Precast beam workshop production transfer conveying platform
By designing a prefabricated beam workshop to produce transfer and conveying platforms, using hydraulic cylinders, servo motors and other components, the rapid steering and transfer of prefabricated beams are achieved, solving the problems of transportation difficulties and time-consuming in the existing technology, and improving the transfer efficiency.
Patent Information
- Application Number
- CN202422288598.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-19
AI Technical Summary
In the prior art, when prefabricated beams are transferred from beam-making area to beam storage area, they need to adjust the direction frequently, and when transported by a tire beam conveyor, it is difficult to turn and takes a long time, which affects the rapid transfer of prefabricated beams.
A prefabricated beam workshop production transfer and conveying platform is designed, including a base, a conveying table, a transfer truck and a bottom frame. The rapid steering and transfer of beam components are achieved through hydraulic cylinders, servo motors, threaded screws and push rods and other components.
The rapid steering and transfer of beam components are realized, the operation is simplified, the transfer efficiency is improved, and the dependence on the truss crane is reduced.
Smart Images

Figure CN222947512U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bridge construction, in particular to a production transfer and conveying platform for a prefabricated beam workshop. Background Art
[0002] The precast beam yard is provided with a beam making area, a beam storage area and a precast beam transportation channel. After the precast beams are demoulded, they need to be transported to the beam storage area through the precast beam transportation channel for parking and maintenance. Usually, a tire-type beam mover is used to lift the precast beams from the beam making pedestal and transport them to the beam storage area for maintenance. However, due to the different layouts of the beam making area and the beam storage area in the precast beam yard, the orientation of the precast beams usually needs to be changed. Generally speaking, the precast beams need to be adjusted to be parallel to the transportation channel. However, due to the large size of the tire-type beam mover and the difficulty in turning, it usually moves back and forth on a fixed route. In addition, the tire-type beam mover takes a long time to turn and requires the cooperation of multiple people, which is not conducive to the rapid transfer of precast beams. The truss crane cannot assist the turning of the precast beams. Therefore, the inventors proposed a production transfer and conveying platform for a precast beam workshop. Utility Model Content
[0003] In order to solve the deficiencies in the above-mentioned prior art, the purpose of the utility model is to provide a production transfer and conveying platform for a prefabricated beam workshop, which can realize the rapid turning and transfer of beam components, facilitate the tire-type beam moving machine to lift the turned beam components, and has simple operation and stable structure.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] A prefabricated beam workshop production transfer conveying platform is provided, comprising a base, a conveying platform 1, a conveying platform 2, a transfer vehicle and a bottom frame, wherein a rotating column is rotatably connected to the upper surface of the base, a turning platform is fixed to the top of the rotating column, side frames are fixed on both sides of the turning platform, threaded screws are rotatably connected in the two side frames, and sliders are slidably matched in the two side frames, the threaded screws penetrate the sliders and are threadedly connected to the sliders, a push rod for pushing the beam component is fixed between the two sliders, a slide rail is fixed to the upper surface of the base, a slide seat is fixed to the lower surface of the turning platform, the slide seat is slidably matched in the slide rail, a group of second hydraulic cylinders are installed on both sides of the upper surface of the turning platform, and a positioning plate is fixed to the output end of the second hydraulic cylinder;
[0006] The conveyor platform 2 is located on one side of the conveyor platform 1, and the cross-section of the conveyor platform 2 is slidably connected with the cross-section of the conveyor platform 1. A group of guide rails are fixed on the upper surfaces of the conveyor platform 1 and the conveyor platform 2, and the transfer vehicle reciprocates along the guide rails. A group of guide plates are fixed on the lower surface of the conveyor platform 2, and the guide plates are slidably matched on the top of the bottom frame.
[0007] Furthermore, a group of guide grooves are opened on the upper surface of the bottom frame, the guide plates are slidably fitted inside the guide grooves, and a first hydraulic cylinder is fixedly installed inside the bottom frame, and the output end of the first hydraulic cylinder is fixedly connected to the bottom of the second conveying platform.
[0008] Furthermore, the turning platform and the upper surface of the transfer vehicle are both rotatably connected with a plurality of rubber rollers, and the bottom of the transfer vehicle is equipped with wheels that are compatible with the guide rails.
