Full-time sampling die-cutting machine
By designing the sampling components of the full-time sampling die-cutter in the die-cutter, paper sampling is achieved without stopping, solving the problem of long downtime of existing die-cutters during the sampling process, and improving production efficiency and product speed to market.
Patent Information
- Application Number
- CN202421706964.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-18
AI Technical Summary
It is difficult for existing die-cutters to complete the paper sampling operation without shutting down, resulting in an increase in production cycle and a decrease in production efficiency.
A full-time sampling die-cutter is designed, including die-cutting assembly and sampling assembly. The sampling assembly realizes paper sampling without stopping by setting up a support box, a motor, a screw and a conveying roller.
Through sampling without shutdown, downtime is reduced, production efficiency is improved, and enterprises can obtain product samples faster, evaluate product quality in a timely manner, and make rapid adjustments according to market demand to shorten product time to market.
Smart Images

Figure CN222945779U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of packaging processing and forming equipment, and specifically relates to a full-time sampling die-cutting machine. Background Art
[0002] The die-cutting machine uses high-precision molds and embossing plates to accurately cut, crease, and shape materials such as cardboard, plastic, stickers, EVA, double-sided tape, electronic components, and mobile phone pads. This processing method can ensure the accuracy of product shape, size, and quality, and meet various complex and sophisticated design requirements. The die-cutting machine has efficient production capacity and can perform die-cutting operations continuously, significantly improving production efficiency. In a mass production environment, the die-cutting machine can reduce manual operations and labor intensity, while ensuring the stability and reliability of production speed, thereby meeting the market's demand for fast delivery and high-quality products.
[0003] In the prior art, some die-cutting machines are difficult to complete the paper collection and sampling operations without stopping. These machines usually need to rely on manual shutdown, position adjustment, sampling and then restarting. Stopping for sampling interrupts the continuous production process of the die-cutting machine, resulting in the need to restart the machine after each sampling and wait for it to reach a stable operating state. This process increases the production cycle, reduces overall production efficiency, and may affect production plans and delivery times. Utility Model Content
[0004] The purpose of the utility model is to provide a full-time sampling die-cutting machine, aiming to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A full-time sampling die-cutting machine includes a die-cutting assembly, including a frame, the top surface of which is adapted to be mounted with a die-cutting portion and a conveyor belt;
[0007] The sampling assembly comprises a support box arranged on one side of the frame, and a motor is adapted to be installed on one side surface of the inner wall of the support box.
[0008] As a preferred solution of the utility model, the die-cutting assembly further comprises a brush arranged on the inner surface of the frame, an air duct is fixedly mounted on the outer surface of the frame, and a protective cover is fixedly connected to the top surface of the frame.
[0009] As a preferred solution of the utility model, the sampling assembly also includes a first screw rod fixedly connected to the output end of the motor, the number of the first screw rods is two, the other end of the first screw rod is fixedly installed on the bottom surface of the inner wall of the support box through a bearing, the surface of the two first screw rods is sleeved with the same track, and a limiting groove is opened on one side surface of the support box, the number of the limiting grooves is two.
[0010] As a preferred solution of the utility model, the sampling assembly also includes a first internal thread block, the number of the first internal thread blocks is two, the two first internal thread blocks are respectively threadedly connected to the surfaces of the two first screw rods, and one end of the two first internal thread blocks extends to the outside of the support box through the two limiting grooves.
[0011] As a preferred solution of the utility model, the sampling assembly further comprises a conveying roller fixedly mounted on the other ends of the two first internal thread blocks, and the other ends of the two first screw rods are respectively fixedly connected with a first bevel gear.
[0012] As a preferred solution of the utility model, the sampling assembly also includes a second screw rod, and the number of the second screw rods is two. The two second screw rods are fixedly installed on the two side surfaces of the inner wall of the support box through bearings, and the surfaces of the two second screw rods are respectively threadedly connected with second internal thread blocks, and the surfaces of the two second screw rods are respectively fixedly connected with second bevel gears, and the tops of the outer surfaces of the two second internal thread blocks are respectively fixedly connected with support rods, and the other ends of the support rods penetrate to one side of the outer surface of the support box.
[0013] As a preferred solution of the utility model, the sampling assembly also includes a fixing frame arranged on one side of the supporting box, a paper aligner is arranged on the inner surface of the fixing frame, and a connecting groove is opened on one side surface of the fixing frame.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: through the setting of the sampling component, the die-cutting machine can perform sampling without stopping, thereby reducing downtime and improving production efficiency. By non-stop sampling, enterprises can obtain product samples more quickly, evaluate product quality in a timely manner, and make rapid adjustments according to market demand, so as to shorten the time to market for products. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 For this utility model Figure 1 A local enlarged schematic diagram of the middle A;
[0018] Figure 3 For this utility model Figure 1 A partial enlarged schematic diagram of point B in the middle;
[0019] Figure 4 It is a schematic diagram of the partial structure of the sampling assembly in the utility model.
