Thermal management cooling liquid side integrated board and thermal management cooling liquid side integrated device
By designing the integrated plate on the thermal management coolant side, integrating the pipeline on the coolant side and connecting related parts, the problems of large space occupied by the coolant side and complex assembly process in the thermal management system in the prior art are solved, and a more efficient assembly process and better space utilization are achieved.
Patent Information
- Application Number
- CN202420766124.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The existing thermal management system's cooling fluid side pipes, valves and other components are separated and arranged, resulting in large space occupied, complex assembly processes, and long assembly time.
Design a thermally managed coolant side integrated board to integrate the coolant side pipeline, and connect water and water heat exchangers, liquid pumps, battery coolers and other components through multiple interfaces on the board body to reduce the installation of pipeline parts.
Through the design of the integrated board, the total assembly process and assembly time are reduced, the volume of parts is reduced, and the space utilization rate of the entire vehicle is improved.
Smart Images

Figure CN222946497U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of thermal management devices, and in particular relates to a thermal management coolant side integrated plate and a thermal management coolant side integrated device. Background Art
[0002] At present, the thermal management system on new energy vehicles such as plug-in hybrid electric vehicles usually has a refrigerant side and a coolant side. The refrigerant side mainly includes the vehicle air conditioning system, and the coolant side mainly includes the electric drive cooling system and the battery temperature control system. The electric drive cooling system heats or cools the electric drive system composed of the motor and the electronic control through the circulation of coolant. The battery temperature control system is used to cool or heat the power battery. The vehicle air conditioning system is used to heat or cool the passenger compartment. It can also heat or cool the electric drive cooling system and the battery temperature control system, so that the battery, motor and electronic control work at their respective appropriate working temperatures.
[0003] At present, the various pipes, valves and other components on the coolant side of the thermal management system are usually arranged separately and connected to each other to form a thermal management loop. The pipes, valves and other components are large in size, weight and expensive, causing the thermal management system to occupy a large space in the vehicle, and the assembly process is complicated and time-consuming. Utility Model Content
[0004] In view of the shortcomings of the prior art described above, the purpose of the present utility model is to provide a thermal management coolant side integrated plate and a thermal management coolant side integrated device, which are used to solve the problems in the prior art that the coolant side of the thermal management system occupies a large space, the assembly process is complicated, and the assembly is time-consuming.
[0005] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides a thermal management coolant side integrated plate, comprising:
[0006] A plate body, the plate body having a first side and a second side disposed opposite to each other;
[0007] A flow channel group, the flow channel group includes a plurality of flow channels, and the flow channels are arranged in the plate body;
[0008] Among them, the first side is provided with a first interface, a second interface and a third interface respectively connected to the flow channel group, the first interface is used to connect with the water inlet of the heater core, the second interface is used to connect with the cooling water inlet of the battery pack, and the third interface is used to connect with the cooling water outlet of the battery pack.
[0009] The second side is provided with a fourth interface, a fifth interface, and a sixth interface respectively connected to the flow channel group, the fourth interface is used to connect to the water inlet of the water heater, the fifth interface is used to connect to the water outlet of the water heater, and the sixth interface is used to connect to the cooling water inlet of the engine.
[0010] Optionally, the plate body has a vertical direction and a horizontal direction perpendicular to each other, and the vertical direction and the horizontal direction are both perpendicular to the thickness direction of the plate body;
[0011] The first interface, the second interface and the third interface are close to the upper edge of the plate body in the vertical direction and are arranged in sequence along the horizontal direction.
[0012] Below the first interface, the second interface and the third interface, a first liquid pump installation position, a water-to-water heat exchanger installation position and a battery cooler installation position are sequentially arranged on the first side along the horizontal direction.
[0013] A second liquid pump installation position and a multi-way valve installation position are also sequentially arranged along the horizontal direction on the second side. The first liquid pump installation position is arranged close to the first interface, and the multi-way valve installation position corresponds to the second liquid pump installation position. The fifth interface and the sixth interface correspond to the water-to-water heat exchanger installation position, and the fourth interface avoids the multi-way valve installation position.
