Modularized assembly type phenolic resin flaker

Abstract

The utility model relates to the field of flakers, in particular to a modular assembly type phenolic resin flaker which comprises a conveying mechanism, a melting machine, a cooling mechanism and a slicing mechanism, a support is fixedly arranged at the end of the conveying mechanism, the melting machine can be fixedly arranged on the support at the end of the conveying mechanism, and the cooling mechanism is fixedly arranged on the slicing mechanism. The cooling structure is detachably arranged at the bottom end of the middle of the conveying mechanism, and the slicing mechanism is movably arranged at the material conveying tail end of the conveying mechanism. According to the modular assembly type phenolic resin flaker, modular design can be achieved, the modular assembly type phenolic resin flaker is composed of a plurality of modules which can be independently operated or replaced, due to the design, equipment is more flexible and efficient when being maintained, upgraded and adapted to different production requirements, and the modules can be rapidly replaced according to the production requirements so as to adjust the production process.

Description

Technical Field

[0001] The utility model relates to the field of flaking machines, in particular to a modular assembly type phenolic resin flaking machine. Background Art

[0002] Most of the existing flakers are of integral assembly design, which is difficult to dismantle, replace or repair during maintenance and upgrading. During maintenance, production usually needs to be stopped, which can easily delay production progress. Moreover, when producing different types of products, the corresponding modules cannot be matched, and the entire equipment can only be replaced, which has high cost losses and is difficult to adjust the production process fluid. Therefore, how to overcome the above-mentioned technical problems and defects has become a key issue that needs to be solved. Utility Model Content

[0003] The purpose of the invention of the utility model is to overcome the defects described in the background technology, thereby realizing a modular assembled phenolic resin flake machine. The device can realize modular design and is composed of multiple modules that can be operated or replaced independently. Such a design makes the equipment more flexible and efficient in maintenance, upgrading and adapting to different production needs. Modules can be quickly replaced according to production needs to adjust the production process.

[0004] To achieve the above invention purpose, the technical solution of the utility model is: a modular assembly type phenolic resin flake machine, including a conveying mechanism, a melting machine, a cooling mechanism and a slicing mechanism. The modular design is realized, and the modules can be flexibly and efficiently replaced according to production needs to adjust the production process.

[0005] The end of the conveying mechanism is fixedly provided with a bracket, and the melting machine can be fixedly provided on the bracket at the end of the conveying mechanism. The cooling mechanism is detachably provided at the bottom of the middle part of the conveying mechanism, and the slicing mechanism is movably provided at the feeding tail end of the transmission mechanism.

[0006] In the modular assembly type phenolic resin flake machine, the transmission mechanism includes a fixed frame, a steel belt is wound on the fixed frame, and the steel belt is rotated on the fixed frame by a servo motor and a rotating roller arranged on the fixed frame to realize the rotation of the steel belt. A tension adjustment unit is also arranged at the bottom end of the transmission mechanism.

[0007] In the modular assembly type phenolic resin flake machine, the tightness adjustment unit includes a plurality of rotating wheels and a fixed wheel arranged at the bottom end of the fixed frame, and the steel belt is wound between each rotating wheel and the fixed wheel. Both ends of each rotating wheel are slidably arranged with the fixed frame through an adjusting screw threadedly connected to the fixed frame, so as to adjust the tightness of the steel belt.

[0008] In the modular assembly type phenolic resin flake machine, a support frame is fixedly provided at the bottom of the melting machine, and the support frame is detachably provided on the bracket. The support frame is provided with a limit hole corresponding to the position of the bracket. The melting machine can be easily replaced, which is more flexible and efficient in meeting different production requirements.

[0009] In the above-mentioned modular assembled phenolic resin flake machine, the cooling mechanism includes a plurality of spray chambers that can be fixedly mounted on a fixed frame, and each of the spray chambers is an inverted trapezoidal structure with an open top and is respectively located between corresponding rotating rollers. It is convenient for disassembly and assembly, and at the same time, the material can be cooled by the steel belt. The top of the spray chamber is close to the steel belt and a scraper is fixedly mounted on the top of the spray chamber. The cooling water can be completely scraped off for recycling. A water tank with a water pump is disposed at the bottom of the fixed frame, and the bottom of each of the spray chambers is connected to the water tank. A spray pipe with a nozzle facing upward is disposed in each of the spray chambers, and each of the spray pipes is connected to a water pump. The spraying and recycling of cooling water is realized.

