed on the side of the mounting plate, a stabilizing block is transmission-connected to the side of the fixed block, a buffer assembly is arranged in the middle of the stabilizing block, a contact block is connected to the side of the buffer assembly, a placing plate is installed on the side of the fixed box, a mounting ring is installed on the side of the placing plate, and a limiting assembly is arranged on the side of the mounting ring.
[0006] As an optional solution of the surface polishing machine for metal smelting rolled products described in the utility model, wherein: a collecting box is installed in the middle of the fixed box, a pulling block is fixedly installed on the side of the collecting box, a workbench is installed on the side of the fixed box, and the placing plate is installed in the middle of the workbench.
[0007] As an optional solution of a metal smelting rolled product surface polishing machine described in the utility model, wherein: a mounting frame is fixedly installed on the side of the fixed box, a cylinder is fixedly installed on the side of the mounting frame, a fixing frame is installed on the bottom of the cylinder, a pulley group is installed on the side of the fixing frame, a protective shell is installed on the outside of the pulley group, and a second motor is installed on the side of the pulley group.
[0008] As an optional solution of the surface polishing machine for metal smelting rolled products described in the utility model, wherein: a transmission column is connected to the bottom of the mounting frame, a transmission block is installed at the bottom of the transmission column, a clamping block is fixedly installed at the bottom of the transmission block, and a grinding block is clamped and connected to the side of the clamping block.
[0009] As an optional solution for a surface polishing machine for metal smelting rolled products described in the utility model, wherein: the limit assembly includes a fixed frame installed in the middle of the mounting ring, a limit groove is opened in the middle of the fixed frame, an extrusion spring is fixedly connected to the middle of the limit groove, the side of the extrusion spring is sleeved with a limit block, and the limit block is fixedly installed on the side of the placement plate.
[0010] As an optional solution of a metal smelting rolled product surface polishing machine described in the utility model, the buffer assembly includes a buffer groove opened in the middle of the stabilizing block, a buffer plate is fixedly installed at the bottom of the buffer groove, and a buffer block is installed in the middle of the buffer plate.
[0011] As an optional solution of a surface polishing machine for metal smelting rolled products described in the utility model, a connecting column is inserted in the middle of the buffer block, a reset spring is sleeved in the middle of the connecting column, a push plate is fixedly connected to the end of the reset spring, and the connecting column is fixedly connected to the contact block.
[0012] As an optional solution for the surface polishing machine for metal smelting rolled products described in the utility model, the buffer block and the buffer plate are both made of rubber material, and the connecting column and the return spring are symmetrically arranged with the push plate as the center.
[0013] The utility model has the following beneficial effects:
[0014] 1. The surface polishing machine for metal smelting rolled products can realize an efficient automatic polishing process by installing a first motor and a second motor, as well as the settings of a pulley set, a transmission column, a transmission block, etc., thereby reducing the need for manual operation and improving production efficiency. By setting a grinding block, in conjunction with a cylinder and a clamping block, it can ensure uniform grinding of the surface of the metal smelting rolled products, improve polishing quality, and reduce surface defects. By setting a protective shell, it can protect the operator from possible splash damage during the polishing process. By setting a buffer component, it can effectively reduce equipment wear caused by vibration and impact during the polishing process, thereby extending the service life of the equipment.
[0015] 2. The surface polishing machine for metal smelting and rolling products is convenient for collecting waste generated during the polishing process through the collection box setting in the middle of the fixed box. The setting of the pulling block and the workbench also makes operation and maintenance more convenient. Through the coordinated use of the cylinder, transmission system and motor, the equipment can achieve a high degree of automation, reduce manual intervention, and reduce labor intensity. By adjusting the limit assembly and the grinding block, the equipment can adapt to metal smelting and rolling products of different sizes and shapes, and has strong adaptability. The buffer block and buffer plate are made of rubber material, which can reduce noise and vibration, thereby improving the comfort of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model.
[0018] Figure 3 It is a three-dimensional partial structural schematic diagram of the utility model.
[0019] Figure 4 It is a three-dimensional internal structure schematic diagram of the utility model.
[0020] Figure 5 It is a schematic diagram of the cross-sectional structure of the workbench of the utility model.
[0021] Figure 6 For the utility model Figure 5 Schematic diagram of the structure of area A.
[0022] Figure 7 This is a schematic diagram of the structure of the buffer component of the utility model.
[0023] Figure 8 This is a schematic diagram of the structure of the buffer component after extrusion of the utility model.
