PE elbow sweat soldering tool

By designing a PE elbow hot melt welding tool including fixtures and fixture connecting rods, the problem of easy gaps at the pipe connections during welding is solved, and the efficiency and reliability of welding are achieved.

CN222946221UActive Publication Date: 2025-06-06JIANGSU YIDINGBAI INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421434127.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-06-06
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing PE elbow hot melt welding tooling can easily cause gaps at the pipe connections during the welding process, and it needs to be reworked and welded again.

Method used

A PE elbow hot melt welding tool including a base base, a support frame and a spring is designed. Through the design of the fixture and the fixture connecting rod, the pipes are closely fit during the welding process to avoid melting and slag loss in the connection part.

Benefits of technology

It effectively avoids gaps at the pipe connections during welding, improves the reliability and efficiency of welding, and reduces the number of reworks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PE elbow hot melting welding tool which comprises a bottom base, a supporting frame and a spring, the upper end of the bottom base is fixedly connected with the supporting frame, the outer side of the supporting frame is fixedly connected with the spring, the outer side of the spring is connected with a clamp connecting rod in an embedded mode, the outer side of the clamp connecting rod is provided with a connecting bolt, and the connecting bolt is fixedly connected with the supporting frame. A clamp is arranged on the inner side of the clamp connecting rod, a rotating shaft is connected to the outer side surface of the clamp connecting rod in an embedded mode, a fixing plate is fixedly connected to one side of the clamp, and a base plate is arranged at the lower end of the fixing plate. By arranging the clamps and the clamp connecting rods, the clamps on the two sides of the device can tension two pipelines all the time, and the situation that gaps exist at the joints of the pipelines due to melting and slag falling of the connecting parts of the pipelines during welding is avoided; and a pipe bending limiting mechanism and a connecting rod are arranged, so that a worker does not need to adjust the position of the pipeline or adjust the overall orientation of the carrying device in a narrow and small environment to carry out welding operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser welding wire feeding, in particular to a PE elbow hot-melt welding tool. Background Art

[0002] The PE elbow hot-melt welding tool is a device used to connect polyethylene (PE) pipe elbows in a pipeline system. In a PE pipeline system, it is usually necessary to connect the pipe elbow to the pipeline in order to achieve the flexibility of the turning and layout of the pipeline line. Hot-melt welding is one of the common methods for connecting PE pipes and pipe fittings. However, during the use of the existing device, the pipe to be connected is usually placed inside the heating mechanism, and then the pipe is clamped by the clamps on both sides of the heating mechanism. The heating mechanism is a hollow cylindrical structure with a heating plate inside. However, when the existing device performs hot-melt welding on the pipeline, there is a situation where the ports of the two pipes that are hot-melt welded melt and drop slag during the welding process. This situation will cause gaps to appear at the connection after the hot-melt processing of the pipeline, and then the pipeline needs to be reworked and hot-melt welded again.

[0003] The implementation of the utility model aims to provide a PE elbow hot-melt welding tool to solve the problems raised in the above-mentioned background technology. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art mentioned in the background technology and proposes a PE elbow hot-melt welding tool.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A PE elbow hot-melt welding tool comprises a bottom base, a support frame and a spring, wherein the upper end of the bottom base is fixedly connected to the support frame, and the outer side of the support frame is fixedly connected to the spring, the outer side of the spring is engaged with a clamp connecting rod, the outer side of the clamp connecting rod is provided with connecting bolts, and the inner side of the clamp connecting rod is provided with a clamp, and the outer surface of the clamp connecting rod is engaged with a rotating shaft, one side of the clamp is fixedly connected to a fixing plate, and the lower end of the fixing plate is provided with a pad, and the surface of the pad is penetrated by fixing bolts.

[0007] Preferably, the clamp connecting rod is divided into two parts, and the two clamp connecting rods are respectively connected to the spring through connecting bolts, and the surface of one part of the clamp connecting rod is provided with a hollow rectangular block extending upward, and the rotating shaft passes through the hollow rectangular block to connect the clamp.

