Plate turning frame for electrolytic nickel plate production

By introducing a rotating shaft, a flip rod and a suction cup into the flip rack for electrolytic nickel plate production, the wear problem caused by direct contact between the flip rack and the nickel plate is solved, and the quality of the nickel plate is guaranteed.

CN222947640UActive Publication Date: 2025-06-06HUNAN XIANDENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421579773.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-06-06
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

When used in the existing electrolytic nickel plate production, the flip plate rack is directly in contact with the nickel plate, resulting in the nickel plate being easily collided and worn, affecting the quality of the nickel plate.

Method used

A flip-board rack for electrolytic nickel plate production is designed. Through the provided rotating shaft, flip-board rod and suction cup, the flip-board rod is absorbed and fixed by the suction cup. The rotating shaft drives the flip-board rod to rotate 180 degrees and then placed on the conveying mechanism on the other side. Then the inside of the suction cup is inflated, so that the suction cup and the nickel plate are separated, and the contact between the flip-board rod and the nickel plate is carried out through the suction cup to avoid direct contact between the flip-board rack and the nickel plate.

Benefits of technology

Through the contact between the suction cup and the nickel plate, collision and wear between the flip plate frame and the nickel plate is avoided, the quality of the nickel plate is ensured, and the problems in the prior art are effectively solved.

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Abstract

The utility model discloses a plate turnover frame for electrolytic nickel plate production, which relates to the technical field of electrolytic nickel plate production, and comprises a base, support rods are arranged on two sides of the base, a rotating shaft is arranged between the support rods, a fixing groove is arranged on the outer side surface of the rotating shaft, a plate turnover rod is arranged in the fixing groove, and the plate turnover rod is arranged on the base. Suckers are arranged on the upper and lower side surfaces of the turning plate rod. Through the arrangement of the rotating shaft, the plate overturning rod and the suction cup, the plate overturning rod adsorbs and fixes a nickel plate through the suction cup, the rotating shaft drives the plate overturning rod to rotate by 180 degrees and then place the plate overturning rod on the conveying mechanism on the other side, then the inner side of the suction cup is inflated, the suction cup is separated from the nickel plate, and the plate overturning rod makes contact with the nickel plate through the suction cup. Collision abrasion between the plate turnover frame and the nickel plate is avoided, and the quality of the nickel plate is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrolytic nickel plate production, in particular to a plate turning frame for electrolytic nickel plate production. Background Art

[0002] In the existing electrolytic nickel plate production process, a plate flipping mechanism is required to flip the nickel plate after the nickel plate leaves the tank so that the nickel plate can be inspected and also transported to the next production equipment.

[0003] When the existing flipping frame for producing electrolytic nickel plates is in use, the flipping frame and the nickel plate are in direct contact, which makes the contact position between the nickel plate and the flipping frame easy to collide and wear, affecting the quality of the nickel plate. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a flip rack for the production of electrolytic nickel plates. Through the arranged rotating shaft, flip rod and suction cup, the flip rod adsorbs and fixes the nickel plate through the suction cup. The rotating shaft drives the flip rod to rotate 180 degrees and then place it on the conveying mechanism on the other side. Then the inside of the suction cup is inflated to separate the suction cup from the nickel plate. The flip rod contacts the nickel plate through the suction cup, thereby avoiding collision and wear between the flip rack and the nickel plate, ensuring the quality of the nickel plate, and effectively solving the problems in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flip rack for the production of electrolytic nickel plates, comprising a base, support rods are arranged on both sides of the base, a rotating shaft is arranged between the support rods, a fixing groove is arranged on the outer side of the rotating shaft, a flip rod with a cavity is arranged in the fixing groove, suction cups connected to the cavity are arranged on the upper and lower sides of the flip rod, a top plate is arranged on the upper end of the support rod, an industrial camera is arranged on the top plate, and a ring light is arranged on the lower side of the top plate.

[0006] Furthermore, a right-angle reducer is arranged on one side of the support rod, a driving motor is arranged on an outer side of the right-angle reducer, and a conveyor belt is arranged between the flap rods.

[0007] Furthermore, a top plate is arranged at the upper end of the support rod, an industrial camera is arranged on the top plate, and a ring light is arranged on the lower side of the top plate.

[0008] Furthermore, the flap rod is fixedly connected to the fixing groove, and the suction cup is fixedly connected to the flap rod.

