Raw material mixing device for ceramsite production
By designing the raw material mixing device for ceramic granules production, and using the combination technology of rotating circular tubes and mixing components, the slow mixing speed caused by the layering of raw materials in ceramic granules production is solved, and efficient mixing and stirring effect is achieved.
Patent Information
- Application Number
- CN202421784938.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-26
AI Technical Summary
During the ceramic production process, various raw materials are easily delaminated in the mixing device, resulting in slow mixing speed and long time.
A raw material mixing device for clay production is designed. By setting a fixed ring and a circular cylinder, the circular tube is rotated to rotate the sliding seat within the fixed ring. The circular tube turns from horizontal to incline, and from incline to vertical, increasing the material flowability, and in this process, the stirring component is used to stir to improve mixing efficiency.
By increasing material flowability and stirring operations, the mixing and stirring efficiency of the ceramic raw materials is significantly improved, time is saved, and the stirring speed is accelerated.
Smart Images

Figure CN222945890U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ceramsite raw material mixing, in particular to a raw material mixing device for ceramsite production. Background Art
[0002] As the name implies, ceramsite is a particle of ceramic. Most of the appearance of ceramsite is round or oval sphere, but some imitation gravel ceramsite is not round or oval sphere, but irregular gravel. The shape of ceramsite varies due to different processes. Its surface is a hard shell, which is ceramic or glazed, has the function of water-proofing and air-retaining, and gives the ceramsite a higher strength.
[0003] There are many types of expanded clay, such as bauxite expanded clay sand, clay expanded clay, shale expanded clay and coal gangue expanded clay, etc. Most of them are made by mixing different raw materials. Before production, multiple raw materials need to be mixed and processed. When various raw materials are poured into a mixing device for mixing, since the mixing device is mostly in a closed state when adding, it is easy to cause different raw materials to be stratified, resulting in slow mixing speed and a long time. Utility Model Content
[0004] In order to solve the above problems, the utility model aims to provide a raw material mixing device for ceramsite production.
[0005] To achieve the above-mentioned purpose, the utility model proposes a raw material mixing device for expanded clay production, comprising a base plate, the upper surface of the base plate is fixedly connected to a fixed seat, the fixed seat is fixedly connected to a fixed ring, the inner arc surface of the fixed ring is provided with an annular groove, two sliding seats are slidably connected in the annular groove, one side of the two sliding seats are fixedly connected to a fixed frame, a circular tube is fixedly connected between the two fixed frames, the inner wall of the circular tube is fixedly connected to a mounting plate and a conical tube, a stirring assembly is provided between the mounting plate and the conical tube, the lower end of the conical tube is fixedly connected to an output pipe, an electromagnetic valve is installed between the output pipe and the conical tube, and an input pipe is provided on the side wall of the circular tube.
[0006] In one example, one side of the fixing ring is fixedly connected to the first mounting frame, one side of the first mounting frame is fixedly connected to the servo motor, the main shaft of the servo motor is fixedly connected to the circular tube, the connection position is located at the center of the circular tube, and is on the same axis as the center of the fixing ring.
[0007] In one example, the other side of the fixing ring is fixedly connected to the second mounting frame, the input pipe passes through the second mounting frame and is fixedly connected to the second mounting frame, the input pipe is rotatably connected to the circular tube, the connection position is located at the center of the circular tube and is on the same axis as the center of the fixing ring, and the input pipe is tilted upward.
[0008] In one example, the stirring assembly includes a drive motor, which is fixedly connected to a mounting plate. The main shaft of the drive motor is fixedly connected to a round rod, three stirring wheels are fixedly connected to the outside of the round rod, and multiple stirring plates are fixedly connected to the outside of the stirring wheel.
[0009] In one example, an inclined guide plate is provided between adjacent stirring wheels, and both sides of the guide plate are fixedly connected to the stirring plate.
[0010] In one example, the upper surface of the bottom plate is fixedly connected to the collection box.
[0011] The raw material mixing device for ceramsite production proposed by the utility model can bring the following beneficial effects:
[0012] Firstly, by setting a fixed ring and a circular tube, rotating the circular tube, the circular tube drives the sliding seat to rotate in the fixed ring. When rotating, the circular tube turns from horizontal to inclined, and from inclined to vertical, so that various raw materials flow continuously in the circular tube. When various materials are added, the materials will be stratified in the circular tube. By increasing the fluidity of the materials, the various materials are mixed while moving, and the stirring components are stirred synchronously at the same time, so that the mixing and stirring efficiency of the coating is improved in a short time, which is conducive to saving time and speeding up the stirring speed.
