Heat accumulating type glass crucible furnace
By using ceramic honeycomb bodies in the glass crucible kiln for heat preheating, and combining the stirring and lifting mechanism driven by the servo motor to eliminate small bubbles, the problem of small bubbles turning into large bubbles during the hot melting of glass is solved, and the glass melting and discharge efficiency is improved.
Patent Information
- Application Number
- CN202421881391.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing glass crucible kilns are prone to forming small bubbles during the hot melting of glass, resulting in large bubble formation and solution splashing, affecting the integrity and production efficiency of finished glass products.
A heat-regenerative glass crucible kiln is designed, which uses a ceramic honeycomb body for heat preheating and stirs through a first servo motor to drive the rotating box. At the same time, the second servo motor drives the lifting mechanism to lift the top column back and forth to eliminate small bubbles and prevent large bubbles from forming.
It effectively improves the efficiency of glass melting and the discharge efficiency of solution, avoids the formation of large bubbles and the splashing of solution, and ensures the integrity of the finished glass product.
Smart Images

Figure CN222948238U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass crucible furnaces, in particular to a heat storage type glass crucible furnace. Background Art
[0002] The main process of glass production today is high-temperature hot melting. This process uses high temperature to melt and clarify the glass raw materials into glass liquid that meets the molding requirements, and then goes through a molding and cooling process to make a finished glass product. The furnaces that currently achieve high-temperature hot melting of glass mainly include crucible furnaces and pool furnaces. Compared with pool furnaces, crucible furnaces have simple structures, low costs, fast construction, and are suitable for rapid production. They have strong adaptability to processes, can change materials at any time, and can melt several glasses with similar properties and melting systems in different crucibles at the same time.
[0003] When the existing glass crucible furnace is hot-melting the glass, a stirring device is generally used to accelerate the efficiency of the glass hot-melting and make the hot-melting more uniform. However, when the glass hot-melt is stirred, the molten glass will form many small bubbles. When there are too many small bubbles and the distance between them is close, large bubbles are easily formed. As the stirring work proceeds, the bursting of large bubbles will cause the solution to splash, which is not conducive to the complete formation of the solution, and is not conducive to the subsequent removal of the solution.
[0004] Therefore, it is necessary to design a regenerative glass crucible furnace to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a regenerative glass crucible furnace, which is used to solve the technical problems raised in the above background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a regenerative glass crucible kiln, comprising a kiln body, the kiln body is fixedly connected to a ceramic honeycomb body, the interior of the ceramic honeycomb body is fitted with a crucible body, and the top of the kiln body is fixedly connected to a top cover, the top of the kiln body is fixedly connected to a connecting frame, and the top of the connecting frame is fixedly connected to a first servo motor, and the output shaft of the first servo motor is fixedly connected to a first rotating shaft, and the bottom end of the first rotating shaft passes through the interior of the kiln body and the connecting frame, and the bottom end of the first rotating shaft inside the kiln body is fixedly plugged with a rotating box, and the first rotating shaft A rotating disk is fixedly sleeved on the outer surface of the top, and a lifting mechanism is arranged on the top of the rotating disk, and a lifting member is slidably arranged on the lifting mechanism, a sliding opening is opened at the top of the first rotating shaft, and the lifting member is slidably inserted into the sliding opening of the first rotating shaft, and a plug-in shaft is fixedly connected to the bottom of the lifting member, and a sliding plate is fixedly connected to the bottom of the plug-in shaft, the sliding plate is slidably arranged inside the rotating box, and a plurality of symmetrical top columns are fixedly connected to the top of the sliding plate, and a plurality of the first rotating shafts are slidably inserted into the top of the rotating box, and the tops of a plurality of the top columns pass through the outside of the top of the rotating box.
[0007] Preferably, the lifting mechanism includes an equipment box, the equipment box is fixedly connected to the top of the rotating disk, and a second servo motor is fixedly connected to one side of the equipment box, the output shaft of the second servo motor is fixedly connected to a connecting shaft, and one end of the connecting shaft is fixedly connected to a connector, and two worm gears are fixedly sleeved on the outer surface of the connector, and four support plates symmetrically connected in pairs are fixedly connected to the top of the rotating disk, a second rotating shaft is rotatably connected between two support plates on the same side, and one end of the two second rotating shafts passes through the interior of the equipment box, and one end of the two second rotating shafts is fixedly connected to a worm gear, the two worm gears are respectively meshed with two worm gears, and the two second rotating shafts are rotatably connected with a rotating block between the two support plates on the same side, two sliding openings are opened on both sides of the lifting member, and round shafts are fixedly inserted at the tops of the two rotating blocks, and the two round shafts are slidably arranged in the four sliding openings.