[0009] Furthermore, the second hydraulic cylinder is fixed to the upper surface of the turning platform through a bracket, and a plurality of balls are embedded on the end surface of the positioning plate.
[0010] Furthermore, a second servo motor is fixedly mounted on the upper surface of the base, a main gear is fixed to the rotating shaft of the second servo motor, a ring gear is fixedly sleeved on the peripheral side surface of the top of the rotating column, and the main gear is meshingly connected with the ring gear.
[0011] Furthermore, one end of the threaded screw passes through the side frame and is fixed with a sprocket, and chains are sleeved on the outer sides of the two sprockets. A first servo motor is fixedly installed on the end of one of the side frames through a bracket, and a rotating shaft of the first servo motor is fixedly connected to the sprocket.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The prefabricated beam workshop production transfer and conveying platform of the utility model example, after the truss crane lifts the beam component to the turning platform, the turning platform can be rotated 90° along the slide rail by controlling the rotation of the rotating column to realize the turning operation of the beam component on the turning platform. The second hydraulic cylinder and the positioning plate can automatically straighten the beam component and play a guiding role, so that the beam component can be moved in a straight line above the turning platform. The threaded screw rotates and drives the slider to move horizontally, and the push rod pushes the beam component to move horizontally, so that the beam component is transferred to the transfer vehicle, realizing the rapid steering and transfer of the beam component, simple operation and stable structure.
[0014] 2. The prefabricated beam workshop production transfer conveying platform of the utility model example, the design of conveying platform one and conveying platform two, when the transfer vehicle transfers the beam component to the top of conveying platform two, the first hydraulic cylinder pushes conveying platform two to move horizontally and detach from the beam transport track, so that the beam component can slide out from the beam transport track and penetrate into the inside of the tire-type beam mover, which is convenient for the tire-type beam mover to lift the beam component after turning, and further improve the transfer efficiency of the beam component. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the base and the turning platform of the utility model;
[0018] Figure 3 This is a schematic diagram of the bottom structure of the turning platform of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the positioning plate of the utility model;
[0020] Figure 5 It is a structural schematic diagram of the utility model when the conveying platform 1 and the conveying platform 2 are coordinated.
[0021] In the figure, 1. base, 2. turning table, 3. slide rail, 4. conveyor platform 1, 5. transfer car, 6. rubber roller, 7. bottom frame, 8. guide groove, 9. guide plate, 10. first hydraulic cylinder, 11. conveyor platform 2, 12. guide rail, 13. side frame, 14. threaded screw, 15. slider, 16. sprocket, 17. chain, 18. first servo motor, 19. push rod, 20. second hydraulic cylinder, 21. rotating column, 22. ring gear, 23. second servo motor, 24. main gear, 25. slide seat, 26. positioning plate, 27. ball bearing. DETAILED DESCRIPTION
[0022] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.
[0023] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0024] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0025] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. It should also be noted that, for ease of description, only the parts related to the utility model are shown in the drawings.
[0028] Example: Reference Figure 1-5 A prefabricated beam workshop production transfer and conveying platform shown in the figure comprises a base 1, a conveying platform 1 4, a conveying platform 2 11, a transfer vehicle 5 and a bottom frame 7. A rotating column 21 is rotatably connected to the upper surface of the base 1, a turning platform 2 is fixed to the top of the rotating column 21, side frames 13 are fixed on both sides of the turning platform 2, threaded screws 14 are rotatably connected in the two side frames 13, and sliders 15 are slidably matched in the two side frames 13, the threaded screws 14 penetrate the sliders 15 and are threadedly connected to the sliders 15, a push rod 19 for pushing the beam member is fixed between the two sliders 15, a slide rail 3 is fixed to the upper surface of the base 1, a slide seat 25 is fixed to the lower surface of the turning platform 2, the slide seat 25 is slidably matched in the slide rail 3, a group of second hydraulic cylinders 20 are installed on both sides of the upper surface of the turning platform 2, and a positioning plate 26 is fixed to the output end of the second hydraulic cylinder 20;
[0029] Conveyor platform 2 11 is located on one side of conveyor platform 1 4, and the cross-section of conveyor platform 2 11 is slidably docked with the cross-section of conveyor platform 1 4. A group of guide rails 12 are fixed on the upper surfaces of conveyor platform 1 4 and conveyor platform 2 11, and the transfer vehicle 5 reciprocates along the guide rails 12. A group of guide plates 9 are fixed on the lower surface of conveyor platform 2 11, and the guide plates 9 are slidably fitted on the top of the bottom frame 7. A group of guide grooves 8 are opened on the upper surface of the bottom frame 7, and the guide plates 9 are slidably fitted on the inner side of the guide grooves 8. A first hydraulic cylinder 10 is fixedly installed on the inner side of the bottom frame 7, and the output end of the first hydraulic cylinder 10 is fixedly connected to the bottom of conveyor platform 2 11.