[0008] Preferably, the clamp is divided into two upper and lower semicircular parts, and the lower semicircle is fixedly connected to the clamp connecting rods at both ends, and one side of the upper and lower circles is penetrated by a shaft hole, and the shaft passes through the shaft hole to connect the two parts of the clamp.

[0009] Preferably, one end of the spring is engaged with a connecting rod via a connecting bolt, and a bend pipe limiting mechanism is fixedly connected to the inner side of the connecting rod, and a bend pipe clamping groove is engaged with the inner side of the bend pipe limiting mechanism.

[0010] Preferably, the bend limiting mechanism is L-shaped as a whole, and the bend slot inside the bend limiting mechanism is L-shaped as a whole, and the corner inside the bend slot is arc-shaped.

[0011] Preferably, the spring as a whole is composed of three parts, wherein the part fixedly connected to the support frame is a cylindrical connecting rod, and the other end of the connecting rod is fixedly connected to the spring body, and the other end of the spring body is fixedly connected to the mounting rod, and a screw hole is provided inside the mounting rod.

[0012] Preferably, a pipeline positioning ring is fixedly connected to the inner side of the support frame, and a heating mechanism is provided on one side of the pipeline positioning ring.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. In the utility model, by arranging a clamp and a clamp connecting rod, during the welding process of the device, the clamp can pull the pipe to one side of the heating mechanism, so that the two pipes inside the heating mechanism can fit together more closely, and then during the welding process, the clamps on both sides can always tighten the two pipes, avoiding the situation that the connecting part of the pipe melts and slags during welding, resulting in gaps in the pipe connection.

[0015] 2. By setting the pipe bending limit mechanism and the connecting rod, the staff can replace the pipe clamp according to the actual situation. When the pipes at both ends or one side are bent pipes, the staff can remove the connecting bolts from one side of the spring, remove the clamp connecting rod, and then fix the connecting rod to the outside of the spring through the connecting bolts. When the device is used for hot melting in a relatively narrow working environment, the staff can clamp the bent pipes in different directions by changing the clamping tools at both ends of the device, thereby eliminating the need for the staff to change the position of the pipe or the overall direction of the handling device in a narrow environment for welding operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a PE elbow hot-melt welding tooling proposed by the utility model;

[0017] Figure 2 is a schematic diagram of the fixture structure;

[0018] Figure 3 It is a schematic diagram of the structure of the bending pipe limiting mechanism;

[0019] Figure 4 It is a schematic diagram of the internal structure of the bending pipe limiting mechanism.

[0020] In the figure: 1. bottom base; 2. support frame; 3. heating mechanism; 4. pipe positioning ring; 5. clamp; 6. clamp connecting rod; 7. rotating shaft; 8. connecting bolt; 9. fixing plate; 10. spring; 11. bending pipe limiting mechanism; 12. connecting rod; 13. bending pipe slot; 14. pad; 15. fixing bolt. DETAILED DESCRIPTION

[0021] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0022] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.

[0023] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Example

[0026] Reference Figure 1-4A PE elbow hot-melt welding tool comprises a bottom base 1, a support frame 2 and a spring 10, a pipe positioning ring 4 is fixedly connected to the inner side of the support frame 2, and a heating mechanism 3 is provided on one side of the pipe positioning ring 4, wherein the support frame 2 is divided into a plurality of frames, a heating mechanism 3 is fixedly connected to the inner side of the frame located at the center of the bottom base 1, a pipe positioning ring 4 is fixedly connected to the inner side of the frames located on the left and right sides of the heating mechanism 3, and the outer side of the frame to which the pipe positioning ring 4 is fixedly connected is fixedly connected to the spring 10, when the staff uses the device to perform hot-melt welding on the PE elbow pipe, the pipe positioning ring 4 can play a role in positioning the pipe, and then the two pipes to be connected can be placed inside the heating mechanism 3 for hot-melt welding.