[0010] In the modular assembly type phenolic resin flake machine, the slicing mechanism includes a T-shaped vertical rod fixedly arranged on the side of the fixed frame. The top of the T-shaped vertical rod is rotatably provided with a first lead screw, and one end of the top of the T-shaped vertical rod is fixedly provided with a first bidirectional motor that drives the first lead screw to rotate. The other side of the fixed frame is provided with an L-shaped rod that can slide along the length direction of the fixed frame, and the end of the L-shaped rod is sleeved on the first lead screw and is threadedly connected with the first lead screw. A pulley is fixedly provided at the bottom end of the L-shaped rod to reduce the friction resistance between the L-shaped rod and the ground. A liftable slicer is provided on the L-shaped rod above the steel belt. The position of the slicer can be adjusted to adapt to the degree of solidification of the material. A second lead screw is rotatably provided in the middle of the top of the L-shaped rod in the up and down direction, and the second lead screw is threadedly connected with the slicer. A guide rod is vertically fixedly provided on the L-shaped rod on the side of the second lead screw, and the guide rod is slidably provided with the slicer. A second bidirectional motor that drives the second lead screw is fixedly provided at the top of the L-shaped rod. The slicer can be lifted and lowered, which is convenient for disassembly and repair and adapting to materials of different thicknesses.

[0011] Compared with the prior art, the modular assembly type phenolic resin flake machine of the utility model has at least the following beneficial effects:

[0012] The modular assembled phenolic resin flake machine of the utility model is provided with a separately designed conveying mechanism, a melting machine, a cooling mechanism and a slicing mechanism, realizing a modular design, and is composed of a plurality of independently operated or replaceable modules. Such a design makes the equipment more flexible and efficient in maintenance, upgrading and adapting to different production needs, and the modules can be quickly replaced according to production needs to adjust the production process.

[0013] The modular assembled phenolic resin flake machine of the utility model is provided with a slicing mechanism which is movably arranged at the feeding tail end of the transmission mechanism, and the position and height of the slicing mechanism can be adjusted to adapt to different curing degrees of the material, and the material can be cut conveniently, and the disassembly and repair and adaptation to materials of different thicknesses can be facilitated. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the modular assembly type phenolic resin flake machine of the utility model;

[0015] Figure 2 It is a schematic diagram of the servo motor structure of the modular assembly type phenolic resin flake machine of the utility model;

[0016] Figure 3 It is a schematic diagram of the cooling mechanism structure of the modular assembly type phenolic resin flake machine of the utility model;

[0017] Figure 4 It is a structural schematic diagram of a tightness adjustment unit of a modular assembled phenolic resin flake machine of the utility model.

[0018] In the figure: 1, transmission mechanism; 11, fixed frame; 12, steel belt; 13, servo motor; 14, rotating roller;

[0019] 15. Tension adjustment unit; 151. Rotating wheel; 152. Fixed wheel; 153. Adjusting screw;

[0020] 2. Melting machine;

[0021] 3. Cooling mechanism; 31. Spray chamber; 32. Scraper; 33. Water tank; 34. Spray pipe;

[0022] 4. Slicing mechanism; 41. T-shaped vertical rod; 42. First lead screw; 43. First bidirectional motor; 44. L-shaped rod; 45. Pulley; 46. Slicer; 47. Second lead screw; 48. Guide rod; 49. Second bidirectional motor;

[0023] 5. Bracket; 6. Support frame; 7. Limiting hole. DETAILED DESCRIPTION

[0024] The modular assembled phenolic resin flake machine of the utility model is described in more detail below with reference to the accompanying drawings and through specific implementation methods.