[0013] Secondly, by setting an input pipe, when the circular tube rotates, the input pipe is in a fixed state, and the input pipe remains connected to the circular tube. When the circular tube rotates, raw materials can still be added into the circular tube through the input pipe. When adding raw materials, the circular tube can be rotated first, and the internal stirring component can be started at the same time, and then the raw materials can be gradually added. The materials can be added while the circular tube is rotated to mix the materials, which is conducive to saving time. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0015] In the attached picture:
[0016] Figure 1 The utility model is a structural schematic diagram of a raw material mixing device for ceramsite production.
[0017] Figure 2 The utility model is a schematic diagram of the structure of an input pipe of a raw material mixing device for ceramsite production.
[0018] Figure 3 The utility model is a schematic structural diagram of a stirring assembly of a raw material mixing device for ceramsite production.
[0019] Figure 4The utility model is a cross-sectional schematic diagram of a circular cylinder of a raw material mixing device for ceramsite production.
[0020] In the figure: 1, bottom plate; 2, fixed seat; 3, fixed ring; 4, sliding seat; 5, fixed frame; 6, round tube; 7, mounting plate; 8, conical tube; 9, stirring assembly; 91, driving motor; 92, round rod; 93, stirring wheel; 94, stirring plate; 10, output pipe; 11, solenoid valve; 12, input pipe; 13, first mounting frame; 14, servo motor; 15, second mounting frame; 16, guide plate; 17, collecting box. DETAILED DESCRIPTION
[0021] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.
[0022] like Figure 1 to Figure 4 As shown, an embodiment of the utility model proposes a raw material mixing device for ceramsite production, comprising a bottom plate 1, the upper surface of the bottom plate 1 is fixedly connected to a fixed seat 2, the fixed seat 2 is fixedly connected to a fixed ring 3, the inner arc surface of the fixed ring 3 is provided with an annular groove, two sliding seats 4 are slidably connected in the annular groove, one side of the two sliding seats 4 are fixedly connected to a fixed frame 5, a circular tube 6 is fixedly connected between the two fixed frames 5, the inner wall of the circular tube 6 is fixedly connected to a mounting plate 7 and a conical tube 8, a stirring component 9 is provided between the mounting plate 7 and the conical tube 8, an output pipe 10 is fixedly connected to the lower end of the conical tube 8, a solenoid valve 11 is installed between the output pipe 10 and the conical tube 8, an input pipe 12 is provided on the side wall of the circular tube 6, a variety of raw materials enter the circular tube 6 through the input pipe 12, the materials are between the mounting plate 7 and the conical tube 8, the solenoid valve 11 is in a closed state, and the stirring The mixing component 9 stirs the raw materials entering the circular tube 6. At this time, the circular tube 6 is rotated, and the circular tube 6 drives the sliding seat 4 to rotate in the fixed ring 3. During rotation, the circular tube 6 changes from horizontal to inclined, and from inclined to vertical, resulting in continuous flow of various raw materials in the circular tube 6. When various materials are added, the materials will be stratified in the circular tube 6. By increasing the fluidity of the materials, the various materials are mixed while moving, and the stirring component 9 is stirred synchronously at the same time, so as to improve the mixing and stirring efficiency of the coating in a short time, which is beneficial to saving time and speeding up the stirring speed. After stirring, the circular tube 6 is made vertical, and the conical tube 8 is located below. At this time, the materials after stirring are gathered in the conical tube 8, and the solenoid valve 11 is opened to allow the materials to be output through the output pipe 10 below for collection, and the conical tube 8 is used to facilitate the gathering of materials for output.
[0023] like Figure 1As shown, one side of the fixed ring 3 is fixedly connected to the first mounting frame 13, and one side of the first mounting frame 13 is fixedly connected to the servo motor 14. The main shaft of the servo motor 14 is fixedly connected to the circular tube 6, and the connection position is located at the center of the circular tube 6, and is on the same axis as the center of the fixed ring 3. The servo motor 14 drives the circular tube 6 to rotate, and the rotation center is located on the straight line where the connection point of the servo motor 14 and the circular tube 6 is located. When rotating, the servo motor 14 drives the circular tube 6 to rotate 180 degrees in the forward and reverse directions. By rotating back and forth, the connecting wires used in the equipment can be prevented from being entangled.
[0024] like Figure 2 As shown, the other side of the fixing ring 3 is fixedly connected to the second mounting frame 15, the input pipe 12 passes through the second mounting frame 15 and is fixedly connected to the second mounting frame 15, the input pipe 12 is rotatably connected to the circular tube 6, the connection position is located at the center of the circular tube 6, and is on the same axis as the center of the fixing ring 3, the input pipe 12 is tilted upward, and the connection position between the input pipe 12 and the circular tube 6 is located on the rotation center line of the circular tube 6. When the circular tube 6 rotates, the input pipe 12 is in a fixed state, and the input pipe 12 remains connected to the circular tube 6. When the circular tube 6 rotates, raw materials can still be added to the circular tube 6 through the input pipe 12. When adding raw materials, the circular tube 6 can be rotated first, and the internal stirring assembly 9 can be started at the same time, and then the raw materials can be gradually added. The materials can be added while the mixing materials are rotated, which is conducive to saving time.
