Jacking mechanism of spool

By designing a lifting mechanism for I-wheels, the combination of the slide plate and the top cone mechanism is used to realize automatic loading of the full I-wheels, solving the problems of frequent manual operations and time-consuming and labor-intensive in the prior art, and improving production efficiency and automatic line laying efficiency.

CN222947833UActive Publication Date: 2025-06-06WUXI SUNLIT SCI & TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421765203.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-06
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the prior art, during the winding process of steel wire, it is necessary to manually move the full I-wheel to the work station of the wire laying machine, resulting in frequent operation, time-consuming and labor-intensive operation, and reducing production efficiency.

Method used

A lifting mechanism of an I-wheel is designed, including a base, a skateboard, a fixed board, a movable board, a reset assembly and a top cone mechanism. Through the rolling cooperation of the slide on the base, the top cone mechanism is inserted into the full I-wheel and lifted it through the cone contact. After the full I-wheel is lifted, the slide plate returns to position through the reset assembly.

Benefits of technology

It realizes automatic loading of full-panel I-wheels, improves the automatic wiring efficiency of steel wires, reduces labor costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222947833U_ABST
    Figure CN222947833U_ABST
Patent Text Reader

Abstract

The utility model discloses a jacking mechanism of a spool. The jacking mechanism comprises a base station, the bottom of the sliding plate is provided with four rollers which are arranged on the base table in a rolling manner; the fixed plate is mounted on the lower surface of the base station; the movable plate is arranged in the opening of the fixed plate and penetrates through the base table to be connected with the sliding plate; the two sides of the movable plate are connected with the fixed plate through reset assemblies, and the movable plate is used for resetting the sliding plate rolling on the base table. The tip cone mechanisms are arranged on the two sides of the base table and used for jacking the full-disc spool. The rolling sliding plate is additionally arranged on the base table, after the tip cone mechanism is inserted into the full-disc spool through rolling fit of the sliding plate on the base table, the full-disc spool is jacked through conical surface contact, and therefore automatic feeding of the full-disc spool is achieved. Therefore, the tip cone mechanism cannot be blocked when jacking the full-disc spool, the jacking efficiency is stable and efficient, the production efficiency of an enterprise is improved, the labor cost is low, and operation is convenient and fast.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a jacking mechanism, in particular to a jacking mechanism for an I-shaped wheel material tray. Background Art

[0002] Steel wire is an indispensable item in industrial production and our daily life. Whether it is the manufacture, transportation or use of steel wire, it is inseparable from the winding of steel wire. At present, in the process of steel wire production and winding, it is necessary to manually move the full reel of I-shaped wheels to the position of the wire unwinding machine for unwinding operation. In actual production, it is found that through the above manual operation, the operator has to unwind dozens of times a day, which is time-consuming and labor-intensive, and employs a large number of workers, reduces production efficiency, and cannot meet the high-efficiency development and processing needs of enterprises. Utility Model Content

[0003] The utility model aims to overcome the deficiencies of the prior art and to provide a lifting mechanism for an I-shaped wheel, which can automatically realize the lifting and loading of a full-plate I-shaped wheel, is convenient for automatic wire laying, has low labor cost and high processing efficiency.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a lifting mechanism of an I-shaped wheel, comprising:

[0005] abutment;

[0006] A skateboard, wherein the bottom of the skateboard is provided with four rollers which are arranged to roll with the base;

[0007] A fixing plate, mounted on the lower surface of the base;

[0008] A movable plate is arranged in the opening of the fixed plate, and the movable plate passes through the base and is connected to the slide plate;

[0009] A reset component, both sides of the movable plate are connected to the fixed plate through the reset component, so as to reset the slide plate after rolling on the base.

[0010] A top cone mechanism is arranged on both sides of the base;

[0011] Among them, after the top cone mechanism is inserted into the full-plate I-shaped wheel through the rolling fit of the slide plate on the base, the full-plate I-shaped wheel is lifted up through the contact of the cone surface. After the full-plate I-shaped wheel is lifted up, the slide plate returns to its position through the reset component.

[0012] Furthermore, the reset assembly includes two fixed columns; the two fixed columns are respectively arranged on the fixed plate and the movable plate; the two fixed columns are connected via a reset spring.

[0013] Furthermore, a limit strip is provided on the base to limit the left and right deviation of the slide plate.

[0014] Furthermore, the top cone mechanism includes a pneumatic top cone and a transmission top cone arranged on both sides of the base; the pneumatic top cone is driven to extend or retract via a driving cylinder, and the transmission top cone is driven to rotate via a transmission wheel.

[0015] Furthermore, it also includes a first stopper and a second stopper which are relatively arranged on the slide plate to limit the position of the full-plate I-shaped wheel.

[0016] Furthermore, a guiding slope is provided on one side of the first stopper.

