Combined tool of new energy automobile

Abstract

The utility model provides a combination tool of a new energy automobile, which relates to the technical field of new energy automobiles and comprises a movable clamping component and an auxiliary assembly mechanism, an assembly combination component is arranged on the outer side of the movable clamping component, and the auxiliary assembly mechanism for bolt assembly is arranged on the inner side of the outer end of the assembly combination component. The auxiliary assembling mechanism comprises an extension rod, a straight frame, a camera, a cross beam, a hydraulic cylinder, a lifting base, an auxiliary power arm and an assembling clamp, and the extension rod is arranged on the inner side of the outer end of the assembling combined part; according to the utility model, the hydraulic cylinder on the cross beam outputs power to drive the lifting base of which the output end runs, so that the auxiliary power arm runs to a proper height; through joint cooperation of the auxiliary power arm and the assembly clamping hand, effective machining treatment can be achieved, the mechanical arm base, the mechanical transmission arm, the electric hinge seat and the assembly clamp can be flexibly assembled, and therefore the equipment combination efficiency is improved, and time is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of new energy vehicles, in particular to a combined tooling for new energy vehicles. Background Art

[0002] Auto parts used in new energy vehicles are essential accessories for the production of new energy vehicles. The main components of a car are composed of five basic parts: engine, chassis, body, electrical equipment, and tires. In the automobile manufacturing industry, the structures of auto parts and their accessories are complex and diverse. Auto parts and accessories require multiple processes in production. Among them, in the corner assembly process of metal parts and plastic parts, most of them are assembled manually by assemblers, which requires a lot of labor intervention. At the same time, the quality of manual assembly is difficult to guarantee, resulting in quality problems in the production control stage that affect the assembly progress. It is necessary to add multiple inspection processes to detect whether the assembly corners are pressed in place.

[0003] When the existing combined tooling is used, such as application number CN201921058080.0, which belongs to the technical field of automobile assembly equipment, a tooling for automobile assembly is disclosed, the tooling includes a workbench, three positioning mechanisms and at least three bending mechanisms; the positioning mechanism is arranged on the workbench, distributed around the product slot, and at least one bending mechanism is arranged between two adjacent positioning mechanisms; the bending mechanism includes an air pump, a push rod and a pressure hook, the first end of the push rod is connected to the air pump, the air pump can push the push rod horizontally out or retract, the second end of the push rod is hinged with the pressure hook, and the pressure hook rotates at the pin at the hinge of the second end of the push rod. The tooling can reduce the error of human matching, improve the assembly speed, and make the assembly qualification rate reach 100%, and then there is no need to detect the assembly parts with the corresponding detection process; however, in the above-mentioned technology, the assembly is mainly carried out at three angles, and the telescopic angle is relatively fixed, so that due to the limitation of the angle, it takes a long time to operate, therefore, the utility model proposes a combined tooling for new energy vehicles to solve the problems existing in the prior art. Summary of the invention

[0004] In view of the above problems, the utility model proposes a combination tooling for new energy vehicles. The combination tooling for new energy vehicles mainly utilizes the output power of the hydraulic cylinder on the crossbeam to drive the lifting base running at the output end to move the auxiliary power arm to a suitable height. Through the cooperation of the auxiliary power arm and the assembly clamp, effective processing can be achieved. In conjunction with the mechanical arm base, mechanical transmission arm, electric articulated seat and assembly fixture, flexible assembly and assembly can be carried out, thereby improving the combination efficiency of the equipment and saving time.

[0005] To achieve the purpose of the utility model, the utility model is implemented by the following technical solutions: a combined tooling for a new energy vehicle, comprising a mobile clamping component and an auxiliary assembly mechanism, wherein an assembly combination component is arranged on the outer side of the mobile clamping component, and an auxiliary assembly mechanism for bolt assembly is arranged on the inner side of the outer end of the assembly combination component;

[0006] The auxiliary assembly mechanism includes an extension rod, a straight frame, a camera, a cross beam, a hydraulic cylinder, a lifting base, an auxiliary power arm and an assembly clamp. The extension rod is arranged on the inner side of the outer end of the assembly combination component, a bolt-connected straight frame is arranged on the outer side of the extension rod, and a camera is arranged on the side of the straight frame, a cross beam is arranged on the top side of the straight frame, and a lifting base connected to the output end of the hydraulic cylinder is arranged on the inner bottom side of the cross beam, auxiliary power arms are arranged below both ends of the lifting base, and an assembly clamp is arranged at one end of the auxiliary power arm.