[0009] Furthermore, the industrial camera is fixedly connected to the top plate, and the right-angle reducer is fixedly connected to the driving motor housing.

[0010] Furthermore, the conveyor belt and the flap rod are arranged at intervals, and both ends of the rotating shaft are connected to the support rod through bearings.

[0011] Furthermore, the base is fixedly connected to the support rod, and the ring light is fixedly connected to the top plate.

[0012] Furthermore, the output end of the driving motor is key-connected to the input end of the right-angle reducer.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model arranges a rotating shaft, a flap rod and a suction cup, so that the flap rod absorbs and fixes the nickel plate through the suction cup, and the rotating shaft drives the flap rod to rotate 180 degrees and then place it on the conveying mechanism on the other side, and then the inside of the suction cup is inflated to separate the suction cup from the nickel plate, and the flap rod contacts the nickel plate through the suction cup, thereby avoiding collision and wear between the flap frame and the nickel plate, and ensuring the quality of the nickel plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the top plate in the utility model when viewed from above;

[0017] Figure 3 It is a right sectional structural schematic diagram of the rotating shaft in the utility model;

[0018] Figure 4 It is a schematic diagram of the top view of the rotating shaft and the conveyor belt in the utility model.

[0019] In the figure: 1. base; 2. support rod; 3. drive motor; 4. right-angle reducer; 5. rotating shaft; 6. flap rod; 7. suction cup; 8. top plate; 9. industrial camera; 10. ring light; 11. fixing groove; 12. conveyor belt. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4The present embodiment provides a technical solution: a flip rack for electrolytic nickel plate production, comprising a base 1, support rods 2 are arranged on both sides of the base 1, a rotating shaft 5 is arranged between the support rods 2, a fixing groove 11 is arranged on the outer side of the rotating shaft 5, a flip rod 6 with a cavity is arranged in the fixing groove 11, and suction cups 7 connected to the cavity are arranged on the upper and lower sides of the flip rod 6, a top plate 8 is arranged on the upper end of the support rod 2, an industrial camera 9 is arranged on the top plate 8, and a ring light 10 is arranged on the lower side of the top plate 8.

[0022] like Figure 1-4 As shown, the ring light 10 can illuminate the nickel plate, so that the industrial camera 9 can take a high-definition picture of the surface of the nickel plate, which is convenient for the quality monitoring module to judge the quality of the nickel plate. When the conveyor belt 12 conveys the nickel plate to the end, the industrial camera 9 above the nickel plate takes a high-definition picture of the upper side of the nickel plate, and then the flip rod 6 on the lower side of the nickel plate rotates upward, so that the suction cup 7 on the upper side of the flip rod 6 is close to the nickel plate, and then the gas inside the suction cup 7 is extracted, so that the suction cup 7 is adsorbed on the lower side of the nickel plate, and the driving motor 3 drives the rotating shaft 5 and the flip rod 6 to rotate upward after deceleration through the right-angle reducer 4, and then the nickel plate is reversed to the conveying structure on the other side. At the same time, the rotating shaft 5 rotates in the opposite direction by ninety degrees, and the industrial camera 9 on the other side of the top plate takes a picture of the other side of the nickel plate. After the shooting is completed, the conveying structure conveys the nickel plate away, and then repeats the above-mentioned adsorption and flipping operation of the nickel plate.

[0023] A right-angle reducer 4 is disposed on one side of the support rod 2 , a driving motor 3 is disposed on an outer side of the right-angle reducer 4 , and a conveyor belt 12 is disposed between the flap rods 6 .

[0024] like Figure 1 As shown, the conveyor belt 12 can convey the nickel plate to the upper side of the flip rod 6, so that the flip rod 6 can adsorb the nickel plate through the suction cup 7, and then the nickel plate can be flipped to the conveying mechanism on the other side, and the right-angle reducer 4 can reduce the speed of the drive motor 3.

[0025] The flap rod 6 is connected to the fixing groove 11 by bolts, and the suction cup 7 is connected to the flap rod 6 by bolts.

[0026] The industrial camera 9 is connected to the top plate 8 by screws, and the right-angle reducer 4 is connected to the housing of the driving motor 3 by bolts.

[0027] like Figure 1-2 As shown, the industrial camera 9 can take high-definition photos of the surface of the nickel plate, so that the quality monitoring module can monitor the quality of the nickel plate.

