Sludge thickener convenient for extracting supernate
By designing the stirring components and extraction components in the sludge concentrate, the problem of sludge not being completely eliminated and inconvenient extraction of supernatant is solved, and effective removal of sludge and convenient extraction of supernatant is achieved.
Patent Information
- Application Number
- CN202421750806.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing sludge concentrate machines rely on hydrostatic pressure to discharge sludge, which will not be completely eliminated. In the long run, the sludge pipeline will be blocked, affecting the normal operation of the equipment, and the supernatant is inconvenient to extract.
A sludge concentrate machine including a water tank, a stirring assembly and an extraction assembly is designed. The stirring assembly uses a transmission rod, a speed control gear box and a stirring rod to achieve stirring the sludge, mixing it with the water flow, and avoiding hydrostatic pressure to discharge the sludge. The extraction assembly is passed through an annular water-through plate and a water withdrawal pipe to facilitate the extraction of supernatant.
It effectively avoids the problem that sludge cannot be discharged due to hydrostatic pressure, prevents sludge from clogging the pipeline, ensures the normal operation of the equipment, and simplifies the extraction process of the supernatant.
Smart Images

Figure CN222948176U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sewage treatment equipment, in particular to a sludge concentrator which is convenient for extracting supernatant liquid. Background Art
[0002] The sludge concentrator is a central transmission type continuous or intermittent concentrating and clarifying equipment in terms of structure. It is mainly composed of five parts: a concentrating tank, a specially designed high-torque water-type bridge, a main transmission mechanism, a lifting mechanism, and a slag rake. As the flow rate decreases, the suspended matter in the sludge water is separated and settled at the bottom of the tank. The scraper scrapes the precipitated sludge into the central sludge collecting tank and discharges it from the sludge pipe by hydrostatic pressure. The existing technology cannot completely discharge the sludge because it relies on hydrostatic pressure to discharge the sludge. In the long run, it will block the sludge pipeline, affect the normal operation of the equipment as a whole, and make it difficult to extract the supernatant. Utility Model Content
[0003] The purpose of the utility model is to provide a sludge thickener which is convenient for extracting supernatant, so as to solve the problem that the prior art proposed in the above background technology cannot completely discharge the sludge due to relying on hydrostatic pressure to discharge the sludge, which will clog the sludge pipeline in the long run, affecting the normal operation of the whole equipment, and the supernatant is not easy to extract.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge concentrator for facilitating supernatant extraction, comprising a water tank, a stirring component and an extraction component;
[0005] Wherein: a bracket is installed at the bottom of the water pool, a working bridge is installed at the top of the water pool, and a sleeve is installed at the bottom of the working bridge;
[0006] The stirring assembly includes a transmission rod rotatably mounted in the middle of the working bridge, the transmission rod is inserted into the sleeve, a support is fixedly mounted on one side of the working bridge, a driving motor is fixedly mounted on the surface of the support, a speed regulating gear box is fixedly mounted on the output end of the driving motor, the output end of the speed regulating gear box is transmission-connected with the top end of the transmission rod, a cross rod is fixedly mounted on the bottom end of the transmission rod, and a stirring rod is fixedly mounted on the surface of the cross rod;
[0007] The extraction component includes an annular water-passing plate fixedly mounted on the top of the inner wall of the pool, a water intake trough is formed between the annular water-passing plate and the inner wall of the pool, a water intake pipe is installed on the top of the pool, and the water intake pipe is connected to the water intake trough.
[0008] As a preferred solution of the utility model: a driving sprocket is fixedly installed on the output end of the speed regulating gear box, a driven sprocket is fixedly installed on the top end of the transmission rod, and the driving sprocket and the driven sprocket are connected by a chain transmission.
[0009] As a preferred solution of the utility model: a medicine feeding tube is connected to one side of the sleeve, the medicine feeding tube is communicated with the inside of the sleeve, and a conical guide plate is provided at the bottom of the sleeve.
[0010] As a preferred solution of the utility model: the conical guide plate is welded to the bottom of the sleeve through a connecting column and a drug feeding hole is formed at the connection.
[0011] As a preferred solution of the utility model: a scraper is arranged and installed at the bottom of the cross rod, and the scraper is in contact with the inner wall of the pool.
[0012] As a preferred solution of the utility model: guardrails are fixedly installed on both sides of the working bridge.