[0014] Optionally, a first secondary interface, a second secondary interface, a third secondary interface and a fourth secondary interface are provided in the water-to-water heat exchanger installation position, the first secondary interface is used to connect the hot water inlet of the water-to-water heat exchanger, the second secondary interface is used to connect the cold water outlet of the water-to-water heat exchanger, the third secondary interface is used to connect the cold water inlet of the water-to-water heat exchanger, and the fourth secondary interface is connected to the hot water outlet of the water-to-water heat exchanger.
[0015] The first secondary interface is arranged corresponding to the fifth interface, and the second secondary interface is arranged close to the second interface relative to the third secondary interface and the fourth secondary interface.
[0016] The third secondary interface and the fourth secondary interface are arranged close to the lower edge of the plate body in the vertical direction relative to the first secondary interface and the second secondary interface, and the third secondary interface is arranged close to the battery cooler installation position, and the fourth secondary interface is arranged close to the multi-way valve installation position.
[0017] Optionally, a fifth secondary interface and a sixth secondary interface are provided in the battery cooler installation position, the fifth secondary interface is used to connect to the outlet of the battery cooler, and the sixth secondary interface is used to connect to the inlet of the battery cooler.
[0018] The fifth secondary interface is arranged close to the water-to-water heat exchanger installation position, and the sixth secondary interface is arranged close to the second liquid pump installation position relative to the fifth secondary interface.
[0019] Optionally, the multi-way valve installation position is provided with a first communication interface, a second communication interface, a third communication interface and a fourth communication interface,
[0020] The flow channel group includes a first flow channel, a second flow channel, a third flow channel and a fourth flow channel, the first flow channel is respectively connected to the first communication interface and the sixth interface, the second flow channel is respectively connected to the second communication interface and the fourth secondary interface, and the third flow channel is respectively connected to the third communication interface and the first interface.
[0021] A first liquid pump inlet and a first liquid pump outlet are provided in the first liquid pump installation position. The first liquid pump inlet is provided corresponding to the fourth communication interface and is communicated with the fourth communication interface. The fourth flow channel is respectively connected with the first liquid pump outlet and the fourth interface.
[0022] Optionally, a cross-sectional area of the fourth flow channel gradually increases from the first liquid pump outlet to the fourth interface.
[0023] Optionally, the flow channel group includes a fifth flow channel, and the fifth flow channel is connected to the second interface and the second secondary interface respectively.
[0024] Optionally, the flow channel group includes a sixth flow channel and a seventh flow channel,
[0025] The second liquid pump installation position is provided with a second liquid pump inlet and a second liquid pump outlet, the sixth flow channel is respectively connected to the third interface and the second liquid pump inlet, and the seventh flow channel is respectively connected to the second liquid pump outlet and the sixth secondary interface.
[0026] Optionally, a cross-sectional area of the seventh flow channel gradually increases from the second liquid pump outlet to the sixth secondary interface.
[0027] Optionally, a third secondary interface for connecting to the cold water inlet of the water-to-water heat exchanger is provided in the water-to-water heat exchanger installation position, and the flow channel group includes an eighth flow channel, and the eighth flow channel is respectively connected to the third secondary interface and the fifth secondary interface.
[0028] Optionally, a liquid infusion port for connecting to a water tank is provided on the second side, and the liquid infusion port is higher than the third interface and the second liquid pump inlet in the vertical direction. The sixth flow channel is also connected to the liquid infusion port, and the sixth flow channel rises continuously in the vertical direction from the second liquid pump inlet to the liquid infusion port.
[0029] Optionally, it is characterized in that a liquid replenishing port for connecting to a water tank is provided on the second side, and the liquid replenishing port is higher than the third interface in the vertical direction.
[0030] Optionally, the plate body includes a main plate and a sub-plate, the first side is the outer side of the main plate, the second side is the outer side of the sub-plate, and the inner side of the main plate and the inner side of the sub-plate are interconnected to form each of the flow channels.
[0031] Optionally, the material of the plate body is 70% polyhexamethylene adipamide mixed with 30% glass fiber. The utility model also provides a thermal management coolant side integrated device, comprising an integrated board as described in any one of the above items, and also comprising a water-to-water heat exchanger, a liquid pump, a battery cooler and a multi-way valve, wherein the water-to-water heat exchanger, the liquid pump, the battery cooler and the multi-way valve are respectively connected to the integrated board.