[0025] like Figure 3 and Figure 4 As shown, the stirring assembly 9 includes a driving motor 91, which is fixedly connected to the mounting plate 7. The main shaft of the driving motor 91 is fixedly connected to a round rod 92. Three stirring wheels 93 are fixedly connected to the outer side of the round rod 92. A plurality of stirring plates 94 are fixedly connected to the outer side of the stirring wheel 93. By arranging a plurality of groups of stirring wheels 93 in the circular tube 6, the stirring wheels 93 cover the space between the mounting plate 7 and the conical tube 8. When the circular tube 6 rotates and tilts, the stirring plates 94 can stir the materials during the entire process of the movement of the internal materials, so as to reach the material mixing standard in a short time.
[0026] like Figure 3 and Figure 4 As shown, an inclined guide plate 16 is provided between adjacent stirring wheels 93, and both sides of the guide plate 16 are fixedly connected to the stirring plates 94. There is only one guide plate 16 in the guide plate 16 area, and there are four stirring plates 94 in the stirring plate 94 area. When the material passes through the guide plate 16, it is dispersed by the guide plate 16 and then mixed in sections by the four stirring plates 94, so as to promote the mixing of multiple raw materials.
[0027] like Figure 1 As shown, the upper surface of the bottom plate 1 is fixedly connected to a collecting box 17 , and the mixed raw materials are output through an output pipe 10 and enter the collecting box 17 for collection.
[0028] Working principle: the servo motor 14 drives the circular tube 6 to rotate back and forth repeatedly, the driving motor 91 drives the round rod 92 to rotate, and the stirring plate 94 rotates, and the raw materials are added into the circular tube 6 through the input tube 12, and the materials are added while the mixed materials are rotated. After stirring, the circular tube 6 is made vertical, and the conical tube 8 is located below. At this time, the materials after stirring are gathered in the conical tube 8, and the solenoid valve 11 is opened to output the materials through the output tube 10 below and enter the collection box 17 for collection.
[0029] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0030] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A raw material mixing device for ceramsite production, characterized in that: The invention comprises a bottom plate (1), the upper surface of the bottom plate (1) is fixedly connected to a fixed seat (2), the fixed seat (2) is fixedly connected to a fixed ring (3), the inner arc surface of the fixed ring (3) is provided with an annular groove, two sliding seats (4) are slidably connected in the annular groove, one side of the two sliding seats (4) is fixedly connected to a fixed frame (5), a circular tube (6) is fixedly connected between the two fixed frames (5), the inner wall of the circular tube (6) is fixedly connected to a mounting plate (7) and a conical tube (8), a stirring assembly (9) is provided between the mounting plate (7) and the conical tube (8), the lower end of the conical tube (8) is fixedly connected to an output tube (10), an electromagnetic valve (11) is installed between the output tube (10) and the conical tube (8), and an input tube (12) is provided on the side wall of the circular tube (6).
2. A raw material mixing device for ceramsite production according to claim 1, characterized in that: One side of the fixing ring (3) is fixedly connected to the first mounting frame (13), and one side of the first mounting frame (13) is fixedly connected to the servo motor (14). The main shaft of the servo motor (14) is fixedly connected to the circular tube (6), and the connection position is located at the center of the circular tube (6) and is on the same axis as the center of the fixing ring (3).
3. A raw material mixing device for ceramsite production according to claim 1, characterized in that: The other side of the fixing ring (3) is fixedly connected to the second mounting frame (15); the input pipe (12) passes through the second mounting frame (15) and is fixedly connected to the second mounting frame (15); the input pipe (12) is rotatably connected to the circular pipe (6); the connection position is located at the center of the circular pipe (6) and is on the same axis as the center of the fixing ring (3); and the input pipe (12) is inclined upward.
4. A raw material mixing device for ceramsite production according to claim 3, characterized in that: The stirring assembly (9) comprises a driving motor (91), the driving motor (91) is fixedly connected to the mounting plate (7), the main shaft of the driving motor (91) is fixedly connected to a round rod (92), the outer side of the round rod (92) is fixedly connected to three stirring wheels (93), and the outer side of the stirring wheel (93) is fixedly connected to a plurality of stirring plates (94).
5. A raw material mixing device for ceramsite production according to claim 4, characterized in that: An inclined guide plate (16) is provided between adjacent stirring wheels (93), and both sides of the guide plate (16) are fixedly connected to the stirring plate (94).
6. A raw material mixing device for ceramsite production according to claim 1, characterized in that: The upper surface of the bottom plate (1) is fixedly connected to a collection box (17).