Ceramic diaphragm slitting device

By designing a removable ceramic diaphragm slitting device, the problem of easy cracking of the slitting groove is solved, the quality and ease of use are improved, and the service life of the device is extended.

CN222945736UActive Publication Date: 2025-06-06JIANGSU BEIXING NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421749803.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-06
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In the existing ceramic diaphragm slitting devices, the slitting grooves are prone to cracks during repeated use, resulting in the slitting grooves breaking and affecting the slitting quality of the ceramic diaphragm.

Method used

A ceramic diaphragm slitting device is designed, including a slitting rack, roof plate, hydraulic cylinder, slitting knife, slitting table and noise reduction layer. By setting up straight plates, support columns, screws, slitting tables, nuts and noise reduction layers, the slitting tables can be firmly limited to the top of the straight plates, and can be removed and replaced to avoid cracks in the slitting grooves.

Benefits of technology

It effectively avoids cracks and cracks in the slit grooves, improves the slit quality of the ceramic diaphragm, and reduces noise during the slit process through the noise reduction layer, improving the ease of use of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic diaphragm slitting device which comprises a slitting frame, a top plate, a hydraulic cylinder and a slitting knife, the top plate is arranged at the top of the slitting frame, the hydraulic cylinder is arranged at the top of the top plate, the top end of the slitting knife is in transmission connection with an output shaft of the hydraulic cylinder, and two positioning plates are arranged at the top of the slitting frame. Two concave holes are formed in the top ends of the two positioning plates correspondingly, a slitting table is arranged on the top of the slitting frame, a slitting groove is formed in the top end of the slitting table, two straight blocks are arranged on the two sides of the slitting table correspondingly, and the straight plates, the supporting columns, the screw rods, the slitting table, the nuts and the noise reduction layer are arranged, so that the slitting table is located at the bottom of the slitting knife; according to the ceramic diaphragm slitting device, the four straight blocks are sleeved with the corresponding screws respectively, the four nuts are sleeved with the threads at one ends of the screws, the situation that cracks appear in the slitting grooves and consequently the slitting quality of the ceramic diaphragm is affected is avoided, the noise reduction layer is made of rock wool boards, noise can be effectively absorbed and isolated, and the usability of the slitting device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic diaphragms, in particular to a ceramic diaphragm cutting device. Background Art

[0002] Ceramic diaphragm: A means to improve the thermal stability of high energy density batteries. A ceramic layer is made on the negative electrode and diaphragm of the battery to improve the safety performance of the battery. In the structure of lithium batteries, the diaphragm is one of the key internal components. The performance of the diaphragm determines the interface structure and internal resistance of the battery, which directly affects the battery's capacity, cycle and safety performance. The slitting device mainly uses a slitting knife to cut the ceramic diaphragm, which can cut the ceramic diaphragm into appropriate lengths.

[0003] A single-sided ceramic diaphragm slitting device is disclosed in the patent with publication number CN220197798U, which includes a workbench, on the upper surface of which two support plates are fixedly mounted, on the upper surfaces of which a top plate is commonly fixedly mounted, on the bottom surface of which two electric hydraulic push rods are fixedly mounted, on the output ends of which a slitting knife is commonly fixedly mounted, and on the upper surface of which a slitting table is fixedly mounted.

[0004] In the above technology, a slitting groove is opened on the upper surface of the slitting table to make it more convenient to cut the single-sided ceramic diaphragm. However, during the slitting process of the slitting knife and the slitting groove repeatedly, cracks will appear on the inner surface of the slitting groove. Once the cracks are formed, they will gradually expand with the use time, and may eventually cause the rupture of the slitting groove, thereby affecting the quality of the ceramic diaphragm slitting. Therefore, innovation is made in this technology. Utility Model Content

[0005] The utility model aims to provide a ceramic diaphragm slitting device to solve the problem in the above background technology that the slitting groove may be broken, thus affecting the slitting quality of the ceramic diaphragm.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ceramic diaphragm slitting device, comprising a slitting frame, a top plate, a hydraulic cylinder and a slitting knife, wherein the top plate is arranged on the top of the slitting frame, the hydraulic cylinder is arranged on the top of the top plate, the top of the slitting knife is transmission-connected to the output shaft of the hydraulic cylinder, two positioning plates are arranged on the top of the slitting frame, two concave holes are provided at the top of the two positioning plates, a slitting table is arranged on the top of the slitting frame, a slitting groove is provided at the top of the slitting table, two straight blocks are provided on both sides of the slitting table, a straight plate is arranged on the top of the slitting frame, four support columns are arranged on the top of the straight plate, and a noise reduction layer is provided inside the slitting table.

[0007] As a preferred technical solution of the utility model, one end of the four support columns is provided with a fixing rod, one end of the four fixing rods is provided with a screw rod, and the four straight blocks are respectively sleeved on one end of the four screw rods.

[0008] As a preferred technical solution of the utility model, one end of the four screw rods is threadedly sleeved with a nut, and one end of the four support columns is fixedly sleeved with a support ring.