[0032] As described above, a thermal management coolant side integrated plate and a thermal management coolant side integrated device of the utility model have the following beneficial effects: the flow channel group is arranged in the plate body, the plate body has a first side and a second side arranged opposite to each other, a first interface for connecting to the water inlet of the heater core, a second interface for connecting to the cooling water inlet of the battery pack, and a third interface for connecting to the cooling water outlet of the battery pack are arranged on the first side, and a fourth interface, a fifth interface and a sixth interface respectively connected to the flow channel group are arranged on the second side, the fourth interface is used to connect to the water inlet of the water heater, the fifth interface is used to connect to the water outlet of the water heater, and the sixth interface is used to connect to the cooling water inlet of the engine, that is, each interface is arranged on both sides of the plate body. The plate body integrates the pipeline on the coolant side, which can connect the components on the thermal management coolant side such as water-to-water heat exchanger, liquid pump, battery cooler, etc., reducing the installation of pipeline parts, thereby reducing the assembly process and assembly time. At the same time, since the plate body is in the shape of a plate, it occupies a small space and has a high degree of integration, which is conducive to reducing the volume of the components on the thermal management coolant side and improving the space utilization rate of the whole vehicle. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 This is a schematic diagram of the three-dimensional structure of the thermal management coolant side integrated plate in the embodiment of the utility model;
[0034] Figure 2 The second is a schematic diagram of the three-dimensional structure of the thermal management coolant side integrated plate in the embodiment of the utility model;
[0035] Figure 3 This is a schematic diagram of the structure of the first side of the main board in an embodiment of the utility model;
[0036] Figure 4 It is a structural schematic diagram of the second side of the auxiliary plate in an embodiment of the utility model;
[0037] Figure 5 This is a schematic diagram of the structure of the interface inside the mainboard in the embodiment of the utility model;
[0038] Figure 6 This is a schematic diagram of the structure of the flow channel inside the mainboard in the embodiment of the utility model;
[0039] Figure 7 This is a schematic diagram of the three-dimensional structure of the inner side of the mainboard in the embodiment of the utility model;
[0040] Figure 8 This is the second schematic diagram of the three-dimensional structure of the inner side of the mainboard in the embodiment of the utility model;
[0041] Fig. 9 for Figure 8 A schematic diagram of a local enlarged structure;
[0042] Fig.10 This is a schematic diagram of the structure of the inner side interface of the sub-board in the embodiment of the utility model;
[0043] Fig.11 This is a schematic diagram of the structure of the flow channel inside the auxiliary plate in the embodiment of the utility model;
[0044] Fig.12 This is a schematic diagram of the three-dimensional structure of the inner side of the sub-plate in the embodiment of the utility model;
[0045] Fig.13 This is the second schematic diagram of the three-dimensional structure of the inner side of the sub-plate in the embodiment of the utility model;
[0046] Fig.14 for Fig.13 Schematic diagram of the local enlarged structure.
[0047] Explanation of the figure marks: first flow channel 1, second flow channel 2, third flow channel 3, fourth flow channel 4, fifth flow channel 5, sixth flow channel 6, seventh flow channel 7, eighth flow channel 8, plate body 10, first interface 11, second interface 12, third interface 13, fourth interface 14, fifth interface 15, sixth interface 16, liquid replenishing port 17, first secondary interface 21, second secondary interface 22, third secondary interface 23, fourth secondary interface 24, fifth secondary interface 25, sixth secondary interface 26, first liquid pump installation position 31, second liquid pump installation position 32, multi-way valve installation position 33, supporting foot 40, first liquid pump inlet 311, first liquid pump outlet 312, second liquid pump inlet 321, second liquid pump outlet 322, first connecting interface 331, second connecting interface 332, third connecting interface 333, fourth connecting interface 334. DETAILED DESCRIPTION
[0048] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0049] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the utility model, should still fall within the scope of the technical content disclosed by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the utility model without substantial change of the technical content.
[0050] See also Figure 1 to Figure 14 This embodiment provides a thermal management coolant side integrated board, including: a board body 10 and a flow channel group arranged in the board body 10, the board body 10 has a first side and a second side arranged opposite to each other, and the flow channel group includes a plurality of flow channels.
[0051] Among them, the first side is provided with a first interface 11, a second interface 12 and a third interface 13 which are respectively connected to the flow channel group. The first interface 11 is used to connect with the water inlet of the heater core, the second interface 12 is used to connect with the cooling water inlet of the battery pack, and the third interface 13 is used to connect with the cooling water outlet of the battery pack.