[0028] The conveyor belt 12 is spaced apart from the flap rod 6 , and both ends of the rotating shaft 5 are connected to the support rod 2 through bearings.

[0029] The base 1 is welded to the support rod 2, and the ring light 10 is connected to the top plate 8 by screws.

[0030] The output end of the driving motor 3 is key-connected with the input end of the right-angle reducer 4.

[0031] The working principle of a plate turning rack for electrolytic nickel plate production provided by the utility model is as follows: Figure 1-Figure 4 As shown, when the conveyor belt 12 conveys the nickel plate to the end, the industrial camera 9 above the nickel plate takes a high-definition picture of the upper side of the nickel plate, and then the flap rod 6 on the lower side of the nickel plate rotates upward, so that the suction cup 7 on the upper side of the flap rod 6 is close to the nickel plate, and then the gas inside the suction cup 7 is extracted, so that the suction cup 7 is adsorbed on the lower side of the nickel plate, and the driving motor 3 drives the rotating shaft 5 and the flap rod 6 to rotate upward after deceleration through the right-angle reducer 4, and then the nickel plate is reversed to the conveying structure on the other side. At the same time, the rotating shaft 5 rotates ninety degrees in the opposite direction, and the industrial camera 9 on the other side of the top plate takes a picture of the other side of the nickel plate. After the shooting is completed, the conveying structure conveys the nickel plate away, and when the suction cup 7 adsorbs and fixes the nickel plate, the suction cup 7 and the nickel plate are flexibly connected to avoid damage caused by hard contact between the nickel plate and the flap rod 6.

[0032] It should be noted that, since the nickel plate is a whole plate of relatively large area, a plurality of conveyor belts 12 are used to convey a whole nickel plate in the above embodiment. During the conveying process, the nickel plate is first conveyed to the top of the plurality of flip rods 6 and the suction cups 7 by the plurality of conveyor belts 12; then the plurality of flip rods 6 are rotated at the same time so that the suction cups 7 on the flip rods 6 are in close contact with the nickel plate. Under the action of the nickel plate's own gravity, the suction cups 7 can be attached to the lower side of the nickel plate. After the nickel plate is adsorbed and fixed, the flip rods 6 continue to rotate upward, so that the nickel plate can be flipped to the plurality of conveyor belts 12 on the other side, thereby ensuring the stable flipping of the nickel plate.

[0033] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A plate turning frame for producing electrolytic nickel plates, comprising a base (1), characterized in that: Support rods (2) are arranged on both sides of the base (1), a rotating shaft (5) is arranged between the support rods (2), a fixing groove (11) is arranged on the outer side of the rotating shaft (5), a flap rod (6) having a cavity is arranged in the fixing groove (11), and suction cups (7) connected to the cavity are arranged on the upper and lower sides of the flap rod (6).

2. The plate turning rack for producing electrolytic nickel plates according to claim 1, characterized in that: A right-angle reducer (4) is arranged on one side of the support rod (2), a driving motor (3) is arranged on an outer side of the right-angle reducer (4), and a conveyor belt (12) is arranged between the flap rods (6).

3. The plate turning rack for producing electrolytic nickel plates according to claim 2, characterized in that: A top plate (8) is arranged at the upper end of the support rod (2), an industrial camera (9) is arranged on the top plate (8), and a ring light (10) is arranged on the lower side of the top plate (8).

4. The plate turning rack for producing electrolytic nickel plates according to claim 1, characterized in that: The flap rod (6) is fixedly connected to the fixing groove (11), and the suction cup (7) is fixedly connected to the flap rod (6).

5. The plate turning rack for producing electrolytic nickel plates according to claim 3, characterized in that: The industrial camera (9) is fixedly connected to the top plate (8), and the right-angle reducer (4) is fixedly connected to the housing of the drive motor (3).

6. The plate turning rack for producing electrolytic nickel plates according to claim 2, characterized in that: The conveyor belt (12) and the flap rod (6) are arranged at intervals, and both ends of the rotating shaft (5) are connected to the support rod (2) via bearings.

7. The plate turning rack for producing electrolytic nickel plates according to claim 3, characterized in that: The base (1) is fixedly connected to the support rod (2), and the ring light (10) is fixedly connected to the top plate (8).

8. The plate turning rack for producing electrolytic nickel plates according to claim 2, characterized in that: The output end of the driving motor (3) is key-connected to the input end of the right-angle reducer (4).