Fixing tool for polishing small metal die castings

By designing a fixed tool for small metal die castings and fixing them with a prototypical adsorption plate and a vacuum generator, the problems of inconvenient gripping, poor safety and low efficiency when polishing small metal die castings in the prior art are solved, and a more efficient and safe grinding process is achieved.

CN222945270UActive Publication Date: 2025-06-06SHANGHAI WUTENG METAL PROD CO LTD
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Patent Information

Application Number
CN202422097908.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-06
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The prior art has problems such as inconvenient grinding, poor safety and low grinding efficiency when polishing small metal die castings.

Method used

A fixed tool is designed, including a vertically arranged mounting fixing plate and a top with a horizontal profiled adsorption plate. The profiled adsorption plate is equipped with an adsorption groove, a sealing groove and a vacuum generator. Small metal die-casting parts are fixed by vacuum adsorption, which facilitates grinding.

Benefits of technology

Through the combination of the prototypical adsorption plate and the vacuum generator, small metal die castings can be effectively fixed, avoiding the inconvenience and safety risks of manual grinding, and improving grinding efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The fixing tool for polishing the small metal die casting comprises a vertically-arranged installation fixing plate, a profiling adsorption plate matched with the small metal die casting to be polished is horizontally arranged at the top of the installation fixing plate, and an adsorption groove with an opening in the top is formed in the upper portion of the profiling adsorption plate. A sealing groove is formed in the periphery of the adsorption groove in a surrounding mode, a sealing ring is arranged in the sealing groove, a clamping groove matched with the bottom of the small metal die casting to be polished is formed between the sealing ring and the adsorption groove, an adsorption hole is vertically formed in the adsorption groove, and the adsorption hole is connected with a vacuum generator through a pipeline. By the adoption of the fixing tool, the small metal die casting to be polished can be effectively fixed, workers do not need to grab the small metal die casting to be polished, polishing operation is convenient, safety is good, efficiency is high, and in addition, the fixing tool has the advantages of being simple in structure, convenient to use, easy to achieve industrialization and the like.
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Description

Technical Field

[0001] The utility model relates to a fixed tool used for grinding small metal die castings, belonging to the technical field of die casting processing. Background Art

[0002] After die casting, metal die castings usually need to be polished and deburred. Currently, manual polishing is mainly used, that is, the worker holds the metal die casting in one hand and the air grinder in the other hand to polish the surface of the metal die casting to remove the burrs on the surface.

[0003] When the metal die castings to be polished are small in size, for example: Figure 1 The end cover of the CNC machining center operation panel shown in the figure not only makes it inconvenient to grasp during manual grinding, but also poses a safety risk of injuring the hands with an air grinder; in addition, if a small metal die-casting is manually held for grinding, there will be a grinding dead angle where the hands grasp, which will result in the need to change the grasping position many times during the grinding process, making the grinding operation very inconvenient and the grinding efficiency very low. Utility Model Content

[0004] In view of the above problems existing in the prior art, the purpose of the utility model is to provide a fixed tool for grinding small metal die castings.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A fixed tool for grinding small metal die-castings, comprising a vertically arranged mounting plate, a contoured adsorption plate adapted to the small metal die-casting to be ground horizontally arranged on the top of the mounting plate, an adsorption groove with an open top arranged on the upper part of the contoured adsorption plate, a sealing groove arranged around the adsorption groove, a sealing ring arranged in the sealing groove, a slot adapted to the bottom of the small metal die-casting to be ground formed between the sealing ring and the adsorption groove, an adsorption hole arranged vertically in the adsorption groove, and the adsorption hole connected to a vacuum generator through a pipeline.

[0007] In one embodiment, the top height of the sealing groove is lower than the top height of the adsorption groove.

[0008] In one implementation scheme, one path of the vacuum generator is connected to the adsorption hole through a pipeline, and the other path of the vacuum generator is connected to external compressed air through a pipeline, and a switch valve is provided on the pipeline between the vacuum generator and the compressed air.

[0009] In one implementation manner, a notch is provided on the top of the mounting fixing plate at a position corresponding to the adsorption hole of the contoured adsorption plate.

[0010] In one embodiment, the fixing tool further comprises a horizontally arranged bottom plate, and the mounting fixing plate and the vacuum generator are both mounted on the bottom plate.

[0011] In a preferred embodiment, handles are respectively provided on both sides of the top of the bottom plate.