[0052] The second side is provided with a fourth interface 14, a fifth interface 15, and a sixth interface 16 which are respectively connected to the flow channel group. The fourth interface 14 is used to connect to the water inlet of the water heater, the fifth interface 15 is used to connect to the water outlet of the water heater, and the sixth interface 16 is used to connect to the cooling water inlet of the engine.
[0053] Each interface is provided on both sides of the plate body 10. The plate body 10 integrates the pipeline on the coolant side, and can connect components on the coolant side of thermal management such as water-to-water heat exchangers, liquid pumps, and battery coolers, reducing the installation of pipeline parts, thereby reducing the assembly process and assembly time. At the same time, since the plate body 10 is in a plate shape, it occupies a small space and has a high degree of integration, which is conducive to reducing the volume of components on the coolant side of thermal management.
[0054] In some embodiments, the plate body 10 can be integrally formed by methods such as additive manufacturing, which has the advantages of fast processing speed and no connection gaps. Figure 1 to Figure 14As shown, the plate body 10 includes a main plate and a sub-plate, the first side is the outer side of the main plate, the second side is the outer side of the sub-plate, and the inner side of the main plate and the inner side of the sub-plate are connected to each other to form various flow channels. Specifically, the main plate and the sub-plate can be obtained by industrial processing such as injection molding, and then connected to each other by welding, etc., which has the advantages of low cost and high strength, and is suitable for industrial production.
[0055] At the same time, for new energy vehicles such as plug-in hybrid electric vehicles, the operating temperature of the thermal management coolant side can reach 125°C, so the plate body 10 needs to have high high temperature resistance and welding performance. In this embodiment, the material of the plate body 10 is PA66-GF30, that is, 70% polyhexamethylene adipamide mixed with 30% glass fiber. PA66-GF30 has the advantages of high strength, good thermal stability, and hydrolysis resistance.
[0056] In this embodiment, the plate body 10 has vertical and horizontal directions which are respectively perpendicular to the thickness direction of the plate body 10, and the vertical and horizontal directions are perpendicular to each other. The first interface 11, the second interface 12 and the third interface 13 are close to the upper edge of the plate body 10 in the vertical direction, and are arranged in sequence in the horizontal direction. At the same time, below the first interface 11, the second interface 12 and the third interface 13, the first liquid pump installation position 31, the water-to-water heat exchanger installation position and the battery cooler installation position are also arranged in sequence in the horizontal direction on the first side, and the second liquid pump installation position 32 and the multi-way valve installation position 33 are also arranged in sequence in the horizontal direction on the second side. The first liquid pump installation position 31 is used to install the first liquid pump, the second liquid pump installation position 32 is used to install the second liquid pump, the multi-way valve installation position 33 is used to install the multi-way valve, the water-to-water heat exchanger installation position is used to install the water-to-water heat exchanger, that is, a plate heat exchanger for heat exchange between liquids, and the battery cooler installation position is used to install the battery cooler.
[0057] Among them, the first liquid pump installation position 31 is set close to the first interface 11, the multi-way valve installation position 33 is set corresponding to the second liquid pump installation position 32, the fifth interface 15 and the sixth interface 16 are set corresponding to the water-to-water heat exchanger installation position, and the fourth interface 14 is set to avoid the multi-way valve installation position 33.
[0058] Specifically, Figure 3 and Figure 5 As shown, in this embodiment, a first secondary interface 21, a second secondary interface 22, a third secondary interface 23 and a fourth secondary interface 24 are provided in the installation position of the water-to-water heat exchanger.
[0059] The first secondary interface 21 is used to connect the hot water inlet of the water-to-water heat exchanger, the second secondary interface 22 is used to connect the cold water outlet of the water-to-water heat exchanger, the third secondary interface 23 is used to connect the cold water inlet of the water-to-water heat exchanger, and the fourth secondary interface 24 is connected to the hot water outlet of the water-to-water heat exchanger.