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0026] See also Figure 1-Figure 4 The modular assembly type phenolic resin flake machine of this embodiment can realize modular design and is composed of a plurality of modules that can be operated or replaced independently. Such a design makes the equipment more flexible and efficient in maintenance, upgrading and adapting to different production needs. The modules can be quickly replaced according to production needs to adjust the production process. In this embodiment, it mainly includes a conveying mechanism 1, a melting machine 2, a cooling mechanism 3 and a slicing mechanism 4. The melting machine 2 is a mature prior art and will not be described in detail here. A bracket 5 is fixedly provided at the end of the conveying mechanism 1. The conveying mechanism 1 includes a fixed frame 11. A steel belt 12 is wound on the fixed frame 11. The steel belt 12 is rotated on the fixed frame 11 by a servo motor 13 and a rotating roller 14 arranged on the fixed frame 11. The servo motor 13 is a mature prior art and will not be described in detail here. The rotation of the steel belt 12 is achieved by the servo motor 13 and the rotating roller 14. A tightness adjustment unit 15 is also provided at the bottom of the transmission mechanism.

[0027] The tension adjustment unit 15 includes a plurality of rotating wheels 151 and a fixed wheel 152 disposed at the bottom end of the fixed frame 11, and the steel belt 12 is wound between each rotating wheel 151 and the fixed wheel 152. Both ends of each rotating wheel 151 are slidably disposed with the fixed frame 11 through an adjusting screw 153 threadedly connected to the fixed frame 11. The rotating wheel 151 is moved by the adjusting screw 153, thereby achieving the tension adjustment of the steel belt 12.

[0028] To facilitate the replacement of equipment. Figure 1 and Figure 2 In this embodiment, the melting machine 2 can be fixedly arranged on the bracket 5 at the end of the conveying mechanism 1. A support frame 6 is fixedly arranged at the bottom of the melting machine 2, and the support frame 6 is detachably arranged on the bracket 5. The support frame 6 is provided with a limiting hole 7 corresponding to the position of the bracket 5. During assembly, the melting machine 2 is fixed by inserting a bolt into the limiting hole 7. At the same time, the melting machine 2 can be easily replaced, which is more flexible and efficient in achieving different production needs.

[0029] In order to achieve cooling of the material. In this embodiment, see Figure 1 and Figure 3, the cooling mechanism 3 is detachably arranged at the bottom of the middle part of the conveying mechanism 1. The cooling mechanism 3 includes a plurality of spray chambers 31 that can be fixedly arranged on the fixed frame 11, and each of the spray chambers 31 is an inverted trapezoidal structure with an open top and is respectively located between the corresponding rotating rollers 14. It is convenient for disassembly and assembly, and at the same time, the material is cooled by the steel belt 12. The top of the spray chamber 31 is close to the steel belt 12 and a scraper 32 is fixedly arranged at the top of the spray chamber 31. The cooling water can be completely scraped off and recovered into the spray chamber 31 by the scraper 32. A water tank 33 with a water pump is arranged at the bottom of the fixed frame 11. The water pump is a mature existing technology and will not be described in detail here. The bottom of each of the spray chambers 31 is connected to the water tank 33. The bottoms of the spray chambers 31 can be interconnected to form a whole or the spray chambers 31 can be arranged separately. A spray pipe 34 with a nozzle facing upward is arranged in each of the spray chambers 31, and each of the spray pipes 34 is connected to a water pump. The cooling water is sprayed and recycled. The cooling water in the water tank 33 is pumped out by a water pump and sprayed onto the steel belt 12 through the spray pipe 34 for cooling. As the steel belt 12 moves, the liquid on the steel belt 12 falls into the corresponding spray chamber 31 and returns to the water tank 33. In this process, the liquid on the steel belt 12 is completely scraped off by the scraper 32. The water tank 33 is set at the bottom of the fixed frame 11 and can be directly disassembled and assembled for easy replacement.

