Dust removal device for coke barrier car
By setting off deviation and break sensors in the dust removal device of the coking vehicle, real-time monitoring of the belt status is solved, and the problem of belt abnormalities in the prior art cannot be detected in time, achieving the efficiency of accident prevention and fault repair.
Patent Information
- Application Number
- CN202420890129.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing coking vehicle dust removal device cannot be discovered in time after abnormal conditions of the belt, resulting in an increase in accidents and increased maintenance difficulties.
A coking vehicle dust removal device is designed, including a ventilation groove, a dust collecting cover and an induction assembly. The sensing components include a deviation sensor and a break sensor to monitor the belt status in real time and remind the operator in time when the belt runs or breaks.
By monitoring the belt status in real time, belt abnormalities can be detected in a timely manner, avoid the expansion of accidents, reduce the intensity of fault repair, and ensure the safe production of coke ovens.
Smart Images

Figure CN222948297U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metallurgy, in particular to a dust removal device for a coke intercepting car. Background Art
[0002] The coke intercepting car is one of the four essential coke oven locomotives in coking production, and is mainly composed of a trolley running system, a coke guiding system, a dust removal system and a coke oven cleaning system. Its function is to guide the red coke pushed out by the coke pushing car on the coke intercepting platform, so that the red coke enters the coke quenching car, and collect the smoke and dust generated during the coke pushing.
[0003] In the prior art, the treatment of flue gas dust from the coke intercepting car is mainly carried out by moving the dust collecting car with the coke intercepting car synchronously, and the dust collected by the coke intercepting car is introduced into the ventilation slot and discharged and collected by the fan. A belt is arranged on the ventilation slot to prevent the internal space of the ventilation slot from being exposed. The dust collecting car will reverse the belt to make the belt at the corresponding position of the coke intercepting car bulge and open the space at the corresponding position of the ventilation slot and the coke intercepting car. During use, the belt may run off the edge or break due to being in a moving state. The operator cannot find the abnormal phenomenon of the belt in time, which will cause the belt to be wrapped or squeezed at the bottom of the dust collecting cover, causing the accident to expand and increase the difficulty of maintenance. In view of this, the applicant proposed a dust removal device for the coke intercepting car. Utility Model Content
[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide a dust removal device for a coke intercepting car, which is used to solve the problem that the dust removal device for a coke intercepting car in the prior art cannot be discovered in time after an abnormal state occurs in the belt.
[0005] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides a dust removal device for a coke intercepting car, comprising:
[0006] A ventilation slot, the ventilation slot is extended along the traveling direction of the coke intercepting vehicle, a collecting channel is arranged in the ventilation slot, and a belt is arranged on the top surface of the ventilation slot for covering the collecting channel;
[0007] A dust collecting hood, the dust collecting hood is movably arranged on the ventilation slot and moves synchronously with the coke intercepting vehicle, and a roller assembly is provided on the dust collecting hood for guiding the belt;
[0008] The sensing component is arranged on the dust collecting cover and is used for detecting the running state of the belt. The sensing component is interlocked with the coke intercepting vehicle.
[0009] Optionally, the sensing component includes a deviation sensor and a break sensor, and the deviation sensor and the break sensor are both arranged on the dust collecting cover and are used to sense the deviation state and integrity state of the belt respectively.
[0010] Optionally, the deviation sensor includes a plurality of pairs of deviation switches arranged on the dust collecting cover, each pair of the deviation switches is arranged in the belt width direction and the belt is located between the deviation switches.
[0011] Optionally, the fracture sensor is a proximity switch, and the fracture sensor is arranged close to the belt and has a sensing gap between the fracture sensor and the belt.
[0012] Optionally, the roller assembly includes a press roller, a support roller and a steering roller, and the belt passes through the press roller and is wound around the support roller and the steering roller and passes out from the press roller.
[0013] Optionally, the dust collecting hood is detachably connected to the coke intercepting vehicle, and running wheels are provided at the bottom of the dust collecting hood, wherein when the coke intercepting vehicle moves, the dust collecting hood moves on the ventilation slot via the running wheels.
[0014] Optionally, a fan is provided at one end of the ventilation slot to collect dust in the ventilation slot.