[0027] The upper end of the bottom base 1 is fixedly connected to the support frame 2, and the outer side of the support frame 2 is fixedly connected to the spring 10, the outer side of the spring 10 is embedded with the clamp connecting rod 6, the outer side of the clamp connecting rod 6 is provided with a connecting bolt 8, and the inner side of the clamp connecting rod 6 is provided with a clamp 5, and the outer surface of the clamp connecting rod 6 is embedded with a rotating shaft 7, one side of the clamp 5 is fixedly connected to the fixing plate 9, and the lower end of the fixing plate 9 is provided with a pad 14, and the surface of the pad 14 is penetrated by a fixing bolt 15, so that when the device is actually used, the staff can open the clamp 5 by rotating the fixing bolt 15, and then insert the pipes at both ends into the inner side of the pipe positioning ring 4 to fit tightly inside the heating mechanism 3. After the fitting is completed, the staff can hold the clamp connecting rod 6 pulls the clamp connecting rod 6 and the clamp 5 outward, then covers the upper part of the clamp 5 on the surface of the pipe, fits the fixing plate 9 on the upper surface of the pad 14, then fixes the fixing plate 9 and the pad 14 by screwing in the fixing bolts 15, so that the upper and lower parts of the clamp 5 clamp the pipe. After the clamping is completed, the clamp 5 can pull the pipe to one side of the heating mechanism 3 through the spring 10, so that the two pipes inside the heating mechanism 3 can fit more closely together. Then the staff starts the heating mechanism 3 through the external controller to perform hot-melt welding on the two pipes. During the welding process, the clamps 5 on both sides can always tighten the two pipes to avoid the situation where the connecting part of the pipe melts and slags during welding, resulting in gaps in the pipe connection.

[0028] One end of the spring 10 is engaged with a connecting rod 12 through a connecting bolt 8, and the inner side of the connecting rod 12 is fixedly connected to a bend limiting mechanism 11, and the interior of the bend limiting mechanism 11 is engaged with a bend slot 13, the bend limiting mechanism 11 is L-shaped as a whole, and the bend slot 13 inside the bend limiting mechanism 11 is L-shaped as a whole, and the corner inside the bend slot 13 is arc-shaped. When using this device, the staff can replace the pipe clamp according to actual conditions. When the pipes at both ends or one side are bent pipes, the staff can remove the connecting bolt 8 from one side of the spring 10, remove the clamp connecting rod 6, and then fix the connecting rod 12 to the outside of the spring 10 through the connecting bolt 8. After the fixing is completed, the staff can insert the bent pipe part into the bend slot 13 on the inner side of the bend limiting mechanism 11, so that the bend slot 13 can wrap the bent pipe at multiple angles at the bending part of the bent pipe.

[0029] The clamp connecting rod 6 is divided into two parts, and the two clamp connecting rods 6 are respectively connected by connecting bolts 8 and springs 10, and the surface of one part of the clamp connecting rod 6 is provided with a hollow rectangular block extending upward, and the rotating shaft 7 passes through the hollow rectangular block to connect the clamp 5. The clamp 5 is divided into two upper and lower semicircular parts, and the lower semicircle is fixedly connected to the clamp connecting rods 6 at both ends, and one side of the circle at the upper and lower ends is penetrated with a rotating shaft hole, and the rotating shaft 7 passes through the rotating shaft hole to connect the two parts of the clamp 5. Through this design, the bottom clamp 5 is fixed on the inner side of the two clamp connecting rods 6. When installing the clamp 5, the staff can remove the rotating shaft 7 from the surface of the clamp connecting rod 6, and then align the rotating shaft hole of the upper half of the clamp 5 with the rotating shaft hole of the lower half, and then insert the rotating shaft 7 into the clamp connecting rod 6, so that the rotating shaft 7 connects the two parts of the clamp 5 through the rotating shaft hole, so that after the two parts of the clamp 5 are connected, the upper half of the clamp 5 can realize the opening and closing clamping action.