[0030] In order to adjust the slice position. Figure 1, the slicing mechanism 4 is movably arranged at the feeding tail end of the transmission mechanism. The slicing mechanism 4 includes a T-shaped vertical rod 41 fixedly arranged on the side of the fixed frame 11. The top of the T-shaped vertical rod 41 is rotatably provided with a first screw 42, and one end of the top of the T-shaped vertical rod 41 is fixedly provided with a first bidirectional motor 43 that drives the first screw 42 to rotate. The other side of the fixed frame 11 is provided with an L-shaped rod 44 that can slide along the length direction of the fixed frame 11, and the end of the L-shaped rod 44 is sleeved on the first screw 42 and is threadedly connected with the first screw 42. The bottom end of the L-shaped rod 44 is fixedly provided with a pulley 45 to reduce the friction resistance between the L-shaped rod 44 and the ground. The pulley 45 is also arranged at the bottom of the bracket 5 for easy movement and replacement. A liftable slicer 46 is arranged on the L-shaped rod 44 above the steel belt 12. The position of the slicer 46 can be adjusted to adapt to the solidification degree of the material. The slicer 46 is a mature existing technology and will not be described in detail here. A second lead screw 47 is provided at the middle of the top of the L-shaped rod 44 to rotate in the up-down direction, and the second lead screw 47 is threadedly connected with the slicer 46. A guide rod 48 is vertically fixed on the L-shaped rod 44 at the side of the second lead screw 47, and the guide rod 48 is slidably arranged with the slicer 46. A second bidirectional motor 49 driving the second lead screw 47 is fixed at the top of the L-shaped rod 44. When the position of the slicer 46 needs to be adjusted, the first lead screw 42 is driven to rotate by the first bidirectional motor 43, and at this time, the L-shaped rod 44 threadedly arranged with the first four-cylinder moves along the first lead screw 42. Thus, the position of the slicer 46 is adjusted to adapt to the solidification degree of the material. In this process, the bottom end of the L-shaped rod 44 reduces the friction force through the pulley 45, and the middle part of the L-shaped rod 44 slides on the fixed frame 11 for support and guidance. When the height of the slicer 46 needs to be adjusted, the second lead screw 47 is driven to rotate by the second bidirectional motor 49, so that the slicer 46 is raised and lowered, and the slicer is raised and lowered, which is convenient for disassembly and repair and adapting to materials of different thicknesses. At this time, the guide rod 48 plays a guiding role.

[0031] The method of using the modular assembly type phenolic resin flake machine of the utility model is as follows: first, the rotating wheel 151 is moved by adjusting the screw 153, so as to adjust the tightness of the steel belt 12. Then the melting machine 2 is fixed on the support frame 6, and then the support frame 6 is connected to the bracket 5, and the melting machine 2 is fixed by inserting the bolt into the limit hole 7. The installation method is simple, which is convenient for replacing the melting machine 2, and is more flexible and efficient in achieving different production needs. The position of the slicer 46 is adjusted according to the production needs. When the position of the slicer 46 needs to be adjusted, the first lead screw 42 is driven to rotate by the first bidirectional motor 43, and the L-shaped rod 44 set with the first four-cylinder thread moves along the first lead screw 42. Thereby, the position of the slicer 46 is adjusted to adapt to the degree of solidification of the material. In this process, the bottom end of the L-shaped rod 44 reduces the friction through the pulley 45, and the middle part of the L-shaped rod 44 slides on the fixed frame 11 for support and guidance. When the height of the slicer 46 needs to be adjusted, the second bidirectional motor 49 drives the second lead screw 47 to rotate, so that the slicer 46 can be raised or lowered, so as to facilitate disassembly and repair and adapt to materials of different thicknesses. At this time, the guide rod 48 plays a guiding role. Thus, the position of the slicer 46 can be adjusted to adapt to the solidification degree of the material.

[0032] The steel belt 12 is rotated by the servo motor 13 and the rotating roller 14. In this process, the cooling water in the water tank 33 is pumped out by the water pump and sprayed onto the steel belt 12 through the spray pipe 34 for cooling. As the steel belt 12 moves, the liquid on the steel belt 12 falls into the corresponding spray chamber 31 and returns to the water tank 33. In this process, the liquid on the steel belt 12 is completely scraped off by the scraper 32. The water tank 33 is arranged at the bottom of the fixed frame 11 and can be directly disassembled and assembled for easy replacement.