[0015] Optionally, an alarm is provided on the dust collecting hood, and the alarm is electrically connected to the deviation sensor and the fracture sensor.
[0016] As described above, the dust removal device for the coke intercepting car proposed by the utility model has the following beneficial effects:
[0017] The utility model can monitor the status of the belt in real time by interlocking the induction component with the coke intercepting car, and promptly remind the operator when the belt runs off the edge or breaks, so as to avoid further expansion of the accident, reduce the maintenance intensity of the fault, and ensure the safe production of the coke oven. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 Shown is a schematic diagram of an embodiment of the utility model;
[0019] Figure 2 Shown is a side view of an embodiment of the utility model;
[0020] Figure 3 It shows a schematic diagram of the interlocking circuit of the deviation sensor, the fracture sensor and the coke intercepting car in one embodiment of the utility model.
[0021] Description of reference numerals:
[0022] Ventilation slot 1, dust collecting hood 2, pressing roller 3, supporting roller 4, steering roller 5, deviation sensor 6, fracture sensor 7, traveling wheel 8, fan 9. DETAILED DESCRIPTION
[0023] The following is an explanation of the implementation of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.
[0024] It should be noted that the diagrams provided in the present embodiment are only used to illustrate the basic concept of the present invention in a schematic manner, so the diagrams only show the components related to the present invention rather than the number, shape and size of the components in the actual implementation. The type, quantity and proportion of each component in the actual implementation can be changed at will, and the layout of the components may be more complicated. The structure, proportion, size, etc. shown in the diagrams attached to this specification are only used to match the content disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that the present invention can be implemented, so they have no technical substantive significance. Any modification of the structure, change of the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effect and purpose that the present invention can produce. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments to their relative relationships should be regarded as the scope of the implementation of the present utility model without substantially changing the technical content.
[0025] like Figure 1-Figure 3 As shown, the utility model proposes a dust removal device for a coke intercepting car.
[0026] In an exemplary embodiment, the dust removal device of the coke intercepting car includes:
[0027] A ventilation slot 1 is provided, the ventilation slot 1 is extended along the traveling direction of the coke intercepting vehicle, a collecting channel is provided in the ventilation slot 1, and a belt is provided on the top surface of the ventilation slot 1 to cover the collecting channel;
[0028] A dust collecting hood 2 is movably arranged on the ventilation slot 1 and moves synchronously with the coke intercepting vehicle. A roller assembly is provided on the dust collecting hood 2 for belt guiding;
[0029] The sensing component is arranged on the dust collecting cover 2 and is used for detecting the running state of the belt. The sensing component is interlocked with the coke intercepting vehicle.
[0030] In this embodiment, the sensor component is interlocked with the coke intercepting car, so that the status of the belt can be monitored in real time, and the operator can be reminded in time when the belt runs off the edge or breaks, so as to avoid further expansion of the accident, reduce the maintenance intensity of the fault, and ensure the safe production of the coke oven.
[0031] In an exemplary embodiment, the sensing component includes a deviation sensor 6 and a break sensor 7. The deviation sensor 6 and the break sensor 7 are both arranged on the dust collecting cover 2 and are used to sense the deviation state and integrity state of the belt respectively.
[0032] In this embodiment, the deviation sensor 6 and the break sensor 7 are installed on the dust hood 2, and move synchronously with the dust hood 2. After the dust hood 2 lifts up the belt through the roller assembly, the deviation sensor 6 and the break sensor 7 perform real-time and uninterrupted sensing of the protruding belt to avoid the situation where the belt cannot be detected after it becomes abnormal.
[0033] Illustratively, in this embodiment, an alarm (not shown in the figure) is provided on the dust collecting hood 2 , and the alarm is electrically connected to the deviation sensor 6 and the fracture sensor 7 .
[0034] In this exemplary embodiment, the deviation sensor 6 includes a plurality of pairs of deviation switches arranged on the dust cover 2, each pair of deviation switches being arranged in the belt width direction and the belt being located between the deviation switches. In this embodiment, two pairs of deviation switches are arranged, which are respectively located at the front and rear sides of the dust cover 2. Since the spacing between the deviation switches is greater than the width of the belt, under normal conditions, the belt will not touch the deviation switches during continuous movement. If the belt runs off the side, the belt will touch the deviation switch on one side, and the deviation switch can sense that the belt has run off the side, and an alarm is issued, and whether to stop the machine is determined according to the severity of the running off.