[0030] After the beam component is manufactured, the beam component is hoisted onto the turning platform 2 by a truss crane, and then the rotating column 21 is controlled to rotate, so that the turning platform 2 rotates 90° with the rotating column 21 as the axis. During this process, the slide 25 slides in the slide rail 3, which improves the stability of the turning platform 2 when it swings, so that the longitudinally placed beam component is adjusted to a horizontal placement. At this time, the positions of the turning platform 2 and the conveying platform 4 correspond, and the transfer vehicle 5 is parked at the starting end of the conveying platform 4. The upper surface of the turning platform 2 and the upper surface of the transfer vehicle 5 are at the same horizontal height, and the second hydraulic cylinder 20 Start and push the positioning plate 26 to move to the preset range, so that the positioning plate 26 pushes the beam component. Under the action of the positioning plate 26, the position of the beam component is gradually corrected, and the beam component is restricted between the two sets of positioning plates 26. Then the two threaded screws 14 rotate synchronously and drive the slider 15 to move horizontally. The push rod 19 pushes the beam component to move toward the transfer vehicle 5. Under the push of the push rod 19, the beam component is gradually moved to the top of the transfer vehicle 5. The positioning plate 26 plays a guiding role, so that the beam component can be moved in a straight line above the turning platform 2.
[0031] The transfer vehicle 5 starts and moves the beam component to the conveying platform 2 11 and stops, the first hydraulic cylinder 10 pushes the conveying platform 2 11 to move, the guide plate 9 slides on the inside of the guide groove 8, the conveying platform 2 11 moves horizontally and leaves the beam transport track, the cross-section of the conveying platform 2 11 slides and staggers with the cross-section of the conveying platform 1 4, and since there are no obstacles at both ends of the conveying platform 2 11 at this time, the tire-type beam mover can be moved directly to the top of the conveying platform 2 11, and the two sets of tires of the tire-type beam mover are respectively located at both ends of the conveying platform 2 11, so that the tire-type beam mover can directly lift and transport the beam components without the assistance of a truss crane.
[0032] In order to facilitate the transfer of the beam component from the turning platform 2 to the transfer vehicle 5, further, in the present embodiment, a plurality of rubber rollers 6 are rotatably connected to the upper surfaces of the turning platform 2 and the transfer vehicle 5, and wheels compatible with the guide rails 12 are installed at the bottom of the transfer vehicle 5. The rolling of the rubber rollers 6 facilitates the sliding of the beam component on the turning platform 2 and the transfer vehicle 5.
[0033] In order to reduce the contact friction between the positioning plate 26 and the beam member, in this embodiment, the second hydraulic cylinder 20 is fixed to the upper surface of the turning platform 2 through a bracket, and a plurality of balls 27 are embedded on the end surface of the positioning plate 26 .
[0034] In order to better control the rotation of the rotating column 21, in this embodiment, a second servo motor 23 is fixedly installed on the upper surface of the base 1, and a main gear 24 is fixed to the rotating shaft of the second servo motor 23. A ring gear 22 is fixedly sleeved on the top peripheral side of the rotating column 21. The main gear 24 is meshed and connected with the ring gear 22. The main gear 24 is driven to rotate by the second servo motor 23, and the rotation of the rotating column 21 can be controlled through the transmission between the main gear 24 and the ring gear 22.