[0033] Through the split design of the conveying mechanism 1, the melting machine 2, the cooling mechanism 3 and the slicing mechanism 4, a modular design is realized, which consists of multiple modules that can be operated or replaced independently. Such a design makes the equipment more flexible and efficient in maintenance, upgrading and adapting to different production needs. Modules can be quickly replaced according to production needs to adjust the production process.

[0034] Unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprises" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

[0035] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.

Claims

1. A modular assembly type phenolic resin flake machine, characterized in that: It comprises a conveying mechanism (1), a melting machine (2), a cooling mechanism (3) and a slicing mechanism (4); A bracket (5) is fixedly arranged at the end of the conveying mechanism (1); the melting machine (2) can be fixedly arranged on the bracket (5) at the end of the conveying mechanism (1); the cooling mechanism (3) is detachably arranged at the bottom end of the middle part of the conveying mechanism (1); and the slicing mechanism (4) is movably arranged at the feeding tail end of the transmission mechanism.

2. The modular assembly type phenolic resin flake forming machine according to claim 1, characterized in that: The transmission mechanism (1) comprises a fixed frame (11), a steel belt (12) is wound on the fixed frame (11), and the steel belt (12) is rotated on the fixed frame (11) through a servo motor (13) and a rotating roller (14) arranged on the fixed frame (11), and a tension adjustment unit (15) is also arranged at the bottom end of the transmission mechanism.

3. The modular assembly type phenolic resin flake machine according to claim 2, characterized in that: The tension adjustment unit (15) comprises a plurality of rotating wheels (151) and a fixed wheel (152) arranged at the bottom end of the fixed frame (11), the steel belt (12) is wound between each rotating wheel (151) and the fixed wheel (152), and both ends of each rotating wheel (151) are slidably arranged with the fixed frame (11) via an adjusting screw (153) threadedly connected to the fixed frame (11).

4. The modular assembly type phenolic resin flake forming machine according to claim 1, characterized in that: A support frame (6) is fixedly arranged at the bottom of the melting machine (2); the support frame (6) is detachably arranged on the bracket (5); and a limiting hole (7) corresponding to the position of the bracket (5) is opened on the support frame (6).

5. The modular assembly type phenolic resin flake forming machine according to claim 2, characterized in that: The cooling mechanism (3) comprises a plurality of spray chambers (31) which can be fixedly mounted on a fixed frame (11); each of the spray chambers (31) is an inverted trapezoidal structure with an open top and is respectively located between corresponding rotating rollers (14); the top of the spray chamber (31) is close to the steel belt (12) and a scraper (32) is fixedly mounted on the top of the spray chamber (31); a water tank (33) with a water pump is disposed at the bottom of the fixed frame (11); the bottom of each of the spray chambers (31) is connected to the water tank (33); a spray pipe (34) with a nozzle facing upward is disposed in each of the spray chambers (31); and each of the spray pipes (34) is connected to a water pump.

6. The modular assembly type phenolic resin flake machine according to claim 2, characterized in that: The slicing mechanism (4) comprises a T-shaped vertical rod (41) fixedly arranged on the side of the fixed frame (11), a first screw (42) being rotatably arranged on the top of the T-shaped vertical rod (41), a first bidirectional motor (43) being fixedly arranged at one end of the top of the T-shaped vertical rod (41) for driving the first screw (42) to rotate, an L-shaped rod (44) being slidable along the length direction of the fixed frame (11) being arranged on the other side of the fixed frame (11), an end of the L-shaped rod (44) being sleeved on the first screw (42) and being threadedly connected to the first screw (42), and a bottom end of the L-shaped rod (44) being screwed to the first screw (42). A pulley (45) is fixedly arranged, a slicer (46) that can be raised and lowered is arranged on the L-shaped rod (44) above the steel belt (12), a second lead screw (47) is rotatably arranged in the upper and lower directions at the middle part of the top end of the L-shaped rod (44), the second lead screw (47) is threadedly connected with the slicer (46), a guide rod (48) is vertically fixedly arranged on the L-shaped rod (44) at the side of the second lead screw (47), the guide rod (48) and the slicer (46) are slidably arranged, and a second bidirectional motor (49) for driving the second lead screw (47) is fixedly arranged at the top end of the L-shaped rod (44).

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