[0012] Compared with the prior art, the beneficial technical effects of the utility model are:

[0013] By adopting the fixing tool provided by the utility model, the small metal die-casting to be polished can be effectively fixed in the horizontal and vertical directions through the contoured adsorption plate and the vacuum generator. There is no need for the staff to grab the small metal die-casting to be polished, and only a handheld air grinder is needed to perform the polishing operation. Not only is the polishing operation convenient, but also it has good safety and high efficiency. In addition, the utility model also has the advantages of simple structure, easy use, and easy industrial realization, and has obvious practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the end cover of the CNC machining center operation panel described in this application;

[0015] Figure 2 It is a structural schematic diagram of a fixed tooling for grinding small metal die castings provided in an embodiment;

[0016] Figure 3 It is a schematic structural diagram of a fixed tooling device for grinding small metal die castings provided in an embodiment when in operation;

[0017] Figure 4 is a partial cross-sectional view of a fixed tooling device for grinding small metal die castings provided in an embodiment in a working state;

[0018] Figure 5 is a schematic structural diagram of the contoured adsorption plate described in the embodiment;

[0019] Figure 6 is a schematic diagram of the connection structure of the contoured adsorption plate and the sealing ring described in the embodiment;

[0020] The numbers in the figure are as follows:

[0021] 1. Mounting plate; 2. Small metal die-casting to be polished; 3. Contour adsorption plate; 31. Adsorption groove; 32. Sealing groove; 33. Adsorption hole; 4. Sealing ring; 5. Card slot; 6. Vacuum generator; 7. Switch valve; 8. Bottom plate; 9. Handle. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be noted that the terms used in the utility model are only for the purpose of describing specific embodiments, and are not intended to limit the utility model. Unless otherwise defined, the technical terms or scientific terms used in the utility model should be the usual meanings understood by people with general skills in the field. The directions or positional relationships indicated by the terms "inside", "outside", "upper", "lower", "top", "bottom", "front", "back", "left", "right", "vertical", "horizontal", etc. are all based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the utility model. In addition, terms such as "set", "installed", "connected", "connected", and "fixed" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be a direct connection or an indirect connection. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. It should also be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or there can be a central element.

[0023] Example

[0024] Please combine Figures 2 to 6 As shown: This embodiment provides a fixing tool for grinding small metal die castings, including a vertically arranged mounting plate 1, the top of which is horizontally provided with a small metal die casting 2 to be ground (in this embodiment, Figure 1 The end cover of the CNC machining center operation panel shown in the figure is used as an example) and is matched with a contoured adsorption plate 3. The upper part of the contoured adsorption plate 3 is provided with an adsorption groove 31 with a top opening. The adsorption groove 31 is surrounded by a sealing groove 32. A sealing ring 4 is provided in the sealing groove 32. A card groove 5 that is matched with the bottom of the small metal die-casting 2 to be polished is formed between the sealing ring 4 and the adsorption groove 31. An adsorption hole 33 is vertically provided in the adsorption groove 31, and the adsorption hole 33 is connected to a vacuum generator 6 through a pipeline.

[0025] The method of using the fixed tooling for grinding small metal die castings described in the utility model is as follows:

[0026] The small metal die casting 2 to be polished is placed on the top of the profiling adsorption plate 3, and its bottom is stuck in the card slot 5 formed between the adsorption slot 31 of the profiling adsorption plate 3 and the sealing ring 4 (such as Figure 4As shown), in this way, the small metal die-casting 2 to be polished is clamped on the profiling adsorption plate 3, and a chamber is formed between the profiling adsorption plate 3 and the small metal die-casting 2 to be polished; the vacuum generator 6 is turned on, and a negative pressure is generated in the chamber between the profiling adsorption plate 3 and the small metal die-casting 2 to be polished through the vacuum generator 6, so that under the action of the negative pressure, the small metal die-casting 2 to be polished is adsorbed and fixed on the profiling adsorption plate 3; then the staff only needs to hold the air grinder to polish the surface of the small metal die-casting 2 to be polished. After the polishing is completed, the vacuum generator 6 is turned off and the polished small metal die-casting 2 is taken away.