[0017] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:

[0018] The utility model discloses a lifting mechanism for an I-shaped wheel, a rotatable slide plate is added to a base platform, when the lifting cone mechanism is inserted into the full-plate I-shaped wheel through the rolling cooperation of the slide plate on the base platform, the full-plate I-shaped wheel is lifted up through the contact of the cone surface, thereby realizing automatic feeding of the full-plate I-shaped wheel, and because the slide plate is rolled on the base platform, the lifting cone mechanism will not be blocked when lifting the full-plate I-shaped wheel, the lifting efficiency is stable and efficient, and the full-plate I-shaped wheel can be automatically fed, and the slide plate can also be automatically reset by the reset component, thereby improving the production efficiency of the enterprise, facilitating operation and reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The technical solution of the utility model is further described below in conjunction with the accompanying drawings:

[0020] Figure 1 This is a front view of an embodiment of the utility model;

[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of an embodiment of the utility model after omitting the top cone mechanism and the full-disk I-shaped wheel;

[0022] Figure 3 for Figure 2 A schematic diagram of a three-dimensional structure from another perspective;

[0023] Figure 4 This is a schematic diagram of the state of an embodiment of the utility model when a full-plate I-shaped wheel is lifted;

[0024] Among them: 1. base; 2. slide plate; 3. roller; 4. fixed plate; 5. movable plate; 6. reset assembly; 7. top cone mechanism; 8. full-disk I-shaped wheel; 52. first stopper; 53. second stopper; 57. limit strip; 60. fixed column; 61. reset spring; 70. pneumatic top cone; 71. transmission top cone; 72. driving cylinder; 73. transmission wheel. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0026] The utility model provides a lifting mechanism for an I-shaped wheel, so as to solve the problems in the prior art that when a wire-releasing machine is working, the full-plate I-shaped wheel is manually loaded to collect the steel wire, which is inconvenient to operate and has low production efficiency.

[0027] For ease of understanding, the specific process in the embodiments of the present application is described below. Figures 1 to 3 A lifting mechanism of an I-shaped wheel in an embodiment of the present application includes a base 1, a slide plate 2, a roller 3, a fixed plate 4, a movable plate 5, a reset assembly 6 and a top cone mechanism 7; the bottom of the slide plate 2 is provided with four rollers 3 which are arranged to roll with the base 1; the fixed plate 4 is installed on the lower surface of the base 1; the movable plate 5 is arranged in the opening of the fixed plate 4, and the movable plate 5 passes through the base 1 and is connected to the slide plate 2; the two sides of the movable plate 5 are connected to the fixed plate 4 through the reset assembly 6, so as to reset the slide plate 2 after rolling on the base 1; the top cone mechanism 7 is arranged on both sides of the base 1.

[0028] In the lifting mechanism of the I-shaped wheel of the utility model, the said cone mechanism 7 is inserted into the full-plate I-shaped wheel 8 through the rolling fit of the slide plate 2 on the base 1, and the said full-plate I-shaped wheel 8 is lifted through the contact of the conical surface, and the slide plate 2 returns to its position through the reset component 6 after the full-plate I-shaped wheel 8 is lifted. During the lifting process, the rolling fit of the slide plate 2 on the base 1 makes it possible for the cone mechanism 7 to lift the full-plate I-shaped wheel 8 without blocking, and the slide plate 2 can be reset through the reset component 6, so as to ensure the accuracy of the position when the full-plate I-shaped wheel 8 is lifted, and the operation is convenient and the processing efficiency is high.

[0029] The slide plate 2 is rotatably arranged on the base 1 via four rollers 3, so that rolling friction occurs between the slide plate 2 and the base 1, and the friction resistance therebetween is small.

[0030] Further, based on Figure 3 In this embodiment, four reset components 6 are included, which are arranged in groups of two on the left and right sides of the movable plate 5, respectively. Each of the reset components 6 includes two fixed columns 60 respectively arranged on the fixed plate 4 and the movable plate 5, and the two fixed columns 60 are connected by a reset spring 61.

[0031] based on Figure 1 and4 The top cone mechanism 6 includes a pneumatic top cone 70 and a transmission top cone 71 which are coaxially arranged on both sides of the base 1. The pneumatic top cone 70 is driven to extend forward by a driving cylinder 72, and the transmission top cone 71 is driven by a transmission wheel 73 to rotate automatically.

[0032] During operation, after the full-plate spool 8 is inserted onto the slide plate 2, the full-plate spool 8 is in an unlifted state, the center of the full-plate spool 8 is lower than the center of the pneumatic top cone 70 and the transmission top cone 71, and the pneumatic top cone 70 and the transmission top cone 71 are not pushed into the tapered holes on both sides of the full-plate spool 8.

[0033] When the full-plate spool 8 needs to be lifted, the pneumatic top cone 70 is driven by the driving cylinder 72 to extend forward to the conical hole on one side of the full-plate spool 8, and then the pneumatic top cone 70 drives the full-plate spool 8 and the slide 2 to move forward until the conical hole on the other side of the full-plate spool 8 is inserted by the transmission top cone 71. During the movement of the full-plate spool 8, the pneumatic top cone 70 and the transmission top cone 71 contact the conical surfaces between the conical holes on both sides of the full-plate spool 8 to lift the full-plate spool 8, thereby realizing the lifting of the full-plate spool 8 above the slide 2. When the full-plate spool 8 is vacated and set above the slide 2, the rotating transmission top cone 71 drives the steel wire on the full-plate spool 8 to rotate and cooperate with the pay-off machine to perform the pay-off operation.