[0009] As a preferred technical solution of the present invention, the positions of the two adjacent support rings are corresponding to each other.

[0010] As a preferred technical solution of the utility model, two arc blocks are fixedly installed on both sides of the straight plate, and limiting bolts are provided on the tops of the four arc blocks. One ends of the four limiting bolts are respectively connected to the internal threads of the four recessed holes.

[0011] As a preferred technical solution of the utility model, a pressure-resistant layer is arranged inside the cutting table, and one side of the pressure-resistant layer is in contact with one side of the noise reduction layer.

[0012] As a preferred technical solution of the utility model, a wear-resistant layer is provided inside the cutting table.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model discloses a ceramic diaphragm slitting device, which comprises a straight plate, a supporting column, a screw rod, a slitting table, a nut and a noise reduction layer. The slitting table is located at the bottom of the slitting knife. Four straight blocks are respectively sleeved with the corresponding screw rods. The slitting table can be firmly limited to the top of the straight plate by using the thread sleeve of four nuts and one end of the screw rod. The slitting table can be disassembled and replaced through this structure, and cracks in the slitting groove are avoided to affect the slitting quality of the ceramic diaphragm. The noise reduction layer is made of a rock wool board, which can effectively absorb and isolate noise, reduce the noise when the slitting knife cuts the ceramic diaphragm, and improve the usability of the slitting device.

[0015] 2. The utility model provides a ceramic diaphragm slitting device, which is provided with concave holes, limiting bolts, a pressure-resistant layer and a wear-resistant layer. After the bottom surfaces of the four arc-shaped blocks are respectively fitted with the surfaces of the two positioning plates, one end of the four limiting bolts are sequentially embedded into the inside of the four concave holes, and the two are threadedly connected, so that the positioning plate and the straight plate can be limited and fixed. The pressure-resistant layer is made of titanium alloy material and has excellent pressure resistance and strength. The wear-resistant layer is made of tungsten-cobalt alloy and has excellent wear resistance. The coordinated use of the two prolongs the service life of the slitting device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a front view structural schematic diagram of the utility model;

[0017] Figure 2 It is a partial front view structural schematic diagram of the utility model;

[0018] Figure 3 For the utility model Figure 2 The enlarged view of point A in the middle;

[0019] Figure 4 It is a partial side cross-sectional structural schematic diagram of the utility model.

[0020] In the figure: 1. Slitting frame; 2. Top plate; 3. Hydraulic cylinder; 4. Slitting knife; 5. Positioning plate; 6. Concave hole; 7. Straight plate; 8. Support column; 9. Support ring; 10. Slitting table; 11. Fixing rod; 12. Screw; 13. Straight block; 14. Nut; 15. Arc block; 16. Limit bolt; 17. Compression layer; 18. Noise reduction layer; 19. Wear-resistant layer. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 The utility model provides a technical solution for a ceramic diaphragm cutting device:

[0023] Embodiment 1:

[0024] like Figure 1-3 As shown, a ceramic diaphragm slitting device comprises a slitting frame 1, a top plate 2, a hydraulic cylinder 3 and a slitting knife 4, the top plate 2 is arranged on the top of the slitting frame 1, the hydraulic cylinder 3 is arranged on the top of the top plate 2, the top of the slitting knife 4 is drivingly connected to the output shaft of the hydraulic cylinder 3, two positioning plates 5 are arranged on the top of the slitting frame 1, two concave holes 6 are provided on the top of the two positioning plates 5, a slitting table 10 is arranged on the top of the slitting frame 1, a slitting groove is provided on the top of the slitting table 10, two straight blocks 13 are provided on both sides of the slitting table 10, a straight plate 7 is arranged on the top of the slitting frame 1, four supporting columns 8 are arranged on the top of the straight plate 7, a noise reduction layer 18 is arranged inside the slitting table 10, and the slitting table 10 can be disassembled and replaced through this structure, so as to avoid cracks in the slitting groove and affect the quality of ceramic diaphragm slitting, and the noise reduction layer 18 is made of rock wool board, which can effectively absorb and isolate noise, reduce the noise of the slitting knife 4 when slitting the ceramic diaphragm, and improve the usability of the slitting device.

[0025] Embodiment 2:

[0026] Based on the first embodiment, Figure 1 and Figure 4 As shown, two arc blocks 15 are fixedly installed on both sides of the straight plate 7, and limiting bolts 16 are arranged on the tops of the four arc blocks 15. One ends of the four limiting bolts 16 are respectively connected with the internal threads of the four recessed holes 6. The utility model provides a ceramic diaphragm slitting device, which is provided with recessed holes 6, limiting bolts 16, a pressure-resistant layer 17 and a wear-resistant layer 19. After the bottom surfaces of the four arc blocks 15 are respectively fitted with the surfaces of the two positioning plates 5, one ends of the four limiting bolts 16 are sequentially embedded into the inside of the four recessed holes 6, and the two are threadedly connected.