[0020] In the figure: 100, die-cutting assembly; 101, frame; 102, die-cutting part; 103, conveyor belt; 104, brush; 105, air duct; 106, protective cover; 200, sampling assembly; 201, support box; 202, motor; 203, first screw rod; 204, crawler track; 205, limit groove; 206, first internal thread block; 207, conveying roller; 208, first bevel gear; 209, second screw rod; 210, second internal thread block; 211, second bevel gear; 212, support rod; 213, fixed frame; 214, paper aligner; 215, connecting groove. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0023] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0024] Example 1
[0025] Reference Figure 1 and Figure 2 , is the first embodiment of the utility model, which provides a full-time sampling die-cutting machine, including,
[0026] The die-cutting assembly 100 includes a frame 101, and a die-cutting portion 102 and a conveyor belt 103 are adapted to be installed on the top surface of the frame 101;
[0027] The frame 101 is used to support the various components of the die-cutting machine, the die-cutting part 102 cuts the printed product or paperboard into a certain shape, and the conveyor belt 103 is used to transport the formed printed product or paperboard to the sampling component 200.
[0028] The sampling assembly 200 includes a support box 201 disposed on one side of the frame 101 , and a motor 202 is adapted to be mounted on one side of the inner wall of the support box 201 .
[0029] The supporting box 201 is used to support the motor 202 .
[0030] Specifically, the die-cutting assembly 100 further includes a brush 104 disposed on the inner surface of the frame 101 , an air duct 105 is fixedly installed on the outer surface of the frame 101 , and a protective cover 106 is fixedly connected to the top surface of the frame 101 .
[0031] The reciprocating swing of the brush 104 can prevent the printed matter or cardboard conveyed by the conveyor belt 103 from being pulled together, the air duct 105 is used to make the paper fall quickly onto the paper pile, and the protective cover 106 is used to protect the die-cutting machine to prevent foreign matter from falling into the die-cutting machine.
[0032] When in use, the die-cutting machine is turned on to allow the die-cutting section 102 to cut the printed product or cardboard into a certain shape, and then the conveyor belt 103 is used to transport the formed printed product or cardboard to the sampling component 200. The reciprocating swing of the brush 104 prevents the printed product or cardboard transported by the conveyor belt 103 from being pulled together. The air duct 105 is used to allow the paper to fall quickly onto the paper pile, and the protective cover 106 is used to protect the die-cutting machine to prevent foreign matter from falling into the die-cutting machine.
[0033] In summary, the die-cutting component 100 can convey the formed printed products or paperboards to the sampling component 200, and can stack the processed papers into neat piles through the cooperation of the brush 104 and the conveying air duct 105.
[0034] Example 2
[0035] Reference Figure 1 , Figure 3 and Figure 4 , which is the second embodiment of the utility model. Different from the previous embodiment, this embodiment provides the structure of the sampling component 200 and the working principle of non-stop paper delivery machine sampling.
[0036] Specifically, the sampling component 200 also includes a first screw rod 203 fixedly connected to the output end of the motor 202, the number of the first screw rods 203 is two, and the first screw rod 203 at the other end is fixedly installed on the bottom surface of the inner wall of the support box 201 through a bearing. The surfaces of the two first screw rods 203 are sleeved with the same track 204, and a limiting groove 205 is opened on one side surface of the support box 201, and the number of the limiting grooves 205 is two.
[0037] The motor 202 is used to drive one of the first screw rods 203 to rotate, and one of the first screw rods 203 is used to drive another first screw rod 203 to rotate synchronously through the track 204 .
[0038] Furthermore, the sampling assembly 200 also includes a first internal thread block 206, the number of the first internal thread blocks 206 is two, the two first internal thread blocks 206 are respectively threadedly connected to the surfaces of the two first screw rods 203, and one end of the two first internal thread blocks 206 extends to the outside of the support box 201 through two limiting grooves 205.
[0039] The limiting groove 205 is used to limit the first internal thread block 206 .
[0040] Preferably, the sampling assembly 200 further includes a conveying roller 207 fixedly mounted on the other ends of the two first internal thread blocks 206 , and the other ends of the two first screw rods 203 are respectively fixedly connected with first bevel gears 208 .
[0041] The first internal thread block 206 is used to support the conveying roller 207 , the conveying roller 207 is used to support the paper pile and convey the paper pile to a suitable position, and the first screw rod 203 is used to drive the first bevel gear 208 to rotate synchronously.
[0042] It should be noted that the sampling assembly 200 also includes a second screw rod 209, and the number of the second screw rods 209 is two. The two second screw rods 209 are fixedly installed on the two side surfaces of the inner wall of the support box 201 through bearings. The surfaces of the two second screw rods 209 are respectively threadedly connected with second internal thread blocks 210, and the surfaces of the two second screw rods 209 are respectively fixedly connected with second bevel gears 211. The tops of the outer surfaces of the two second internal thread blocks 210 are respectively fixedly connected with support rods 212, and the other ends of the support rods 212 penetrate to one side of the outer surface of the support box 201.
[0043] The second screw rod 209 is used to support the second internal thread block 210 , the support box 201 is used to limit the second internal thread block 210 through the support rod 212 , and the teeth of the first bevel gear 208 are meshed with the teeth of the second bevel gear 211 .