[0060] Among them, the first secondary interface 21 is arranged corresponding to the fifth interface 15, so that the first secondary interface 21 is directly connected to the fifth interface 15. The second secondary interface 22 is arranged near the second interface 12 relative to the third secondary interface 23 and the fourth secondary interface 24, so as to arrange the flow channel between the second secondary interface 22 and the second interface 12. At the same time, since the battery cooler mounting position and the multi-way valve mounting position 33 are arranged near the lower edge of the board body 10, the third secondary interface 23 and the fourth secondary interface 24 are arranged near the lower edge of the board body 10 relative to the first secondary interface 21 and the second secondary interface 22 in the vertical direction in this embodiment, and the third secondary interface 23 is arranged near the battery cooler mounting position, and the fourth secondary interface 24 is arranged near the multi-way valve mounting position 33, so as to arrange the flow channel between the third secondary interface 23 and the battery cooler mounting position, and the flow channel between the fourth secondary interface 24 and the multi-way valve mounting position 33.
[0061] Specifically, in this embodiment, a fifth secondary interface 25 and a sixth secondary interface 26 are provided in the battery cooler installation position, the fifth secondary interface 25 is used to connect the outlet of the battery cooler, and the sixth secondary interface 26 is used to connect the inlet of the battery cooler. The fifth secondary interface 25 is provided near the water-to-water heat exchanger installation position, so as to facilitate the layout of the flow channel between the fifth secondary interface 25 and the water-to-water heat exchanger installation position, specifically, to facilitate the layout of the flow channel between the fifth secondary interface 25 and the third secondary interface 23. At the same time, the sixth secondary interface 26 is provided near the second liquid pump installation position 32 relative to the fifth secondary interface 25, so as to facilitate the layout of the flow channel between the sixth secondary interface 26 and the second liquid pump installation position 32.
[0062] Specifically, Figures 5 to 14 As shown, in this embodiment, the multi-way valve installation position 33 is provided with a first communication interface 331, a second communication interface 332, a third communication interface 333 and a fourth communication interface 334. The flow channel group includes a first flow channel 1, a second flow channel 2, a third flow channel 3 and a fourth flow channel 4.
[0063] The first flow channel 1 is connected to the first communication interface 331 and the sixth interface 16 respectively. When the sixth interface 16 is connected to the water inlet of the heater core, the coolant in the first flow channel 1 can flow from the first communication interface 331 to the sixth interface 16 and finally enter the heater core. In this embodiment, the sixth interface 16 is higher than the first communication interface 331, and the first flow channel 1 adopts a large rounded transition structure, which reduces the flow resistance of the coolant in the first flow channel 1. At the same time, the coolant in the first flow channel 1 flows from bottom to top, which is conducive to the discharge of gas in the coolant.
[0064] The second flow channel 2 is connected to the second communication interface 332 and the fourth secondary interface 24 respectively. When the fourth secondary interface 24 is connected to the hot water outlet of the water-to-water heat exchanger, the hot water discharged from the water-to-water heat exchanger can flow from the fourth secondary interface 24 to the second communication interface 332. In this embodiment, the fourth secondary interface 24 and the second communication interface 332 have substantially the same height in the vertical direction, and the second flow channel 2 adopts a large rounded structure, which reduces the flow resistance of the coolant in the second flow channel 2.
[0065] The third flow channel 3 is connected to the third communication interface 333 and the first interface 11 respectively. When the first interface 11 is connected to the cooling water inlet of the engine, the coolant in the third flow channel 3 can flow from the third communication interface 333 to the first interface 11 to enter the engine. In this embodiment, the first interface 11 and the third communication interface 333 are substantially at the same height in the vertical direction, so as to prevent the coolant in the third flow channel 3 from flowing from top to bottom, thereby reducing the risk of exhaust.
[0066] A first liquid pump inlet 311 and a first liquid pump outlet 312 are provided in the first liquid pump installation position 31. The first liquid pump inlet 311 is provided corresponding to the fourth connecting interface 334 and is connected to the fourth connecting interface 334. The fourth flow channel 4 is respectively connected to the first liquid pump outlet 312 and the fourth interface 14. When the first liquid pump is installed on the first liquid pump installation position 31, a multi-way valve is installed on the multi-way valve installation position 33, and the fourth interface 14 is connected to the inlet of the water heater, the first liquid pump inlet 311 of the first liquid pump can absorb coolant from the fourth connecting interface 334 of the multi-way valve, and drive the coolant to enter the fourth flow channel 4 from the first liquid pump outlet 312, and enter the water heater from the fourth interface 14 along the fourth flow channel 4 to heat the coolant.