[0013] As a preferred solution of the utility model: a switch panel is installed on one side of the outer wall of the pool, the drive motor is control-connected to the switch panel, and the switch panel is electrically connected to an external power supply.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] (1) A transmission rod is rotatably installed in the middle of the working bridge. After the driving motor installed on the support surface rotates, it drives the speed regulating gear box to rotate. The speed regulating gear box drives the transmission rod to rotate. The rotation of the transmission rod drives the cross rod installed at the bottom of the surface to rotate. The rotation of the cross rod drives the stirring rod installed on the surface to rotate. The stirring rod stirs the sludge settled inside the pool, so that the accumulated sludge can be mixed with water and flow to the sludge pipe at the bottom of the pool, avoiding the problem of sludge being unable to be discharged due to hydrostatic pressure. The scraper installed at the bottom of the cross rod can scrape and clean the bottom of the pool, thereby preventing the sludge from accumulating and occupying the pool space after sedimentation;
[0016] (2) Through the extraction assembly provided, when the supernatant continuously overflows to the annular water flow plate, the supernatant flows into the water intake trough formed by the annular water flow plate and the inner wall of the pool. The water intake pipe installed on the top of the pool is connected to the water intake trough, making it easy to extract the supernatant. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the extraction component of the utility model;
[0020] Figure 4 It is a schematic diagram of the installation structure of the conical guide plate of the utility model.
[0021] In the figure: 1. water tank; 2. bracket; 3. working bridge; 4. sleeve; 5. stirring assembly; 51. transmission rod; 52. support; 53. driving motor; 54. speed regulating gear box; 55. cross rod; 56. stirring rod; 57. driving sprocket; 58. driven sprocket; 59. chain; 6. extraction assembly; 61. annular water plate; 62. water intake trough; 63. water intake pipe; 7. dosing pipe; 8. conical guide plate; 9. dosing hole; 10. scraper; 11. guardrail. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 4 A sludge thickener for facilitating supernatant extraction comprises: a water pool 1, a stirring assembly 5 and an extraction assembly 6; a bracket 2 is installed at the bottom of the water pool 1, a working bridge 3 is installed at the top of the water pool 1, and a sleeve 4 is installed at the bottom of the working bridge 3;
[0024] See also Figure 2 The stirring assembly 5 includes a transmission rod 51 rotatably mounted in the middle of the working bridge 3, the transmission rod 51 is inserted into the sleeve 4, a support 52 is fixedly mounted on one side of the working bridge 3, a driving motor 53 is fixedly mounted on the surface of the support 52, a speed regulating gear box 54 is fixedly mounted on the output end of the driving motor 53, the output end of the speed regulating gear box 54 is transmission-connected to the top of the transmission rod 51, a cross rod 55 is fixedly mounted on the bottom end of the transmission rod 51, a stirring rod 56 is fixedly mounted on the surface of the cross rod 55, a scraper 10 is arranged at the bottom of the cross rod 55, and the scraper 10 is in contact with the inner wall of the water tank 1.
[0025] During specific use: a transmission rod 51 is rotatably installed in the middle of the working bridge 3, and the driving motor 53 installed on the surface of the support 52 rotates and drives the speed regulating gear box 54 to rotate, and the speed regulating gear box 54 drives the transmission rod 51 to rotate, and the rotation of the transmission rod 51 drives the cross rod 55 installed at the bottom of the surface to follow the rotation, and the rotation of the cross rod 55 drives the stirring rod 56 installed on the surface to follow the rotation, and the stirring rod 56 stirs the sludge settled inside the water pool 1, so that the accumulated sludge can be mixed with water and flow into the sludge pipe at the bottom of the water pool 1, avoiding the problem of sludge being unable to be discharged due to static water pressure, and the scraper 10 installed at the bottom of the cross rod 55 can scrape and clean the bottom of the water pool 1, so as to avoid the continuous accumulation of sludge after sedimentation and occupying the space of the water pool 1.
[0026] See also Figure 3 The extraction component 6 includes an annular water plate 61 fixedly installed on the top of the inner wall of the pool 1, a water intake trough 62 is formed between the annular water plate 61 and the inner wall of the pool 1, and a water intake pipe 63 is installed on the top of the pool 1, and the water intake pipe 63 is connected to the water intake trough 62.
[0027] During specific use: when the supernatant continuously overflows to the annular water flow plate 61, the supernatant flows into the water intake trough 62 formed by the annular water flow plate 61 and the inner wall of the pool 1, and the water intake pipe 63 installed on the top of the pool 1 is connected to the water intake trough 62, so that the supernatant can be easily extracted.
[0028] See also Figure 2 A driving sprocket 57 is fixedly installed at the output end of the speed regulating gear box 54, and a driven sprocket 58 is fixedly installed at the top of the transmission rod 51. The driving sprocket 57 and the driven sprocket 58 are connected to each other through a chain 59.
[0029] During specific use: a driving sprocket 57 is installed at the output end of the speed regulating gear box 54, and a driven sprocket 58 is installed on the top of the transmission rod 51. The driving sprocket 57 drives the driven sprocket 57 to rotate through the chain 59, thereby driving the transmission rod 51 to rotate, providing power transmission for driving the transmission rod 51 to rotate.
[0030] See also Figure 4 A dosing tube 7 is connected to one side of the sleeve 4, and the dosing tube 7 is communicated with the inside of the sleeve 4. A conical guide plate 8 is provided at the bottom of the sleeve 4. The conical guide plate 8 is welded to the bottom of the sleeve 4 through a connecting column and a dosing hole 9 is formed at the connection.
