Stripping device with position alignment induction function
By introducing position sensors and control systems into the deduplication device, the accurate alignment of the material sheets is solved, and the problem of degradation of rubber particles caused by misalignment of existing equipment is solved, and the product quality is improved.
Patent Information
- Application Number
- CN202422142079.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing degranulation equipment lacks induction function, which causes the sheet to be misaligned when pressed down, which easily cuts the rubber particles, affecting product quality.
A discharging device with position alignment induction is designed, and a position sensor is used to detect the placement position of the material sheet. The alarm and hydraulic cylinder are controlled by the controller to remind the staff to adjust the position of the material sheet to ensure accurate alignment.
Through the position alignment induction function, the rubber particles are avoided when the material sheet is not aligned, and the production quality of rubber particles is improved.
Smart Images

Figure CN222945985U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber product production, in particular to a stripping device with position alignment induction. Background Art
[0002] Taking rubber sealing products as an example, the entire production process is: first purchase materials, such as rubber, silicone, etc., mix and refine them (through a conventional rubber mixing machine), mix many different agents on the way, and after meeting the corresponding requirements, air-cool them, then flatten and cut the rubber into corresponding sheets, and then use the refined rubber sheets through an existing flat vulcanizer or a fully automatic rubber molding machine for injection molding, and then use the demolding equipment to cut out the granular part, and after subsequent washing, polishing, pure water immersion, water throwing, and size screening and classification, they can be shipped accordingly.
[0003] In the rubber granule production process, the rubber granules on the injection-molded sheet need to be degranulated, that is, the sheet needs to be separated from the rubber granules above it. However, the existing degranulation equipment is not equipped with a sensing function. When the sheet is placed on the lower degranulation plate in the degranulation equipment, there may be misalignment, which may cut the rubber granules during the downward pressure, easily damaging the granules, and thus affecting the quality of the rubber granules. Utility Model Content
[0004] In view of the problem in the prior art that the existing degranulating equipment is not provided with a sensing function, when the material sheet is placed on the lower degranulating plate in the degranulating equipment, there may be a misalignment phenomenon, which may cut the rubber particles during the downward pressure, easily damage the particles, and further affect the quality of the rubber particles. The main purpose of the utility model is to provide a degranulating device with position alignment sensing.
[0005] The technical solution of the utility model is as follows: a stripping device with position alignment sensing comprises a workbench, a sliding seat is arranged at the top of the workbench, a top plate is arranged at the top of the sliding seat, a hydraulic cylinder is fixedly installed at the top of the top plate, an alarm is fixedly installed equidistantly on the outer side of the top plate, a lower stripping plate is fixedly connected to the top of the workbench, the internal array of the lower stripping plate has stripping holes, position sensors are fixedly installed on both sides of the lower stripping plate, a controller is fixedly installed on the top of the workbench, an upper stripping plate is fixedly connected to the bottom end of the sliding seat, the bottom end array of the upper stripping plate has punching rods used in conjunction with the stripping holes, a sheet is arranged inside the lower stripping plate, and the top array of the sheet has rubber particles.
[0006] By adopting the above technical solution, the straight-line distance between the detection head of the position sensor and the sheet can be detected through the action of the position sensor. When the detection data at both ends are the same, it indicates that the placement position of the sheet is accurate. When the detection data of the position sensors at both ends are different, it indicates that the placement position of the sheet is offset. At this time, the position sensor will transmit the information to the controller, and control the alarm through the controller to sound the alarm, and at the same time control the hydraulic cylinder to stop working to remind the staff that the position of the sheet is offset.
[0007] As a preferred embodiment, a fixing mechanism is provided at the top of the sheet, and the fixing mechanism includes two circular grooves opened at both ends of the sheet, and magnetic blocks are arranged inside the circular grooves. An iron block used in conjunction with the magnetic block is embedded in the lower stripping plate, and a matching groove used in conjunction with the magnetic block is opened inside the upper stripping plate.
[0008] By adopting the above technical solution, the material piece can be firmly fixed in the lower stripping plate through the coordinated use of the magnetic block and the iron block.
[0009] As a preferred embodiment, a positioning mechanism is provided inside the lower stripping plate, and the positioning mechanism includes positioning grooves opened at both ends inside the lower stripping plate, and the bottom end of the upper stripping plate is fixedly connected with a positioning rod used in conjunction with the positioning groove, and the positioning rod is plugged into the positioning groove.