[0067] Specifically, in this embodiment, the cross-sectional area of the fourth flow channel 4 gradually increases from the first liquid pump outlet 312 to the fourth interface 14, that is, the cross-sectional area of the fourth flow channel 4 gradually expands from the inlet to the outlet, so as to avoid an increase in the flow resistance of the fourth flow channel 4 due to a sudden change in the cross-sectional area of the fourth flow channel 4.
[0068] In this embodiment, the flow channel group also includes a fifth flow channel 5, and the fifth flow channel 5 is connected to the second interface 12 and the second secondary interface 22 respectively. When a water-to-water heat exchanger is installed at the water-to-water heat exchanger mounting position, and the second interface 12 is connected to the cooling water inlet of the battery pack, the cold water discharged from the water-to-water heat exchanger can enter the fifth flow channel 5 through the second secondary interface 22, and flow out of the second interface 12 from the fifth flow channel 5, and finally flow into the cooling water inlet of the battery pack to cool the battery pack. In this embodiment, the second interface 12 is higher than the second secondary interface 22, and the fifth flow channel 5 adopts a large fillet transition structure to reduce the flow resistance of the fifth flow channel 5 and optimize the exhaust of the fifth flow channel 5.
[0069] In this embodiment, the flow channel group includes a sixth flow channel 6 and a seventh flow channel 7. A second liquid pump inlet 321 and a second liquid pump outlet 322 are provided in the second liquid pump installation position 32. The sixth flow channel 6 is respectively connected to the third interface 13 and the second liquid pump inlet 321, and the seventh flow channel 7 is respectively connected to the second liquid pump outlet 322 and the sixth secondary interface 26.
[0070] When a second liquid pump is installed on the second liquid pump mounting position 32, and the third interface 13 is connected to the cooling water outlet of the battery pack, and the sixth secondary interface 26 is connected to the inlet of the battery cooler, the cooling water discharged from the battery pack that absorbs the heat of the battery can enter the second liquid pump inlet 321 through the sixth flow channel 6, and then, under the action of the second liquid pump inlet 321, enters the inlet of the battery cooler through the seventh flow channel 7 to cool the coolant.
[0071] In this embodiment, the cross-sectional area of the seventh flow channel 7 gradually increases from the second liquid pump outlet 322 to the sixth secondary interface, that is, the cross-sectional area of the seventh flow channel 7 gradually expands from the inlet to the outlet, so as to avoid an increase in the flow resistance of the seventh flow channel 7 due to a sudden change in the cross-sectional area of the seventh flow channel 7.
[0072] In this embodiment, the flow channel group further includes an eighth flow channel 8, which is respectively connected to the third secondary interface 23 and the fifth secondary interface 25. When the third secondary interface 23 is connected to the cold water inlet of the water-to-water heat exchanger and the fifth secondary interface 25 is connected to the outlet of the battery cooler, the coolant flowing through the battery cooler can flow into the cold water inlet of the water-to-water heat exchanger via the eighth flow channel 8.
[0073] In this embodiment, the fifth secondary interface 25 is higher than the third secondary interface 23 in the vertical direction. When the coolant flows through the eighth flow channel 8, it flows from top to bottom, which is convenient for the flow of the coolant and the discharge of the liquid in the coolant.
[0074] In this embodiment, a refilling port 17 for connecting to a water tank is provided on the second side. When the coolant in the coolant side is lacking, the water tank can refill the coolant to the coolant side through the refilling port 17. In this embodiment, the refilling port 17 is higher than the third interface 13 and the second liquid pump inlet 321 in the vertical direction. The sixth flow channel 6 is also connected to the refilling port 17. From the second liquid pump inlet 321 to the refilling port 17, the sixth flow channel 6 rises continuously in the vertical direction. When the coolant in the third interface 13 flows to the second liquid pump inlet 321 via the sixth flow channel 6, the gas contained in the coolant is separated from the coolant under the action of buoyancy. Since the sixth flow channel 6 is connected to the refilling port 17 and from the second liquid pump inlet 321 to the refilling port 17, the sixth flow channel 6 rises continuously in the vertical direction, the separated gas can move to the refilling port 17 via the sixth flow channel 6 and finally be discharged from the refilling port 17, so as to achieve gas-liquid separation, facilitate exhaust, and reduce flow resistance.