[0031] During specific use: a dosing tube 7 is connected to one side of the sleeve 4, and the dosing tube 7 is connected to the inside of the sleeve 4. A conical guide plate 8 is welded to the bottom of the sleeve 4 through a connecting column. A dosing hole 9 is formed at the connection between the conical guide plate 8 and the sleeve 4. When the medicine in the dosing tube 7 falls into the conical guide plate 8, the medicine is dispersed and poured into the inside of the water pool 1 from the dosing hole 9, so that the medicine is evenly poured into the water pool 1.
[0032] See also Figure 1 Guardrails 11 are fixedly installed on both sides of the working bridge 3.
[0033] During specific use: the guardrails 11 installed on both sides of the working bridge 3 play a protective role to prevent people from accidentally falling when operating on it.
[0034] See also Figure 1 A switch panel is installed on one side of the outer wall of the pool 1, the drive motor 53 is control-connected to the switch panel, and the switch panel is electrically connected to an external power supply.
[0035] When used specifically: when the switch panel is connected to an external power source, the drive motor 53 is powered on and controlled to work; when the switch panel is disconnected from the external power source, the device stops running.
[0036] A transmission rod 51 is rotatably installed in the middle of the working bridge 3. After the driving motor 53 installed on the surface of the support 52 rotates, it drives the speed regulating gear box 54 to rotate. The speed regulating gear box 54 drives the transmission rod 51 to rotate. The rotation of the transmission rod 51 drives the cross rod 55 installed at the bottom of the surface to follow the rotation. The rotation of the cross rod 55 drives the stirring rod 56 installed on the surface to follow the rotation. The stirring rod 56 stirs the sludge settled in the water pool 1, so that the accumulated sludge can be mixed with water and flow into the sludge pipe at the bottom of the water pool 1, avoiding the problem of sludge being unable to be discharged due to static water pressure. The scraper 10 installed at the bottom of the cross rod 55 can scrape and clean the bottom of the water pool 1, so as to avoid the continuous accumulation of sludge after sedimentation and occupying the space of the water pool 1.
[0037] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for technical personnel in the field to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A sludge thickener for facilitating supernatant extraction, characterized in that: include: A water pool (1), wherein a bracket (2) is installed at the bottom of the water pool (1), a working bridge (3) is installed at the top of the water pool (1), and a sleeve (4) is installed at the bottom of the working bridge (3); A stirring assembly (5), the stirring assembly (5) comprising a transmission rod (51) rotatably mounted in the middle of the working bridge (3), the transmission rod (51) being inserted into the sleeve (4), a support (52) being fixedly mounted on one side of the working bridge (3), a driving motor (53) being fixedly mounted on the surface of the support (52), a speed regulating gear box (54) being fixedly mounted on the output end of the driving motor (53), the output end of the speed regulating gear box (54) being transmission-connected to the top end of the transmission rod (51), a cross rod (55) being fixedly mounted on the bottom end of the transmission rod (51), and a stirring rod (56) being fixedly mounted on the surface of the cross rod (55); An extraction component (6), the extraction component (6) comprising an annular water-passing plate (61) fixedly mounted on the top of the inner wall of the water pool (1), a water intake trough (62) being formed between the annular water-passing plate (61) and the inner wall of the water pool (1), a water intake pipe (63) being mounted on the top of the water pool (1), the water intake pipe (63) being in communication with the water intake trough (62).
2. A sludge thickener for facilitating supernatant extraction according to claim 1, characterized in that: A driving sprocket (57) is fixedly mounted on the output end of the speed regulating gear box (54), a driven sprocket (58) is fixedly mounted on the top end of the transmission rod (51), and the driving sprocket (57) and the driven sprocket (58) are connected in transmission via a chain (59).
3. A sludge thickener for facilitating supernatant extraction according to claim 1, characterized in that: A medicine dosing tube (7) is connected to one side of the sleeve (4), and the medicine dosing tube (7) is communicated with the interior of the sleeve (4). A conical guide plate (8) is provided at the bottom of the sleeve (4).
4. A sludge thickener for facilitating supernatant extraction according to claim 3, characterized in that: The conical guide plate (8) is welded to the bottom of the sleeve (4) via a connecting column, and a medicine feeding hole (9) is formed at the connection.
5. A sludge thickener for facilitating supernatant extraction according to claim 1, characterized in that: A scraper (10) is arranged and installed at the bottom of the cross rod (55), and the scraper (10) is in contact with the inner wall of the pool (1).
6. A sludge thickener for facilitating supernatant extraction according to claim 1, characterized in that: Guardrails (11) are fixedly installed on both sides of the working bridge (3).
7. A sludge thickener for facilitating supernatant extraction according to claim 1, characterized in that: A switch panel is installed on one side of the outer wall of the pool (1); the drive motor (53) is control-connected to the switch panel; and the switch panel is electrically connected to an external power source.