[0035] In order to control the synchronous rotation of the two threaded screws 14, in the present embodiment, one end of the threaded screw 14 passes through the side frame 13 and is fixed with a sprocket 16, and a chain 17 is sleeved on the outer side of the two sprockets 16. A first servo motor 18 is fixedly installed on the end of one side frame 13 through a bracket, and the rotating shaft of the first servo motor 18 is fixedly connected to the sprocket 16. The first servo motor 18 drives the sprocket 16 to rotate, and through the transmission of the chain 17, the two sprockets 16 rotate synchronously, thereby controlling the synchronous rotation of the two threaded screws 14.
[0036] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.
[0037] Except for the technical features described in the specification, the other technical features are known technologies to those skilled in the art. In order to highlight the innovative features of the present utility model, the other technical features will not be described in detail here.
Claims
1. A prefabricated beam workshop production transfer and conveying platform, characterized in that: The utility model comprises a base (1), a conveying platform 1 (4), a conveying platform 2 (11), a transfer vehicle (5) and a bottom frame (7), wherein the upper surface of the base (1) is rotatably connected with a rotating column (21), a turning platform (2) is fixed at the top of the rotating column (21), side frames (13) are fixed on both sides of the turning platform (2), threaded screws (14) are rotatably connected in the two side frames (13), and sliders (15) are slidably matched in the two side frames (13), the threaded screws (14) penetrate the sliders (15) and are threadedly connected to the sliders (15), a push rod (19) for pushing the beam component is fixed between the two sliders (15), a slide rail (3) is fixed on the upper surface of the base (1), a slide seat (25) is fixed on the lower surface of the turning platform (2), and the slide seat (25) is slidably matched in the slide rail (3), a group of second hydraulic cylinders (20) are installed on both sides of the upper surface of the turning platform (2), and a positioning plate (26) is fixed to the output end of the second hydraulic cylinder (20); The conveyor platform 2 (11) is located on one side of the conveyor platform 1 (4), and the cross section of the conveyor platform 2 (11) is slidably connected to the cross section of the conveyor platform 1 (4). A group of guide rails (12) are fixed on the upper surfaces of the conveyor platform 1 (4) and the conveyor platform 2 (11), and the transfer vehicle (5) reciprocates along the guide rails (12). A group of guide plates (9) are fixed on the lower surface of the conveyor platform 2 (11), and the guide plates (9) are slidably matched on the top of the bottom frame (7).
2. The prefabricated beam workshop production transfer and conveying platform according to claim 1 is characterized in that: A group of guide grooves (8) are formed on the upper surface of the bottom frame (7), the guide plates (9) are slidably fitted inside the guide grooves (8), and a first hydraulic cylinder (10) is fixedly mounted inside the bottom frame (7), the output end of the first hydraulic cylinder (10) being fixedly connected to the bottom of the second conveying platform (11).
3. The prefabricated beam workshop production transfer and conveying platform according to claim 1 is characterized in that: The upper surfaces of the turning platform (2) and the transfer vehicle (5) are both rotatably connected to a plurality of rubber rollers (6), and the bottom of the transfer vehicle (5) is provided with wheels that are compatible with the guide rails (12).
4. The prefabricated beam workshop production transfer and conveying platform according to claim 1 is characterized in that: The second hydraulic cylinder (20) is fixed to the upper surface of the turning platform (2) via a bracket, and a plurality of balls (27) are embedded on the end surface of the positioning plate (26).
5. The prefabricated beam workshop production transfer and conveying platform according to claim 1 is characterized in that: A second servo motor (23) is fixedly mounted on the upper surface of the base (1); a main gear (24) is fixedly mounted on the rotating shaft of the second servo motor (23); a ring gear (22) is fixedly sleeved on the top peripheral side surface of the rotating column (21); and the main gear (24) is meshingly connected with the ring gear (22).
6. The prefabricated beam workshop production transfer and conveying platform according to claim 5 is characterized in that: One end of the threaded screw rod (14) passes through the side frame (13) and is fixed with a sprocket (16); chains (17) are sleeved on the outsides of the two sprockets (16); a first servo motor (18) is fixedly mounted on the end of one of the side frames (13) via a bracket; a rotating shaft of the first servo motor (18) is fixedly connected to the sprocket (16).