[0034] Specifically, when the pneumatic top cone 70 drives the pneumatic full-disk I-shaped wheel 8 and the slide plate 2 to move forward on the base 1, since the movement between the slide plate 2 and the base 1 is a rolling movement through four rollers 3, the friction resistance is small, which facilitates the mutual cooperation of the pneumatic top cone 70 and the transmission top cone 71 to lift the full-disk I-shaped wheel 8, and the pneumatic top cone 70 and the transmission top cone 71 will not be unable to lift the full-disk I-shaped wheel 8 in an orderly manner due to the excessive friction between the slide plate 2 and the base 1.

[0035] In addition, when the pneumatic top cone 70 pushes the full-plate I-shaped wheel 8 and the slide plate 2 to move forward synchronously, the reset assembly 6 starts to work synchronously. The reset assembly connected to the fixed plate 4 on the left side of the movable plate 5 works. Since the movable plate 5 is connected to the slide plate 2, when the slide plate 2 moves to the right due to the push of the pneumatic top cone 70, the reset spring 61 on the left side of the movable plate 5 is stretched between the two fixed columns 60; the reset assembly connected to the right side of the movable plate 5 and the fixed plate 4 works synchronously. When the slide plate 2 moves to the right due to the push of the pneumatic top cone 70, the reset spring 61 on the right side of the movable plate 5 is compressed between the two fixed columns 60. When the pneumatic top cone 70 and the transmission top cone 71 cooperate to lift the full-plate I-shaped wheel 8, the full-plate I-shaped wheel 8 is vacated above the slide plate 2, and then the two reset springs 61 are reset synchronously, thereby automatically returning the position of the slide plate 2 to facilitate the next precise positioning.

[0036] Furthermore, the first stopper 52 and the second stopper 53 are relatively arranged on the slide plate 2, and the position between the two is used to limit the upper and lower ends of the full-plate I-shaped wheel 8.

[0037] In addition, a guide slope is provided on one side of the first stopper 51, so that when the full-plate I-shaped wheel 8 is placed on the slide plate 2 using an AGV trolley, it can fall onto the slide plate 2 along the guide slope of the first stopper 51, ensuring that the full-plate I-shaped wheel 8 is accurately positioned.

[0038] Secondly, two limit bars 57 are provided on the base 1 and located on both sides of the slide plate 2. The limit bars 57 can prevent the slide plate 2 from deviating when the base 1 moves left and right.

[0039] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A lifting mechanism for an I-shaped wheel, characterized in that: include: abutment(1); A slide plate (2), wherein the bottom of the slide plate (2) is provided with four rollers (3) which are arranged to roll with the base (1); A fixing plate (4) mounted on the lower surface of the base (1); A movable plate (5) is arranged in the opening of the fixed plate (4), and the movable plate (5) passes through the base (1) and is connected to the slide plate (2); A reset component (6), wherein both sides of the movable plate (5) are connected to the fixed plate (4) through the reset component (6) for resetting the slide plate (2) after rolling on the base (1). A top cone mechanism (7) is arranged on both sides of the base (1); The top cone mechanism (7) is inserted into the full-disk I-shaped wheel (8) through the rolling fit of the slide plate (2) on the base (1), and the full-disk I-shaped wheel (8) is lifted up through the contact of the cone surface. After the full-disk I-shaped wheel (8) is lifted up, the slide plate (2) returns to its original position through the reset component (6).

2. The jacking mechanism of the I-shaped wheel according to claim 1, characterized in that: The reset assembly (6) comprises two fixed columns (60); the two fixed columns (60) are respectively arranged on the fixed plate (4) and the movable plate (5); the two fixed columns (60) are connected via a reset spring (61).

3. The jacking mechanism of the I-shaped wheel according to claim 1, characterized in that: The base (1) is provided with a limit strip (57) for limiting the left-right deviation of the slide plate (2).

4. The jacking mechanism of the I-shaped wheel according to claim 1, characterized in that: The top cone mechanism (7) comprises a pneumatic top cone (70) and a transmission top cone (71) arranged on both sides of the base (1); the pneumatic top cone (70) is driven to extend or retract via a driving cylinder (72), and the transmission top cone (71) is driven to rotate via a transmission wheel.

5. The jacking mechanism of the I-shaped wheel according to claim 1, characterized in that: It also comprises a first stopper (52) and a second stopper (53) which are arranged on the slide plate (2) relative to each other and are used to limit the position of the full-plate I-shaped wheel (8).

6. The jacking mechanism of the I-shaped wheel according to claim 5, characterized in that: A guiding slope is provided on one side of the first stopper (52).