[0024] In the figure: 110, fixing box; 130, collecting box; 140, pulling block; 150, working table; 160, placing plate; 170, clamping block; 180, transmission block; 190, transmission column; 200, second motor; 210, fixing frame; 220, protective shell; 230, cylinder; 240, mounting frame; 250, grinding block; 260, pulley group; 270, first motor; 280, mounting plate; 290, fixing block; 300, stabilizing block; 310, contact block; 320, mounting ring; 330, fixing frame; 340, limiting groove; 350, extrusion spring; 360, limiting block; 370, buffer plate; 380, buffer block; 390, buffer groove; 400, connecting column; 410, reset spring; 420, push plate; 430, buffer assembly; 440, limiting assembly. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Embodiment 1: This embodiment is intended to promote the solution of the problem that the existing polishing machine still requires a lot of manual intervention during use, which not only reduces production efficiency but also increases the difficulty of operation. Due to the large amount of manual intervention, the long-term use of the equipment will also cause equipment wear. Please refer to Figure 1-Figure 8 A surface polishing machine for metal smelting rolled products includes a fixed box 110, a first motor 270 is installed in the middle of the fixed box 110, a mounting plate 280 is fixedly installed on the side of the first motor 270, a fixed block 290 is installed on the side of the mounting plate 280, a stabilizing block 300 is transmission-connected to the side of the fixed block 290, a buffer component 430 is arranged in the middle of the stabilizing block 300, a contact block 310 is connected to the side of the buffer component 430, a placing plate 160 is installed on the side of the fixed box 110, a mounting ring 320 is installed on the side of the placing plate 160, and a limiting component 440 is arranged on the side of the mounting ring 320.
[0027] A collecting box 130 is installed in the middle of the fixed box 110, a pulling block 140 is fixedly installed on the side of the collecting box 130, a working table 150 is installed on the side of the fixed box 110, a placing plate 160 is installed in the middle of the working table 150, a mounting frame 240 is fixedly installed on the side of the fixed box 110, a cylinder 230 is fixedly installed on the side of the mounting frame 240, a fixing frame 210 is installed at the bottom of the cylinder 230, a pulley group 260 is installed on the side of the fixing frame 210, a protective shell 220 is installed on the outer side of the pulley group 260, and a second motor 200 is installed on the side of the pulley group 260.
[0028] When the device is used, the objects to be processed are placed on the placement plate 160, and the placement plate 160 is pressed downward by the weight of the objects themselves. At this time, the limit assembly 440 will limit the objects, and then the motor is turned on, the first motor 270 will drive the objects to rotate, the second motor 200 and the cylinder 230 are turned on, and the grinding block 250 will be pushed to the middle of the objects to be polished. When the objects rotate, the inside of the objects can be polished, and through the engagement connection between the clamping block 170 and the grinding block 250, the grinding block 250 can be replaced when grinding objects of different specifications.
[0029] When the object is being polished, the polishing block 250 will be pressed down. During the pressing process, the contact block 310 will be inserted into the buffer block 380. At this time, the push plate 420 will squeeze the reset spring 410. When the polishing is completed, when the reset spring 410 is not under force, it will push the push plate 420 to reset. When the contact block 310 is pressed down, the buffer block 380 and the buffer plate 370 are set to provide buffer protection as much as possible. By setting the buffer assembly 430, the equipment can be protected during use and the service life of the equipment can be extended as much as possible.
[0030] In this embodiment: by installing the first motor 270 and the second motor 200, as well as the settings of the pulley group 260, the transmission column 190, the transmission block 180, etc., the equipment can realize an efficient automated polishing process, reduce the need for manual operation, and improve production efficiency. By setting the grinding block 250, in conjunction with the cylinder 230 and the clamping block 170, it can ensure uniform grinding of the surface of the metal smelting and rolling products, improve the polishing quality, and reduce surface defects. By setting the protective shell 220, the operator can be protected from splashes that may be generated during the polishing process. At the same time, the design of the limit assembly 440 and the buffer assembly 430 also increases the safety performance of the equipment. By setting the buffer assembly 430, the equipment wear caused by vibration and impact during the polishing process can be effectively reduced, thereby extending the service life of the equipment.
[0031] Embodiment 2: This embodiment aims to solve the problem that the existing polishing machine can only polish workpieces of a specific size or shape, and has poor adaptability to a variety of metal smelting and rolling products. This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1-Figure 8 The bottom of the mounting frame 240 is connected with a transmission column 190 , the bottom of the transmission column 190 is installed with a transmission block 180 , the bottom of the transmission block 180 is fixedly installed with a clamping block 170 , and the side of the clamping block 170 is clamped and connected with a grinding block 250 .