[0010] By adopting the above technical solution, through the coordinated use of the positioning rod and the positioning groove, a certain positioning effect can be played when the upper stripping plate is pressed down.
[0011] As a preferred embodiment, the four corners of the top of the workbench are fixedly connected to limit rods, the limit rods are slidably connected to the sliding seats, the top plate is fixedly installed between the tops of the four limit rods, and the piston rod of the hydraulic cylinder passes through the top plate and is fixedly connected to the top of the sliding seat.
[0012] By adopting the above technical solution, the upper stripping plate and the punching rod can be driven to move by the extension and retraction of the piston rod of the hydraulic cylinder.
[0013] As a preferred embodiment, an empty slot for material unloading is provided inside the workbench and below the lower stripping plate, and a material unloading hopper is fixedly connected to a side of the workbench away from the lower stripping plate.
[0014] By adopting the above technical solution, the rubber particles can fall into the collection box through the lower hopper.
[0015] As a preferred embodiment, a base plate is provided at the bottom end of the workbench, and supporting feet are fixedly connected to the four corners of the top of the base plate. The workbench is fixedly installed between the tops of the four supporting feet, and a collection box is placed on the top of the base plate.
[0016] By adopting the above technical solution and setting a collection box, the rubber particles can be collected.
[0017] As a preferred embodiment, handles are fixedly connected to both sides of the collection box, and the position sensor, alarm and hydraulic cylinder are electrically connected to the controller.
[0018] By adopting the above technical solution, the position sensor, the alarm and the hydraulic cylinder can be controlled to start and stop through the action of the controller.
[0019] Compared with the prior art, the advantages and positive effects of the utility model are:
[0020] 1. In the utility model, when it is necessary to degranulate the rubber particles on the sheet, the staff can place the sheet in the lower degranulating plate, and then start the position sensor. Through the action of the position sensor, the straight-line distance between the detection head of the position sensor and the sheet can be detected. When the detection data at both ends are the same, it indicates that the placement position of the sheet is accurate. When the detection data of the position sensors at both ends are different, it indicates that the placement position of the sheet is offset. At this time, the position sensor will transmit the information to the controller, and control the alarm to sound through the controller, and control the hydraulic cylinder to stop working at the same time, so as to remind the staff that the position of the sheet is offset and misaligned. In this way, the staff can make corresponding adjustments according to the detection situation, thereby avoiding cutting the rubber particles when the positioning rod is pressed down, thereby improving the production quality of the rubber particles.
[0021] 2. In the utility model, by using the magnetic block and the iron block in combination, the material piece can be firmly fixed in the lower stripping plate, avoiding the material piece from deviating during the production process, and further improving the production quality of the rubber particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is an overall stereogram of the utility model;
[0023] Figure 2 It is a bottom view of the utility model;
[0024] Figure 3 For this utility model Figure 1 The enlarged view of point A in the middle;
[0025] Figure 4 For this utility model Figure 2 Enlarged view of point B in the middle.