[0008] Preferably, both ends of the two circular shafts are respectively slidably inserted into the inside of the four sliding openings, and both ends of the two circular shafts are fixedly connected with limit blocks, and the inner surfaces of the four limit blocks are respectively fitted with the two sides of the lifting member.
[0009] Preferably, the lifting member is U-shaped, and the top ends of the two rotating blocks are slidably connected to the inside of the U-shaped opening of the lifting member, and both ends of the two rotating blocks are provided with arc surfaces.
[0010] Preferably, the connector is in a cross shape, and both ends of the connector are respectively plugged into the insides of two worm gears, and one end of one of the worm gears is rotatably connected to one side of the inner cavity of the device box.
[0011] Preferably, the kiln body and one side of the crucible body are connected to a gas inlet, and a flame head is provided at one end of the gas inlet inside the crucible body, the kiln body and the bottom of the crucible body are connected to a second rotating shaft, and the kiln body and the other side of the crucible body are connected to a feed port.
[0012] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
[0013] The utility model can stir the glass material to be melted inside the crucible body by turning on the first servo motor and utilizing the rotation of the rotating box, thereby improving the efficiency of glass melting to a certain extent. At the same time, by turning on the second servo motor and utilizing the reverse rotation of the two rotating blocks, the reciprocating lifting of the lifting member can be utilized to drive the multiple top pillars plugged into the top of the rotating box to perform reciprocating lifting motions by utilizing the limit blocks. Therefore, when the rotating box itself rotates and the multiple top pillars are reciprocated to lift and lower small bubbles generated by the stirring and melting of the material, the small bubbles can be eliminated in time, thereby avoiding the formation of large bubbles, thereby improving the efficiency of solution formation and discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the exploded structure of the ceramic honeycomb body and the crucible body of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the rotating box of the utility model;
[0017] Figure 4 for Figure 3 The enlarged structural diagram at A in the middle;
[0018] In the figure: 1. kiln body; 2. gas inlet; 3. connecting frame; 4. feed port; 5. first servo motor; 7. first rotating shaft; 8. lifting member; 9. limit block; 10. equipment box; 11. second servo motor; 12. rotating disk; 13. ceramic honeycomb body; 14. crucible body; 15. top cover; 16. rotating box; 17. top column; 18. sliding plate; 19. plug-in shaft; 20. worm gear; 21. worm; 22. plug-in member; 23. connecting shaft; 24. rotating block; 25. support plate; 26. second rotating shaft. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0020] Obviously, many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0021] See also Figure 1-4The utility model provides a regenerative glass crucible kiln, comprising a kiln body 1, a ceramic honeycomb body 13 is fixedly connected to the kiln body 1, a crucible body 14 is fitted inside the ceramic honeycomb body 13, a top cover 15 is fixedly connected to the top of the kiln body 1, a connecting frame 3 is fixedly connected to the top of the kiln body 1, a first servo motor 5 is fixedly connected to the top of the connecting frame 3, a first rotating shaft 7 is fixedly connected to the output shaft of the first servo motor 5, and the bottom end of the first rotating shaft 7 passes through the inside of the kiln body 1 and the connecting frame 3, and a rotating box 16 is fixedly inserted at the bottom end of the first rotating shaft 7 inside the kiln body 1, and the top outer surface of the first rotating shaft 7 is fixedly sleeved. A rotating disk 12 is connected, and a lifting mechanism is provided on the top of the rotating disk 12, and a lifting member 8 is slidably provided on the lifting mechanism, a sliding opening is opened at the top of the first rotating shaft 7, and the lifting member 8 is slidably inserted into the sliding opening of the first rotating shaft 7, and a plug-in shaft 19 is fixedly connected to the bottom of the lifting member 8, and a sliding plate 18 is fixedly connected to the bottom of the plug-in shaft 19, and the sliding plate 18 is slidably set inside the rotating box 16, and a plurality of symmetrical top columns 17 are fixedly connected to the top of the sliding plate 18, and a plurality of the first rotating shafts 7 are slidably inserted into the top of the rotating box 16, and the tops of a plurality of the top columns 17 penetrate through the rotating box 16. On the outside of the top, before the glass melting material is placed in the crucible body 14, the inside of the crucible body 14 can be heated in advance, and the heat can be preheated by the ceramic honeycomb body 13, so as to ensure the stability of the working temperature during the subsequent