[0007] As a preferred embodiment of the utility model, the auxiliary power arm has a hinge transmission structure, and the auxiliary power arm and the assembly gripper are symmetrically distributed at an angle of the central axis of the lifting base.

[0008] As a preferred embodiment of the utility model, the movable clamping component includes a pad, a slotted plate, a gearbox housing, an output motor, a meshing gear set, a lead screw, a threaded slider, a shock absorber, a mounting beam, an electric rotating seat, a sleeve housing, an end seat, an electric rocker arm, an upper clamping plate and a mounting plate, a slotted plate is provided on the top side of the pad, and a gearbox housing is provided at one end of the slotted plate, and a meshing gear set connected to the output end of the output motor is provided inside the gearbox housing.

[0009] As a preferred embodiment of the utility model, a threaded slider is connected to the slotted plate through a screw thread, and shock absorbers are arranged above both ends of the threaded slider, a carrying beam is arranged on the top side of the shock absorber, and an electric rotating seat is arranged on the inner side of the carrying beam, and a carrying plate is arranged on the top side of the electric rotating seat.

[0010] As a preferred embodiment of the utility model, a sleeve is provided above the side of the electric rotating seat, and an end seat is provided at the output end of the sleeve, an electric rocker arm is provided at one end of the end seat, and an upper clamp is provided at the output end of the electric rocker arm.

[0011] As a preferred embodiment of the utility model, the assembly combination includes an end side plate, a mechanical arm base, a mechanical transmission arm, an electric articulated seat and an assembly fixture, the end side plate is arranged on the outer side of the slotted plate, the mechanical arm base is arranged above one end of the end side plate, and the mechanical transmission arm is arranged on the top side of the mechanical arm base, the electric articulated seat is arranged on the top side of the mechanical transmission arm, and an assembly fixture is arranged at one end of the electric articulated seat.

[0012] The beneficial effects of the utility model are:

[0013] The utility model mainly utilizes the output power of the hydraulic cylinder on the crossbeam to drive the lifting base running at the output end to move the auxiliary power arm to a suitable height. Through the cooperation of the auxiliary power arm and the assembly clamp, effective processing can be achieved. In conjunction with the mechanical arm base, mechanical transmission arm, electric articulated seat and assembly fixture, flexible assembly and assembly can be carried out, thereby improving the combination efficiency of the equipment and saving time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 This is a bottom-up three-dimensional structural schematic diagram of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the output motor and meshing gear set of the utility model;

[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the upper clamping plate and the carrying plate of the utility model.

[0018] Wherein: 1. Mobile clamping parts; 101. Pad; 102. Slotted plate; 103. Gearbox housing; 104. Output motor; 105. Meshing gear set; 106. Lead screw; 107. Threaded slider; 108. Shock absorber; 109. Carrying beam; 1010. Electric rotating seat; 1011. Housing; 1012. End seat; 1013. Electric rocker; 1014. Upper clamping plate; 1015. Carrying plate; 2. Assembly assembly parts; 201. End side plate; 202. Mechanical arm base; 203. Mechanical transmission arm; 204. Electric articulated seat; 205. Assembly fixture; 3. Auxiliary assembly mechanism; 301. Extension rod; 302. Straight frame; 303. Camera; 304. Crossbeam; 305. Hydraulic cylinder; 306. Lifting base; 307. Auxiliary power arm; 308. Assembly gripper. DETAILED DESCRIPTION

[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with an embodiment. The embodiment is only used to explain the present invention and does not constitute a limitation on the protection scope of the present invention.

[0020] according to Figure 1-4 As shown, this embodiment proposes a combined tooling for a new energy vehicle, comprising a mobile clamping component 1 and an auxiliary assembly mechanism 3, wherein an assembly combination component 2 is arranged on the outer side of the mobile clamping component 1, and an auxiliary assembly mechanism 3 for bolt assembly is arranged on the inner side of the outer end of the assembly combination component 2;

[0021] The auxiliary assembly mechanism 3 includes an extension rod 301, a straight frame 302, a camera 303, a cross beam 304, a hydraulic cylinder 305, a lifting base 306, an auxiliary power arm 307 and an assembly clamp 308. The extension rod 301 is arranged on the inner side of the outer end of the assembly combination component 2, and a bolt-connected straight frame 302 is arranged on the outer side of the extension rod 301, and a camera 303 is arranged on the side of the straight frame 302, a cross beam 304 is arranged on the top side of the straight frame 302, and a lifting base 306 connected to the output end of the hydraulic cylinder 305 is arranged on the inner bottom side of the cross beam 304, an auxiliary power arm 307 is arranged below both ends of the lifting base 306, and an assembly clamp 308 is arranged at one end of the auxiliary power arm 307.