[0026] Legend: 1. Bottom plate; 2. Collection box; 3. Workbench; 4. Lower stripping plate; 5. Stripping hole; 6. Limit rod; 7. Position sensor; 8. Controller; 9. Sliding seat; 10. Top plate; 11. Alarm; 12. Hydraulic cylinder; 13. Round groove; 14. Magnetic block; 15. Positioning groove; 16. Iron block; 17. Upper stripping plate; 18. Matching groove; 19. Punching rod; 20. Positioning rod; 21. Rubber particles; 22. Sheet; 23. Lower hopper. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
[0028] Reference Figure 1-4 A stripping device with position alignment sensing includes a workbench 3, a sliding seat 9 is arranged on the top of the workbench 3, a top plate 10 is arranged on the top of the sliding seat 9, a hydraulic cylinder 12 is fixedly installed on the top of the top plate 10, an alarm 11 is fixedly installed equidistantly on the outer side of the top plate 10, a lower stripping plate 4 is fixedly connected to the top of the workbench 3, a stripping hole 5 is arranged in an internal array of the lower stripping plate 4, position sensors 7 are fixedly installed on both sides of the lower stripping plate 4, a controller 8 is fixedly installed on the top of the workbench 3, an upper stripping plate 17 is fixedly connected to the bottom end of the sliding seat 9, a punching rod 19 used in conjunction with the stripping hole 5 is arranged at the bottom end of the upper stripping plate 17, a sheet 22 is arranged inside the lower stripping plate 4, and rubber particles 21 are arranged at the top of the sheet 22. When it is necessary to perform a stripping operation on the rubber particles 21 on the sheet 22 , the staff can place the sheet 22 in the lower stripping plate 4, and then start the position sensor 7. Through the action of the position sensor 7, the straight-line distance between the detection head of the position sensor 7 and the sheet 22 can be detected. When the detection data at both ends are the same, it indicates that the placement position of the sheet 22 is accurate. When the detection data of the position sensors 7 at both ends are different, it indicates that the placement position of the sheet 22 is offset. At this time, the position sensor 7 will transmit the information to the controller 8, and control the alarm 11 to sound the alarm through the controller 8, and control the hydraulic cylinder 12 to stop working at the same time to remind the staff that the position of the sheet 22 is offset and misaligned. In this way, the staff can make corresponding adjustments according to the detection situation, thereby avoiding the positioning rod 20 from cutting the rubber particles 21 when pressing down, thereby improving the production quality of the rubber particles 21.
[0029] Reference Figure 3 and Figure 4A fixing mechanism is provided at the top of the material piece 22, and the fixing mechanism includes two circular grooves 13 opened at both ends of the material piece 22, and magnetic blocks 14 are arranged inside the circular grooves 13. An iron block 16 used in conjunction with the magnetic block 14 is embedded in the lower stripping plate 4, and a matching groove 18 used in conjunction with the magnetic block 14 is opened inside the upper stripping plate 17. Through the matching use of the magnetic block 14 and the iron block 16, the material piece 22 can be firmly fixed in the lower stripping plate 4, avoiding the deviation of the material piece 22 during the production process, and further improving the production quality of the rubber particles 21.
[0030] Reference Figure 3 and Figure 4 A positioning mechanism is provided inside the lower stripping plate 4, and the positioning mechanism includes positioning grooves 15 opened at both ends inside the lower stripping plate 4. The bottom end of the upper stripping plate 17 is fixedly connected with a positioning rod 20 used in conjunction with the positioning groove 15. The positioning rod 20 is plugged into the positioning groove 15. Through the coordinated use of the positioning rod 20 and the positioning groove 15, it can play a certain positioning role when the upper stripping plate 17 is pressed down, thereby avoiding deviation of the stripping operation.
[0031] Reference Figure 2 The four corners of the top of the workbench 3 are fixedly connected to the limit rods 6, and the limit rods 6 are slidably connected to the sliding seat 9. The top plate 10 is fixedly installed between the tops of the four limit rods 6. The piston rod of the hydraulic cylinder 12 passes through the top plate 10 and is fixedly connected to the top of the sliding seat 9. Through the extension and retraction of the piston rod of the hydraulic cylinder 12, the upper stripping plate 17 and the punching rod 19 can be driven to move, and then the punching rod 19 can be used to degranulate the rubber particles 21 on the sheet 22.
[0032] Reference Figure 2 An empty slot for unloading is provided inside the workbench 3 and below the lower stripping plate 4. A lower hopper 23 is fixedly connected to the side of the workbench 3 away from the lower stripping plate 4. The lower hopper 23 is arranged so that the rubber particles 21 can fall into the collecting box 2 through the lower hopper 23.
[0033] Reference Figure 2 A bottom plate 1 is provided at the bottom end of the workbench 3, and support legs are fixedly connected to the four corners of the top of the bottom plate 1. The workbench 3 is fixedly installed between the tops of the four support legs. A collection box 2 is placed on the top of the bottom plate 1. Through the setting of the collection box 2, the rubber particles 21 can be collected for subsequent unified processing.
[0034] Reference Figure 1 Handles are fixedly connected to both sides of the collection box 2, and the position sensor 7, the alarm 11 and the hydraulic cylinder 12 are electrically connected to the controller 8. Through the action of the controller 8, the position sensor 7, the alarm 11 and the hydraulic cylinder 12 can be controlled to start and stop.