glass melting work. The heat storage work of the ceramic honeycomb body 13 can also ensure the temperature stability of the subsequent continuous glass melting work. When the glass melting material is placed inside the crucible body 14, the first servo motor 5 is turned on, so that the first rotating shaft 7 can drive the rotating box 16 to stir the material inside the kiln body 1, thereby accelerating the melting efficiency of the glass. At the same time, the lifting mechanism can be used to open the lifting mechanism. The lifting member 8 is driven to lift and slide inside the sliding mouth of the first rotating shaft 7, so that the lifting member 8 is used to drive the plug-in shaft 19 to perform lifting and lowering movements, so that the bottom end of the plug-in shaft 19 is used to drive the sliding plate 18 to lift and lower and slide reciprocatingly inside the rotating box 16, so that multiple top columns 17 can perform reciprocating lifting and lowering movements outside the top of the rotating box 16, so that when the rotating box 16 stirs the glass melting material, once small bubbles appear in the liquid, the small bubbles can be punctured by the rotation and lifting of the multiple top columns 17, thereby avoiding the fusion of multiple small bubbles to form large bubbles, which will burst and affect the melting and mixing of the liquid, thereby improving the discharge efficiency of the liquid after the glass material is melted.
[0022] The lifting mechanism mentioned in the above description includes an equipment box 10. When the second servo motor 11 is turned on, the connector 22 is driven to rotate by the rotation of the connecting shaft 23. At this time, the two worm gears 21 will rotate synchronously with the connector 22. At this time, the two connectors 22 will respectively drive the two second rotating shafts 26 to rotate through the two worm gears 20. At this time, the two second rotating shafts 26 will drive the two rotating blocks 24 to rotate between the four support plates 25 in groups of two. At this time, the circular shafts at the top of the two rotating blocks 24 will slide at the four sliding openings on the lifting member 8 respectively, so that the lifting member 8 can be lifted and lowered reciprocatingly inside the sliding opening of the first rotating shaft 7, thereby using the limit block 9 to drive the multiple top columns 17 to lift and lower reciprocatingly.
[0023] In order to ensure the stable sliding of the two circular shafts at the four sliding openings, thereby driving the reciprocating lifting of the lifting member 8 to be stable, the two ends of the two circular shafts are respectively slidably inserted into the inside of the four sliding openings, and the two ends of the two circular shafts are fixedly connected with limit blocks 9, and the inner surfaces of the four limit blocks 9 are respectively in contact with the two sides of the lifting member 8.
[0024] In order to facilitate the rotation of the two rotating blocks 24 at the bottom of the lifting member 8 and thereby ensure the lifting stability of the lifting member 8, the lifting member 8 is U-shaped, and the top ends of the two rotating blocks 24 are slidably connected to the inside of the U-shaped mouth of the lifting member 8, and both ends of the two rotating blocks 24 are provided with arc surfaces.
[0025] Furthermore, in order to facilitate the start-up of the second servo motor 11, the rotation of the connector 22 can be used to drive the two worm gears 21 to rotate synchronously in the opposite direction, so that the reverse rotation of the two worm wheels 20 can be used to drive the two rotating blocks 24 to rotate in the opposite direction, thereby stabilizing the lifting member 8, the connector 22 is in the shape of a cross, and the two ends of the connector 22 are respectively inserted into the inside of the two worm gears 21, and one end of a worm gear 21 is rotatably connected to one side of the inner cavity of the equipment box 10.
[0026] Furthermore, in order to better carry out feeding, discharging and heating operations inside the crucible body 14, the kiln body 1 and one side of the crucible body 14 are connected together with a gas inlet 2, and a flame head is provided at one end of the gas inlet 2 inside the crucible body 14, the bottom of the kiln body 1 and the crucible body 14 are connected together with a second rotating shaft 26, and the other side of the kiln body 1 and the crucible body 14 are connected together with a feed port 4.
[0027] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings. However, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, and these simple modifications all belong to the protection scope of the present invention.
[0028] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present utility model will not further describe various possible combinations.
[0029] In addition, various embodiments of the present invention may be arbitrarily combined, and as long as they do not violate the concept of the present invention, they should also be regarded as the contents disclosed by the present invention.