[0022] The auxiliary power arm 307 has a hinge transmission structure, and the auxiliary power arm 307 and the assembly gripper 308 are symmetrically distributed at an angle of the central axis of the lifting base 306 .

[0023] In this embodiment, the output power of the hydraulic cylinder 305 drives the output end to perform telescopic operation so that the output power of the output end of the hydraulic cylinder 305 moves the lifting base 306 to a suitable height position, and then the auxiliary power arm 307 and the assembly clamp 308 cooperate to achieve the effect of auxiliary operation. The camera 303 on the side of the straight frame 302 can effectively achieve the effect of real-time detection.

[0024] The movable clamping component 1 includes a cushion block 101, a slotted plate 102, a gearbox housing 103, an output motor 104, a meshing gear set 105, a lead screw 106, a threaded slider 107, a shock absorber 108, a mounting beam 109, an electric rotating seat 1010, a sleeve housing 1011, an end seat 1012, an electric rocker arm 1013, an upper clamping plate 1014 and a mounting plate 1015. The top side of the cushion block 101 is provided with a slotted plate 102, and one end of the slotted plate 102 is provided with a gearbox housing 103, and the interior of the gearbox housing 103 is provided with a meshing gear set 105 connected to the output end of the output motor 104.

[0025] In this embodiment, when the product is clamped and positioned, the output end of the output motor 104 outputs power, and then the output end of the output motor 104 is operated, and then the meshing gear set 105 connected to the output end of the output motor 104 is engaged and transmitted. In this way, the meshing gear set 105 is engaged and transmitted to drive the lead screw 106 on the slotted plate 102 to output the transmission and then drive the threaded slider 107 to a suitable position.

[0026] A threaded slider 107 is threadedly connected to the slotted plate 102 through a lead screw 106, and shock absorbers 108 are arranged above both ends of the threaded slider 107, a carrying beam 109 is arranged on the top side of the shock absorber 108, and an electric rotating seat 1010 is arranged on the inner side of the carrying beam 109, and a carrying plate 1015 is arranged on the top side of the electric rotating seat 1010.

[0027] In this embodiment, when in use, the product to be processed is placed on the mounting plate 1015, and then the output end of the electric rotating seat 1010 is used to output power to drive the output end to run, and then the product on the mounting plate 1015 is moved to a suitable clamping position orientation. Since shock absorbers 108 are provided above both ends of the threaded slider 107, the support and shock absorption effects can be effectively achieved.

[0028] A casing 1011 is disposed above the side of the electric rotating seat 1010 , and an end seat 1012 is disposed at the output end of the casing 1011 , an electric swing rod 1013 is disposed at one end of the end seat 1012 , and an upper clamping plate 1014 is disposed at the output end of the electric swing rod 1013 .

[0029] In this embodiment, the output power of the hydraulic device in the housing 1011 is used to drive the end seat 1012 connected to the output end to run to a suitable length. The output power of the electric rocker arm 1013 drives the output end to run so that the upper clamp 1014 can effectively clamp and position the product.

[0030] The assembly component 2 includes an end side plate 201, a robot arm base 202, a mechanical transmission arm 203, an electric articulated seat 204 and an assembly fixture 205. The end side plate 201 is arranged on the outer side of the slotted plate 102, the robot arm base 202 is arranged above one end of the end side plate 201, and the mechanical transmission arm 203 is arranged on the top side of the robot arm base 202, the electric articulated seat 204 is arranged on the top side of the mechanical transmission arm 203, and the assembly fixture 205 is arranged at one end of the electric articulated seat 204.

[0031] In this embodiment, when assembly is required, the output power of the mechanical arm base 202 is used to drive the mechanical transmission arm 203 connected to the output end to move to a suitable angle, and then the hinge transmission of the mechanical transmission arm 203 and the electric articulated seat 204 is used to clamp and operate the product through the assembly fixture 205, thereby achieving the effect of assembly.