[0027] Working principle: Ceramic diaphragm: A means to improve the thermal stability of high energy density batteries. A ceramic layer is made on the negative electrode and diaphragm of the battery to improve the safety performance of the battery. In the structure of lithium batteries, the diaphragm is one of the key internal components. The performance of the diaphragm determines the interface structure and internal resistance of the battery, which directly affects the capacity, cycle and safety performance of the battery. The slitting device mainly uses a slitting knife 4 to cut the ceramic diaphragm, which can be cut into suitable lengths. The top of the slitting table 10 is provided with a slitting groove. After the cylinder 3 is pressed, the slitting knife 4 is driven to move up and down. After the slitting knife 4 applies pressure to the slitting groove, the ceramic diaphragm can be slit. During the slitting process of the slitting knife 4 repeatedly moving with the slitting groove, cracks will appear on the inner surface of the slitting groove. Once the cracks are formed, they will gradually expand with the use time, and may eventually cause the slitting groove to rupture, thus affecting the quality of the slitting of the ceramic diaphragm. The slitting table 10 is located at the bottom of the slitting knife 4. The four straight blocks 13 are respectively sleeved with the corresponding screws 12. The four nuts 14 are used to tighten the screws 12 at one end. The slitting table 10 can be firmly limited on the top of the straight plate 7 by the sleeve. When the slitting groove is damaged, the four nuts 14 are rotated in the opposite direction, and then the slitting table 10 is pulled upward, and the four straight blocks 13 are gradually separated upward from one end of the four screw rods 12. Then, a new slitting table 10 can be replaced. The slitting table 10 can be disassembled and replaced through this structure, avoiding the occurrence of cracks in the slitting groove and affecting the slitting quality of the ceramic diaphragm. The noise reduction layer 18 is made of rock wool board, which can effectively absorb and isolate noise, reducing the impact of the slitting knife 4 on the ceramic The noise during the slitting of the ceramic diaphragm improves the usability of the slitting device. After the bottom surfaces of the four arc blocks 15 are respectively fitted with the surfaces of the two positioning plates 5, one end of the four limiting bolts 16 are embedded into the inside of the four recessed holes 6 in turn, and the two are threadedly connected, so that the positioning plate 5 and the straight plate 7 can be limited and fixed. The pressure-resistant layer 17 is made of titanium alloy material and has excellent pressure resistance and strength. The wear-resistant layer 19 is made of tungsten-cobalt alloy and has excellent wear resistance. The coordinated use of the two prolongs the service life of the slitting device.

[0028] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0029] In the present invention, unless otherwise clearly stipulated and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic diaphragm slitting device, comprising a slitting frame (1), a top plate (2), a hydraulic cylinder (3) and a slitting knife (4), wherein the top plate (2) is arranged on the top of the slitting frame (1), the hydraulic cylinder (3) is arranged on the top of the top plate (2), and the top end of the slitting knife (4) is drivingly connected to the output shaft of the hydraulic cylinder (3), characterized in that: Two positioning plates (5) are arranged on the top of the slitting frame (1), and two concave holes (6) are provided at the top of the two positioning plates (5). A slitting table (10) is arranged on the top of the slitting frame (1), and a slitting groove is provided at the top of the slitting table (10). Two straight blocks (13) are arranged on both sides of the slitting table (10). A straight plate (7) is arranged on the top of the slitting frame (1), and four supporting columns (8) are arranged on the top of the straight plate (7). A noise reduction layer (18) is arranged inside the slitting table (10).

2. A ceramic diaphragm cutting device according to claim 1, characterized in that: One end of each of the four support columns (8) is provided with a fixing rod (11), one end of each of the four fixing rods (11) is provided with a screw rod (12), and the four straight blocks (13) are respectively sleeved on one end of the four screw rods (12).

3. A ceramic diaphragm cutting device according to claim 2, characterized in that: One end of each of the four screw rods (12) is threadedly sleeved with a nut (14), and one end of each of the four support columns (8) is fixedly sleeved with a support ring (9).

4. A ceramic diaphragm cutting device according to claim 3, characterized in that: The positions of the two adjacent support rings (9) are corresponding to each other.

5. A ceramic diaphragm cutting device according to claim 1, characterized in that: Two arc blocks (15) are fixedly mounted on both sides of the straight plate (7), and limiting bolts (16) are arranged on the tops of the four arc blocks (15), and one end of the four limiting bolts (16) is respectively connected to the internal threads of the four recessed holes (6).

6. A ceramic diaphragm cutting device according to claim 1, characterized in that: A pressure-resistant layer (17) is provided inside the slitting station (10), and one side of the pressure-resistant layer (17) is in contact with one side of the noise reduction layer (18).

7. A ceramic diaphragm cutting device according to claim 6, characterized in that: A wear-resistant layer (19) is provided inside the slitting table (10).

Citation Information

Patent Citations

  • Single-sided ceramic diaphragm slitting device

    CN220197798U