Claims
1. A regenerative glass crucible furnace, comprising a kiln body (1), characterized in that: The kiln body (1) is fixedly connected to a ceramic honeycomb body (13), a crucible body (14) is fitted inside the ceramic honeycomb body (13), a top cover (15) is fixedly connected to the top of the kiln body (1), a connecting frame (3) is fixedly connected to the top of the kiln body (1), a first servo motor (5) is fixedly connected to the top of the connecting frame (3), an output shaft of the first servo motor (5) is fixedly connected to a first rotating shaft (7), the bottom end of the first rotating shaft (7) passes through the inside of the kiln body (1) and the connecting frame (3), a rotating box (16) is fixedly inserted at the bottom end of the first rotating shaft (7) inside the kiln body (1), a rotating disk (12) is fixedly sleeved on the outer surface of the top end of the first rotating shaft (7), and the rotating disk (12) is fixedly sleeved on the outer surface of the top end of the first rotating shaft (7). A lifting mechanism is provided at the top of the movable plate (12), and a lifting member (8) is slidably provided on the lifting mechanism, a sliding opening is provided at the top of the first rotating shaft (7), and the lifting member (8) is slidably inserted into the sliding opening of the first rotating shaft (7), and a plug-in shaft (19) is fixedly connected to the bottom of the lifting member (8), and a sliding plate (18) is fixedly connected to the bottom of the plug-in shaft (19), and the sliding plate (18) is slidably provided inside the rotating box (16), and a plurality of symmetrical top columns (17) are fixedly connected to the top of the sliding plate (18), and a plurality of the first rotating shafts (7) are slidably inserted into the top of the rotating box (16), and the tops of a plurality of the top columns (17) pass through the outside of the top of the rotating box (16).
2. The regenerative glass crucible furnace according to claim 1, characterized in that: The lifting mechanism comprises a device box (10), the device box (10) is fixedly connected to the top of a rotating disk (12), and a second servo motor (11) is fixedly connected to one side of the device box (10), the output shaft of the second servo motor (11) is fixedly connected to a connecting shaft (23), and one end of the connecting shaft (23) is fixedly connected to a plug-in component (22), and two worm gears (21) are fixedly sleeved on the outer surface of the plug-in component (22), and four supporting plates (25) symmetrical in pairs are fixedly connected to the top of the rotating disk (12), and a second rotating shaft (23) is rotatably connected between two supporting plates (25) on the same side. A rotating shaft (26), and one end of the two second rotating shafts (26) passes through the interior of the equipment box (10), and one end of the two second rotating shafts (26) is fixedly connected with a worm gear (20), the two worm gears (20) are respectively meshed with two worms (21), and the two second rotating shafts (26) are rotatably connected with a rotating block (24) between two support plates (25) on the same side, two sliding openings are opened on both sides of the lifting member (8), and the top ends of the two rotating blocks (24) are fixedly plugged with round shafts, and the two round shafts are respectively slidably arranged inside the four sliding openings.
3. The regenerative glass crucible furnace according to claim 2, characterized in that: The two ends of the two circular shafts are respectively slidably inserted into the inside of the four sliding openings, and the two ends of the two circular shafts are fixedly connected to the limit blocks (9), and the inner surfaces of the four limit blocks (9) are respectively fitted with the two sides of the lifting member (8).
4. The regenerative glass crucible furnace according to claim 2, characterized in that: The lifting member (8) is U-shaped, and the top ends of the two rotating blocks (24) are slidably connected to the inside of the U-shaped opening of the lifting member (8), and both ends of the two rotating blocks (24) are provided with arc surfaces.
5. The regenerative glass crucible furnace according to claim 2, characterized in that: The connector (22) is in the shape of a cross, and the two ends of the connector (22) are respectively plugged into the inside of two worm gears (21), and one end of one of the worm gears (21) is rotatably connected to one side of the inner cavity of the device box (10).
6. The regenerative glass crucible furnace according to claim 1, characterized in that: The kiln body (1) and the crucible body (14) are connected to a fuel gas inlet (2) on one side, and a flame head is provided at one end of the fuel gas inlet (2) inside the crucible body (14); the bottom of the kiln body (1) and the crucible body (14) are connected to a second rotating shaft (26); and the other side of the kiln body (1) and the crucible body (14) are connected to a feed port (4).