[0032] The working principle of the combined tooling of the new energy vehicle is as follows: when in use, the product to be processed is placed on the mounting plate 1015, and then the output end of the electric rotating seat 1010 is used to output power to drive the output end to run and then move the product on the mounting plate 1015 to a suitable clamping position orientation. Since shock absorbers 108 are arranged above both ends of the threaded slider 107, the support and shock absorption effects can be effectively achieved. Then, the output end of the hydraulic device in the housing 1011 is used to output power to drive the end seat 1012 connected to the output end to run to a suitable length, and the upper electric swing arm 1013 outputs power to drive the output end to run so that the upper clamping plate 1014 can effectively clamp and position the product. When the product is clamped and positioned, the output end of the output motor 104 outputs power and then the output end of the output motor 104 runs, and then the meshing gear set 1 connected to the output end of the output motor 104 is connected. 05 meshing transmission operation, so that the meshing gear set 105 meshing transmission operation drives the lead screw 106 on the slotted plate 102 to output transmission and then drives the threaded slider 107 to a suitable position. When assembly and combination are required, the output power of the mechanical arm base 202 is used to drive the mechanical transmission arm 203 connected to the output end to run to a suitable angle, and then the hinge transmission of the mechanical transmission arm 203 and the electric articulated seat 204 is used to achieve the effect of clamping and operating the product through the assembly fixture 205, so as to achieve the effect of combination, and the output power of the hydraulic cylinder 305 is used to drive the output end to telescope so that the output power of the hydraulic cylinder 305 output end will move the lifting base 306 to a suitable height position, and then the auxiliary power arm 307 and the assembly clamp 308 are used to cooperate to achieve the effect of auxiliary operation, and the camera 303 on the side of the straight frame 302 can effectively achieve the effect of real-time detection.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A combined tooling for a new energy vehicle, comprising a mobile clamping component (1) and an auxiliary assembly mechanism (3), characterized in that: An assembly component (2) is arranged on the outer side of the movable clamping component (1), and an auxiliary assembly mechanism (3) for bolt assembly is arranged on the inner side of the outer end of the assembly component (2); The auxiliary assembly mechanism (3) comprises an extension rod (301), a straight frame (302), a camera (303), a crossbeam (304), a hydraulic cylinder (305), a lifting base (306), an auxiliary power arm (307) and an assembly gripper (308); the extension rod (301) is arranged on the inner side of the outer end of the assembly component (2); a straight frame (302) connected by bolts is arranged on the outer side of the extension rod (301); a camera (303) is arranged on the side of the straight frame (302); a crossbeam (304) is arranged on the top side of the straight frame (302); a lifting base (306) connected to the output end of the hydraulic cylinder (305) is arranged on the inner bottom side of the crossbeam (304); auxiliary power arms (307) are arranged below both ends of the lifting base (306); and an assembly gripper (308) is arranged at one end of the auxiliary power arm (307).

2. The combined tooling for a new energy vehicle according to claim 1, characterized in that: The auxiliary power arm (307) has a hinge transmission structure, and the auxiliary power arm (307) and the assembly gripper (308) are symmetrically distributed at an angle of the central axis of the lifting base (306).

3. The combined tooling for a new energy vehicle according to claim 1, characterized in that: The movable clamping component (1) comprises a cushion block (101), a slotted plate (102), a gearbox housing (103), an output motor (104), a meshing gear set (105), a lead screw (106), a threaded slider (107), a shock absorber (108), a mounting beam (109), an electric rotating seat (1010), a sleeve housing (1011), an end seat (1012), an electric swing arm (1013), an upper clamping plate (1014) and a mounting plate (1015); the cushion block (101) is provided with a slotted plate (102) on the top side, and the gearbox housing (103) is provided at one end of the slotted plate (102); and the gearbox housing (103) is provided inside with a meshing gear set (105) connected to the output end of the output motor (104).

4. The combined tooling for a new energy vehicle according to claim 3, characterized in that: A threaded slider (107) is threadedly connected to the slotted plate (102) via a lead screw (106), and shock absorbers (108) are arranged above both ends of the threaded slider (107), a carrying beam (109) is arranged on the top side of the shock absorber (108), and an electric rotating seat (1010) is arranged on the inner side of the carrying beam (109), and a carrying plate (1015) is arranged on the top side of the electric rotating seat (1010).

5. The combined tooling for a new energy vehicle according to claim 3, characterized in that: A casing (1011) is provided above the side of the electric rotating seat (1010), and an end seat (1012) is provided at the output end of the casing (1011), an electric swing rod (1013) is provided at one end of the end seat (1012), and an upper clamping plate (1014) is provided at the output end of the electric swing rod (1013).

6. The combined tooling for a new energy vehicle according to claim 3, characterized in that: The assembly component (2) comprises an end side plate (201), a mechanical arm base (202), a mechanical transmission arm (203), an electric articulated seat (204) and an assembly fixture (205); the end side plate (201) is arranged on the outer side of the slotted plate (102); the mechanical arm base (202) is arranged above one end of the end side plate (201); the mechanical transmission arm (203) is arranged on the top side of the mechanical arm base (202); the electric articulated seat (204) is arranged on the top side of the mechanical transmission arm (203); and the assembly fixture (205) is arranged at one end of the electric articulated seat (204).

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