[0035] Working principle: First, the staff places the sheet 22 in the lower stripping plate 4. Through the cooperation of the magnetic block 14 and the iron block 16, the sheet 22 can be firmly fixed in the lower stripping plate 4 to prevent the sheet 22 from shifting during the production process. Then the position sensor 7 is started. Through the action of the position sensor 7, the straight-line distance between the detection head of the position sensor 7 and the sheet 22 can be detected. When the detection data at both ends are the same, it indicates that the placement position of the sheet 22 is accurate. When the detection data of the position sensors 7 at both ends are different, it indicates that the placement position of the sheet 22 is offset. At this time, the position sensor 7 will transmit the information to the controller 8, and the controller 8 will control the alarm 11 to sound an alarm, and at the same time control the hydraulic cylinder 12 to stop working, so as to remind the staff that the position of the sheet 22 is offset and misaligned. In this way, the staff can make corresponding adjustments according to the detection situation, thereby avoiding the positioning rod 20 from cutting the rubber particles 21 when pressing down, thereby improving the production quality of the rubber particles 21;
[0036] After the degranulation operation is completed, the rubber particles 21 will fall into the collecting box 2 through the lower hopper 23, and the rubber particles 21 will be collected by the collecting box 2 for subsequent unified processing.
[0037] The above are only preferred embodiments of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A stripping device with position alignment sensing, comprising a workbench (3), characterized in that: The top of the workbench (3) is provided with a sliding seat (9), the top of the sliding seat (9) is provided with a top plate (10), the top of the top plate (10) is fixedly mounted with a hydraulic cylinder (12), the outer side of the top plate (10) is fixedly mounted with an alarm (11) at an equal distance, the top of the workbench (3) is fixedly connected with a lower stripping plate (4), the inner array of the lower stripping plate (4) is provided with stripping holes (5), both sides of the lower stripping plate (4) are fixedly mounted with position sensors (7), the top of the workbench (3) is fixedly mounted with a controller (8), the bottom end of the sliding seat (9) is fixedly connected with an upper stripping plate (17), the bottom end array of the upper stripping plate (17) is provided with a punching rod (19) used in conjunction with the stripping holes (5), the interior of the lower stripping plate (4) is provided with a sheet (22), the top array of the sheet (22) is provided with rubber particles (21).
2. A stripping device with position alignment sensing according to claim 1, characterized in that: A fixing mechanism is provided at the top end of the material sheet (22), the fixing mechanism comprising two circular grooves (13) provided at both ends of the material sheet (22), each of the circular grooves (13) being provided with a magnetic block (14), an iron block (16) for use with the magnetic block (14) being embedded in the lower stripping plate (4), and a matching groove (18) for use with the magnetic block (14) being provided in the upper stripping plate (17).
3. A stripping device with position alignment sensing according to claim 1, characterized in that: A positioning mechanism is provided inside the lower stripping plate (4), and the positioning mechanism comprises positioning grooves (15) provided at both ends inside the lower stripping plate (4). A positioning rod (20) for use with the positioning groove (15) is fixedly connected to the bottom end of the upper stripping plate (17), and the positioning rod (20) is plugged into the positioning groove (15).
4. A stripping device with position alignment sensing according to claim 1, characterized in that: The four corners of the top of the workbench (3) are fixedly connected to limit rods (6), and the limit rods (6) are slidably connected to the sliding seat (9). The top plate (10) is fixedly installed between the tops of the four limit rods (6), and the piston rod of the hydraulic cylinder (12) passes through the top plate (10) and is fixedly connected to the top of the sliding seat (9).
5. A stripping device with position alignment sensing according to claim 1, characterized in that: An empty slot for facilitating material discharge is provided inside the workbench (3) and below the lower stripping plate (4), and a material discharge hopper (23) is fixedly connected to a side of the workbench (3) away from the lower stripping plate (4).
6. A stripping device with position alignment sensing according to claim 4, characterized in that: A base plate (1) is provided at the bottom end of the workbench (3), and support legs are fixedly connected to the four corners of the top of the base plate (1). The workbench (3) is fixedly installed between the tops of the four support legs, and a collection box (2) is placed on the top of the base plate (1).
7. A stripping device with position alignment sensing according to claim 6, characterized in that: Handles are fixedly connected to both sides of the collection box (2), and the position sensor (7), alarm (11) and hydraulic cylinder (12) are all electrically connected to the controller (8).