[0075] The present embodiment also provides a thermal management coolant side integrated device, comprising an integrated board as described in any of the above items, and also comprising a water-to-water heat exchanger, a liquid pump, a battery cooler and a multi-way valve. The water-to-water heat exchanger, the liquid pump, the battery cooler and the multi-way valve are respectively connected to the integrated board to be finally assembled into a thermal management coolant side integrated device.
[0076] In this embodiment, the top of the plate body is used to install a water tank, and a support foot 40 is provided at the bottom of the plate body. The thermal management coolant side integrated device can be installed on the whole vehicle through the support foot 40. The support foot 40 is integrally formed on the plate body 10 and does not require additional installation or setting, which is beneficial to reducing the number of cold components and installation costs of the thermal management coolant side integrated device.
[0077] In summary, the present embodiment provides a thermal management coolant side integrated plate and a thermal management coolant side integrated device. Since the flow channel group is arranged in the plate body, the plate body has a first side and a second side arranged opposite to each other. The first interface for connecting to the water inlet of the heater core, the second interface for connecting to the cooling water inlet of the battery pack, and the third interface for connecting to the cooling water outlet of the battery pack are arranged on the first side. The second side is provided with a fourth interface, a fifth interface, and a sixth interface respectively connected to the flow channel group. The fourth interface is used to connect to the water inlet of the water heater, the fifth interface is used to connect to the water outlet of the water heater, and the sixth interface is used to connect to the cooling water inlet of the engine, that is, each interface is respectively arranged on both sides of the plate body. The plate body integrates the pipeline on the coolant side, and can connect the components on the thermal management coolant side such as water-to-water heat exchanger, liquid pump, battery cooler, etc., which reduces the installation of pipeline parts, thereby reducing the assembly process and assembly time. At the same time, since the plate body is in the shape of a plate, it occupies a small space and has a high degree of integration, which is conducive to reducing the volume of the components on the thermal management coolant side and improving the space utilization rate of the whole vehicle.
[0078] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A thermal management coolant side integrated board, characterized in that: include: A plate body, the plate body having a first side and a second side disposed opposite to each other; A flow channel group, the flow channel group includes a plurality of flow channels, and the flow channels are arranged in the plate body; Among them, the first side is provided with a first interface, a second interface and a third interface respectively connected to the flow channel group, the first interface is used to connect with the water inlet of the heater core, the second interface is used to connect with the cooling water inlet of the battery pack, and the third interface is used to connect with the cooling water outlet of the battery pack. The second side is provided with a fourth interface, a fifth interface, and a sixth interface respectively connected to the flow channel group, the fourth interface is used to connect to the water inlet of the water heater, the fifth interface is used to connect to the water outlet of the water heater, and the sixth interface is used to connect to the cooling water inlet of the engine.
2. The thermal management coolant side integrated plate according to claim 1, characterized in that: The plate body has a vertical direction and a horizontal direction perpendicular to each other, and the vertical direction and the horizontal direction are both perpendicular to the thickness direction of the plate body; The first interface, the second interface and the third interface are close to the upper edge of the plate body in the vertical direction and are arranged in sequence along the horizontal direction. Below the first interface, the second interface and the third interface, a first liquid pump installation position, a water-to-water heat exchanger installation position and a battery cooler installation position are sequentially arranged on the first side along the horizontal direction. A second liquid pump installation position and a multi-way valve installation position are also sequentially arranged along the horizontal direction on the second side. The first liquid pump installation position is arranged close to the first interface, and the multi-way valve installation position corresponds to the second liquid pump installation position. The fifth interface and the sixth interface correspond to the water-to-water heat exchanger installation position, and the fourth interface avoids the multi-way valve installation position.
3. The thermal management coolant side integrated plate according to claim 2, characterized in that: The water-to-water heat exchanger installation position is provided with a first secondary interface, a second secondary interface, a third secondary interface and a fourth secondary interface. The first secondary interface is used to connect the hot water inlet of the water-to-water heat exchanger, the second secondary interface is used to connect the cold water outlet of the water-to-water heat exchanger, the third secondary interface is used to connect the cold water inlet of the water-to-water heat exchanger, and the fourth secondary interface is connected to the hot water outlet of the water-to-water heat exchanger. The first secondary interface is arranged corresponding to the fifth interface, and the second secondary interface is arranged close to the second interface relative to the third secondary interface and the fourth secondary interface. The third secondary interface and the fourth secondary interface are arranged close to the lower edge of the plate body in the vertical direction relative to the first secondary interface and the second secondary interface, and the third secondary interface is arranged close to the battery cooler installation position, and the fourth secondary interface is arranged close to the multi-way valve installation position.