[0027] As can be seen from the above, the utility model can make the small metal die-casting 2 to be polished be clamped on the profiling adsorption plate 3 through the unique setting of the profiling adsorption plate 3 and the sealing ring 4, so that the small metal die-casting 2 to be polished can be fixed in the horizontal direction; and the vacuum generator 6 is used to generate negative pressure in the chamber between the profiling adsorption plate 3 and the small metal die-casting 2 to be polished, and the small metal die-casting 2 to be polished is adsorbed and fixed on the profiling adsorption plate 3 through the negative pressure, so that the small metal die-casting 2 to be polished can be fixed in the vertical direction. In this way, the fixing tool of the utility model can stably fix the small metal die-casting 2 to be polished in the horizontal and vertical directions. In this way, when grinding the small metal die-casting 2 to be ground, the staff does not need to grab the small metal die-casting 2 to be ground, and only needs to hold the air grinder to grind the small metal die-casting 2 to be ground, which effectively overcomes the defects of inconvenient grabbing and poor safety of the traditional small metal die-casting 2 held manually; at the same time, the bottom of the small metal die-casting 2 to be ground is fixedly adsorbed on the contoured adsorption plate 3, and the surface of the small metal die-casting 2 to be ground that needs to be ground is completely exposed, and there is no grinding dead angle. After the small metal die-casting 2 to be ground is fixed, it can be directly ground by the grinder, which can effectively avoid the problem of grinding dead angles, and the grinding operation is very convenient and safe.

[0028] In this embodiment, the top height of the sealing groove 32 is lower than the top height of the adsorption groove 31 , so that it is convenient to install the sealing ring 4 in the sealing groove 32 while forming a clamping groove 5 between the sealing ring 4 and the adsorption groove 31 .

[0029] In this embodiment, please combine Figure 2 and Figure 3As shown, one path of the vacuum generator 6 is connected to the adsorption hole 33 through a pipeline, and the other path of the vacuum generator 6 is connected to the compressed air (omitted in the figure) through a pipeline. A switch valve 7 is provided on the pipeline between the vacuum generator 6 and the compressed air (the compressed air and the pipeline between the compressed air and the switch valve 7 are omitted in the figure). The switch valve 7 controls the on-off of the air path between the vacuum generator 6 and the compressed air, and then controls the switch of the vacuum generator 6. The switch valve 7 can be a commercially available manual valve, and the switch of the vacuum generator 6 is manually controlled by the manual valve.

[0030] In this embodiment, please combine Figure 2 and Figure 3 As shown, a notch is provided at the top of the mounting plate 1 corresponding to the position of the adsorption hole 33 of the contoured adsorption plate 3, leaving space for installing the pipeline at the bottom of the contoured adsorption plate 3, so that the adsorption hole 33 can be connected to the pipeline. The notch can be U-shaped, that is, the mounting plate 1 as a whole is similar to a U-shaped plate.

[0031] In this embodiment, please combine Figure 2 and Figure 3 As shown, the fixing tool further includes a bottom plate 8 arranged horizontally, and the mounting fixing plate 1 and the vacuum generator 6 are both mounted on the bottom plate 8. Correspondingly, the switch valve 7 is also mounted on the bottom plate 8. The bottom plate 8 is used to integrate the related components in the fixing tool on the bottom plate 8.

[0032] In addition, handles 9 are provided on both sides of the top of the bottom plate 8 , so as to facilitate moving and fixing the tooling through the handles 9 .

[0033] Finally, it is necessary to point out that the above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited to this. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the utility model should be covered within the protection scope of the utility model.

Claims

1. A fixed tool for grinding small metal die castings, characterized in that: It comprises a vertically arranged mounting and fixing plate, the top of which is horizontally provided with a contoured adsorption plate adapted to the small metal die-casting to be polished, the upper part of the contoured adsorption plate is provided with an adsorption groove with a top opening, the adsorption groove is surrounded by a sealing groove, a sealing ring is provided in the sealing groove, a slot adapted to the bottom of the small metal die-casting to be polished is formed between the sealing ring and the adsorption groove, an adsorption hole is vertically provided in the adsorption groove, and the adsorption hole is connected to a vacuum generator through a pipeline.

2. The fixing fixture for grinding small metal die castings according to claim 1 is characterized in that: The top height of the sealing groove is lower than the top height of the adsorption groove.

3. The fixing fixture for grinding small metal die castings according to claim 1, characterized in that: One path of the vacuum generator is connected to the adsorption hole through a pipeline, and the other path of the vacuum generator is connected to external compressed air through a pipeline. A switch valve is arranged on the pipeline between the vacuum generator and the compressed air.

4. The fixing fixture for grinding small metal die castings according to claim 1, characterized in that: A notch is provided at the top of the mounting and fixing plate at a position corresponding to the adsorption hole of the contoured adsorption plate.

5. The fixing fixture for grinding small metal die castings according to claim 1, characterized in that: The fixing fixture further comprises a bottom plate which is arranged horizontally, and the mounting fixing plate and the vacuum generator are both mounted on the bottom plate.

6. The fixing fixture for grinding small metal die castings according to claim 5, characterized in that: Handles are respectively arranged on both sides of the top of the bottom plate.