[0030] The spring 10 as a whole is composed of three parts, among which the part fixedly connected to the support frame 2 is a cylindrical connecting rod, and the other end of the connecting rod is fixedly connected to the spring body, and the other end of the spring body is fixedly connected to the mounting rod, and a screw hole is provided inside the mounting rod. Through this design, when the clamp connecting rod 6 and the connecting rod 12 are connected to the spring 10, the connecting bolt 8 can pass through the clamp connecting rod 6 and the connecting rod 12 and be screwed into the screw hole on the inside of the spring 10, thereby simplifying the installation process.

[0031] After the pipe is tightened, the staff can tighten the pipe 5 and the pipe 3 is tightened, so that the pipe 3 can be tightened more easily.

[0032] The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited by the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principle of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.

[0033] In the description of the present invention, it is necessary to understand that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

Claims

1. A PE elbow hot-melt welding tool, comprising a bottom base (1), a support frame (2) and a spring (10), characterized in that: The upper end of the bottom base (1) is fixedly connected to a support frame (2), and the outer side of the support frame (2) is fixedly connected to a spring (10), the outer side of the spring (10) is engaged with a clamp connecting rod (6), the outer side of the clamp connecting rod (6) is provided with a connecting bolt (8), and the inner side of the clamp connecting rod (6) is provided with a clamp (5), and the outer surface of the clamp connecting rod (6) is engaged with a rotating shaft (7), one side of the clamp (5) is fixedly connected to a fixing plate (9), and the lower end of the fixing plate (9) is provided with a pad (14), and the surface of the pad (14) is penetrated by a fixing bolt (15).

2. A PE elbow hot melt welding tool according to claim 1, characterized in that: The clamp connecting rod (6) is divided into two parts, and the two clamp connecting rods (6) are respectively connected by connecting bolts (8) and springs (10), and a surface of one of the clamp connecting rods (6) is provided with a hollow rectangular block extending upward, and the rotating shaft (7) passes through the hollow rectangular block to connect the clamp (5).

3. A PE elbow hot melt welding tool according to claim 1, characterized in that: The clamp (5) is divided into two upper and lower semicircular parts, wherein the lower semicircle is fixedly connected to the clamp connecting rods (6) at both ends, and one side of the upper and lower circles is penetrated by a rotating shaft hole, and the rotating shaft (7) penetrates the rotating shaft hole to connect the two parts of the clamp (5).

4. A PE elbow hot-melt welding tool according to claim 1, characterized in that: One end of the spring (10) is connected to a connecting rod (12) via a connecting bolt (8), and a bend pipe limiting mechanism (11) is fixedly connected to the inner side of the connecting rod (12), and a bend pipe clamping groove (13) is connected to the inner side of the bend pipe limiting mechanism (11).

5. A PE elbow hot-melt welding tool according to claim 4, characterized in that: The bend pipe limiting mechanism (11) is L-shaped as a whole, and the bend pipe clamping groove (13) inside the bend pipe limiting mechanism (11) is L-shaped as a whole, and the corner inside the bend pipe clamping groove (13) is arc-shaped.

6. A PE elbow hot-melt welding tool according to claim 1, characterized in that: The spring (10) as a whole is composed of three parts, wherein the part fixedly connected to the support frame (2) is a cylindrical connecting rod, and the other end of the connecting rod is fixedly connected to the spring body, and the other end of the spring body is fixedly connected to the mounting rod, and a screw hole is provided inside the mounting rod.

7. A PE elbow hot-melt welding tool according to claim 1, characterized in that: A pipeline positioning ring (4) is fixedly connected to the inner side of the support frame (2), and a heating mechanism (3) is provided on one side of the pipeline positioning ring (4).