[0044] Furthermore, the sampling assembly 200 further includes a fixing frame 213 disposed on one side of the supporting box 201 , a paper aligner 214 is disposed on the inner surface of the fixing frame 213 , and a connecting groove 215 is formed on one side surface of the fixing frame 213 .
[0045] The fixing frame 213 is used to support the paper aligner 214, and the paper aligner 214 is used to align the paper pile, and the connecting groove 215 can facilitate the user to sample the paper pile.
[0046] When in use, the motor 202 is turned on to drive one of the first screw rods 203 to rotate, and one of the first screw rods 203 drives the other first screw rod 203 to rotate synchronously with the first bevel gear 208 through the crawler 204. The first internal thread block 206 is limited by the limiting groove 205, so that the first internal thread block 206 drives the conveying roller 207 and the paper pile to a suitable position through the rotation of the first screw rod 203. The conveying roller 207 is turned on to convey the paper pile to the sampling point. At the same time, the first bevel gear 208 drives the second bevel gear 211 to cooperate with the first bevel gear 211. The second screw rod 209 rotates, and the second internal thread block 210 is limited by the cooperation between the support box 201 and the support rod 212, so that the second internal thread block 210 drives the support rod 212 to extend out of the support box 201 to support the paperboard transported by the conveyor belt 103 through the rotation of the second screw rod 209. After the sampling is completed, the flip motor 202 retracts the support rod 212, so that the paper pile flipped up by the support rod 212 falls to the surface of the conveying roller 207, and then the paper pile is arranged neatly by adjusting the paper aligner 214 to achieve the effect of non-stop paper sampling.
[0047] In summary, by setting up the sampling component 200, the die-cutting machine can perform sampling without stopping, thereby reducing downtime and improving production efficiency. By non-stop sampling, enterprises can obtain product samples more quickly, evaluate product quality in a timely manner, and make rapid adjustments based on market demand, so as to shorten the time to market for products.
[0048] Importantly, it should be noted that the construction and arrangement of the present application shown in a number of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete element may be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0049] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment may not be described (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention).
[0050] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0051] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A full-time sampling die-cutting machine, characterized in that: include, The die-cutting assembly (100) comprises a frame (101), wherein a die-cutting portion (102) and a conveyor belt (103) are adapted to be mounted on the top surface of the frame (101); The sampling assembly (200) comprises a support box (201) arranged on one side of the frame (101), and a motor (202) is adapted to be mounted on a surface of one side of the inner wall of the support box (201).
2. A full-time sampling die-cutting machine according to claim 1, characterized in that: The die-cutting assembly (100) further comprises a brush (104) arranged on the inner surface of the frame (101); an air duct (105) is fixedly mounted on the outer surface of the frame (101); and a protective cover (106) is fixedly connected to the top surface of the frame (101).
3. A full-time sampling die-cutting machine according to claim 2, characterized in that: The sampling assembly (200) further comprises a first screw rod (203) fixedly connected to the output end of the motor (202), the number of the first screw rods (203) being two, the other end of the first screw rod (203) being fixedly mounted on the bottom surface of the inner wall of the support box (201) via a bearing, the surfaces of the two first screw rods (203) being sleeved with a same crawler (204), and a limiting groove (205) being provided on one side surface of the support box (201), the number of the limiting grooves (205) being two.
4. A full-time sampling die-cutting machine according to claim 3, characterized in that: The sampling assembly (200) further comprises a first internal thread block (206), wherein the number of the first internal thread blocks (206) is two, and the two first internal thread blocks (206) are respectively threadedly connected to the surfaces of the two first screw rods (203), and one end of the two first internal thread blocks (206) respectively extends to the outside of the support box (201) through the two limiting grooves (205).
5. A full-time sampling die-cutting machine according to claim 4, characterized in that: The sampling assembly (200) further comprises a conveying roller (207) fixedly mounted on the other ends of the two first internal thread blocks (206), and the other ends of the two first screw rods (203) are respectively fixedly connected to a first bevel gear (208).
6. A full-time sampling die-cutting machine according to claim 5, characterized in that: The sampling assembly (200) further comprises a second screw rod (209), wherein the number of the second screw rods (209) is two, and the two second screw rods (209) are fixedly mounted on the surfaces of both sides of the inner wall of the support box (201) via bearings, and the surfaces of the two second screw rods (209) are respectively threadedly connected with second internal thread blocks (210), and the surfaces of the two second screw rods (209) are respectively fixedly connected with second bevel gears (211), and the tops of the outer surfaces of the two second internal thread blocks (210) are respectively fixedly connected with support rods (212), and the other ends of the support rods (212) extend through one side of the outer surface of the support box (201).
7. A full-time sampling die-cutting machine according to claim 6, characterized in that: The sampling assembly (200) further comprises a fixing frame (213) arranged on one side of the supporting box (201), a paper jogger (214) being arranged on the inner surface of the fixing frame (213), and a connecting groove (215) being arranged on one side surface of the fixing frame (213).