[0032] The limiting assembly 440 includes a fixed frame 330 installed in the middle of the mounting ring 320, a limiting groove 340 is opened in the middle of the fixed frame 330, an extrusion spring 350 is fixedly connected to the middle of the limiting groove 340, a limiting block 360 is sleeved on the side of the extrusion spring 350, and the limiting block 360 is fixedly installed on the side of the placement plate 160. The buffer assembly 430 includes a buffer groove 390 opened in the middle of the stabilizing block 300, a buffer plate 370 is fixedly installed at the bottom of the buffer groove 390, and a buffer block 380 is installed in the middle of the buffer plate 370.
[0033] A connecting column 400 is inserted in the middle of the buffer block 380, a return spring 410 is sleeved in the middle of the connecting column 400, a push plate 420 is fixedly connected to the end of the return spring 410, the connecting column 400 is fixedly connected to the contact block 310, the buffer block 380 and the buffer plate 370 are both made of rubber material, and the connecting column 400 and the return spring 410 are symmetrically arranged with the push plate 420 as the center.
[0034] In this embodiment: by setting the collecting box 130 in the middle of the fixed box 110, it is convenient to collect the waste generated during the polishing process. By setting the pulling block 140 and the workbench 150, it is also more convenient to operate and maintain. Through the coordinated use of the cylinder 230, the transmission system and the motor, the equipment can achieve a high degree of automation, reduce manual intervention, and reduce labor intensity. By adjusting the limit assembly 440 and the grinding block 250, the equipment can adapt to metal smelting and rolling products of different sizes and shapes, and has strong adaptability. The buffer block 380 and the buffer plate 370 are made of rubber material, which can reduce noise and vibration, thereby improving the comfort of the operator.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A surface polishing machine for metal smelting rolled products, comprising a fixing box (110), characterized in that: A first motor (270) is installed in the middle of the fixing box (110); a mounting plate (280) is fixedly installed on the side of the first motor (270); a fixing block (290) is installed on the side of the mounting plate (280); a stabilizing block (300) is connected to the side of the fixing block (290) in a transmission manner; a buffer assembly (430) is arranged in the middle of the stabilizing block (300); a contact block (310) is connected to the side of the buffer assembly (430); a placement plate (160) is installed on the side of the fixing box (110); a mounting ring (320) is installed on the side of the placement plate (160); a limit assembly (440) is arranged on the side of the mounting ring (320).
2. A metal smelting rolled product surface polishing machine according to claim 1, characterized in that: A collecting box (130) is installed in the middle of the fixing box (110), a pulling block (140) is fixedly installed on the side of the collecting box (130), a working table (150) is installed on the side of the fixing box (110), and the placing plate (160) is installed in the middle of the working table (150).
3. A metal smelting rolled product surface polishing machine according to claim 2, characterized in that: A mounting frame (240) is fixedly mounted on the side of the fixing box (110), a cylinder (230) is fixedly mounted on the side of the mounting frame (240), a fixing frame (210) is mounted on the bottom of the cylinder (230), a pulley group (260) is mounted on the side of the fixing frame (210), a protective shell (220) is mounted on the outside of the pulley group (260), and a second motor (200) is mounted on the side of the pulley group (260).
4. A metal smelting rolled product surface polishing machine according to claim 3, characterized in that: The bottom of the mounting frame (240) is connected to a transmission column (190), the bottom of the transmission column (190) is installed with a transmission block (180), the bottom of the transmission block (180) is fixedly installed with a clamping block (170), and the side of the clamping block (170) is clamped and connected with a grinding block (250).
5. The surface polishing machine for metal smelting rolled products according to claim 4, characterized in that: The limiting assembly (440) comprises a fixed frame (330) installed in the middle of the mounting ring (320); a limiting groove (340) is provided in the middle of the fixed frame (330); a pressing spring (350) is fixedly connected to the middle of the limiting groove (340); a limiting block (360) is sleeved on the side of the pressing spring (350); and the limiting block (360) is fixedly installed on the side of the placement plate (160).
6. The surface polishing machine for metal smelting rolled products according to claim 5, characterized in that: The buffer assembly (430) comprises a buffer groove (390) opened in the middle of the stabilizing block (300), a buffer plate (370) is fixedly installed at the bottom of the buffer groove (390), and a buffer block (380) is installed in the middle of the buffer plate (370).
7. The surface polishing machine for metal smelting rolled products according to claim 6, characterized in that: A connecting column (400) is inserted in the middle of the buffer block (380), a return spring (410) is sleeved in the middle of the connecting column (400), a push plate (420) is fixedly connected to the end of the return spring (410), and the connecting column (400) is fixedly connected to the contact block (310).
8. The surface polishing machine for metal smelting rolled products according to claim 7, characterized in that: The buffer block (380) and the buffer plate (370) are both made of rubber material, and the connecting column (400) and the return spring (410) are symmetrically arranged with the push plate (420) as the center.