4. The thermal management coolant side integrated plate according to claim 2, characterized in that: The battery cooler installation position is provided with a fifth secondary interface and a sixth secondary interface. The fifth secondary interface is used to connect to the outlet of the battery cooler, and the sixth secondary interface is used to connect to the inlet of the battery cooler. The fifth secondary interface is arranged close to the water-to-water heat exchanger installation position, and the sixth secondary interface is arranged close to the second liquid pump installation position relative to the fifth secondary interface.
5. The thermal management coolant side integrated plate according to claim 3, characterized in that: The multi-way valve installation position is provided with a first communication interface, a second communication interface, a third communication interface and a fourth communication interface. The flow channel group includes a first flow channel, a second flow channel, a third flow channel and a fourth flow channel, the first flow channel is respectively connected to the first communication interface and the sixth interface, the second flow channel is respectively connected to the second communication interface and the fourth secondary interface, and the third flow channel is respectively connected to the third communication interface and the first interface. A first liquid pump inlet and a first liquid pump outlet are provided in the first liquid pump installation position. The first liquid pump inlet is provided corresponding to the fourth communication interface and is communicated with the fourth communication interface. The fourth flow channel is respectively connected with the first liquid pump outlet and the fourth interface.
6. The thermal management coolant side integrated plate according to claim 5, characterized in that: The cross-sectional area of the fourth flow channel gradually increases from the first liquid pump outlet to the fourth interface.
7. The thermal management coolant side integrated plate according to claim 3, characterized in that: The flow channel group includes a fifth flow channel, and the fifth flow channel is connected to the second interface and the second secondary interface respectively.
8. The thermal management coolant side integrated plate according to claim 4, characterized in that: The flow channel group includes a sixth flow channel and a seventh flow channel, The second liquid pump installation position is provided with a second liquid pump inlet and a second liquid pump outlet, the sixth flow channel is respectively connected to the third interface and the second liquid pump inlet, and the seventh flow channel is respectively connected to the second liquid pump outlet and the sixth secondary interface.
9. The thermal management coolant side integrated plate according to claim 8, characterized in that: The cross-sectional area of the seventh flow channel gradually increases from the second liquid pump outlet to the sixth secondary interface.
10. The thermal management coolant side integrated plate according to claim 4, characterized in that: A third secondary interface for connecting to the cold water inlet of the water-to-water heat exchanger is provided in the water-to-water heat exchanger installation position, and the flow channel group includes an eighth flow channel, and the eighth flow channel is connected to the third secondary interface and the fifth secondary interface respectively.
11. The thermal management coolant side integrated plate according to claim 8, characterized in that: A liquid infusion port for connecting to a water tank is provided on the second side. The liquid infusion port is higher than the third interface and the second liquid pump inlet in the vertical direction. The sixth flow channel is also connected to the liquid infusion port. From the second liquid pump inlet to the liquid infusion port, the sixth flow channel rises continuously in the vertical direction.
12. The thermal management coolant side integrated plate according to any one of claims 2 to 10, characterized in that: The second side is provided with a liquid replenishing port for connecting to a water tank, and the liquid replenishing port is higher than the third interface in the vertical direction.
13. The thermal management coolant side integrated plate according to any one of claims 1 to 10, characterized in that: The plate body includes a main plate and a sub-plate, the first side is the outer side of the main plate, the second side is the outer side of the sub-plate, the inner side of the main plate and the inner side of the sub-plate are connected to each other to form each of the flow channels.
14. A thermal management coolant side integrated device, characterized in that: It comprises an integrated board as described in any one of claims 1 to 13, and also comprises a water-to-water heat exchanger, a liquid pump, a battery cooler and a multi-way valve, wherein the water-to-water heat exchanger, the liquid pump, the battery cooler and the multi-way valve are respectively connected to the integrated board.