[0035] For example, in this embodiment, each deviation switch has two modes. Each deviation switch has two pairs of normally open contacts built in, which are used as signal points for light and heavy deviation respectively, and are connected to intermediate relays respectively. In this embodiment, the design is that the light deviation signal alarms, and the heavy deviation signal alarms and stops the vehicle. Figure 3 As shown, taking one of the deviation switches as an example (the left deviation switch), when the belt slightly deviates, it contacts the deviation switch (S1), causing the deviation switch (S1-1) contact to close, the intermediate relay (KA1) coil connected in series to be energized and attracted, the corresponding normally open auxiliary contact (KA1) to close, and the alarm (HA1) to be energized and operated. The alarm (HA1) gives an audible and visual alarm, reminding the driver that a slight deviation fault has occurred on site and to operate with caution; if the deviation becomes more and more serious at this time, the deviation switch (S1-2) contact closes, the intermediate relay (KA2) coil connected in series to be energized and attracted, the corresponding normally open auxiliary contact (KA2) to close, and the signal light (HL1) to be energized and operated, and at the same time the normally closed contact (KA2) connected in series to the interlocking branch is disconnected, and the entire trolley movement is terminated. The other deviation switches have the same working principle as the above deviation switches.
[0036] Exemplarily, the break sensor 7 is a proximity switch, which is arranged close to the belt and has a sensing gap between the belt and the belt, and is installed at a position close to the middle of the belt, such as Figure 2 shown.
[0037] In this exemplary embodiment, there are two break sensors 7, one at the front and one at the rear of the dust hood 2. The working mode of this embodiment is that as long as one of the signal detections is lost, an alarm is sounded and the vehicle stops. When the belt is normal, the proximity switch (SQ1, SQ2) detects an object, the switch is in a normally closed state, the coil of the intermediate relay (KA9, KA10) connected in series with the branch is energized and attracted, the normally closed contacts (KA9, KA10) of the alarm branch are disconnected, the alarm indicator light is in a power-off state, the normally open contacts (KA9, KA10) of the interlocking branch are closed, and the interlocking is in an engaged state. When the belt is broken, the proximity switch used for detection remains in a normally open state because it cannot detect an object, the normally closed contacts (KA9, KA10) remain in a closed state without power, the alarm indicator (HL5, HL6) is energized to sound an alarm, the normally open contacts (KA9, KA10) of the interlocking branch remain disconnected, and the interlocking branch is disconnected.
[0038] It is worth noting that the interlocking condition in this embodiment is that the re-running signals of the four deviation switches are not triggered, and there is a signal in the belt state detection, and the above 6 signals are all in series. After the interlocking condition is met, the interlocking relay (KA0) coil of the dust removal belt system is energized and closed, and its normally open contact (KA0) is also closed, completing the interlocking of the induction component and the coke intercepting car running mechanism, otherwise the interlocking circuit is in an open circuit state, and the coke intercepting car trolley does not run. Figure 3 ①~⑤ in the figure are other interlocking points of the coke intercepting car, KM is the external interlocking contactor of the coke intercepting car, and the normally open auxiliary contact of KM is connected in series to the allowed running branch in the original coke intercepting car circuit. Considering the maintenance status, a forced unlocking mode is also set. Simply put the conversion switch (SA) in the closed state to release the interlocking state of the dust removal belt system, meeting the need for moving the car during maintenance.
[0039] It should also be noted that in this embodiment, other sensors can be used or the two sensors in the sensing assembly can be installed at different positions to sense whether the belt is running or broken. For example, sensors can be installed at various locations on the ventilation slot 1 to sense whether the belt is broken or running.
[0040] like Figure 1 In an exemplary embodiment, the roller assembly includes a nip roller, a support roller and a steering roller, and the belt passes through the nip roller and is wound around the support roller and the steering roller and then passes out from the nip roller.
[0041] In this embodiment, the belt passes through the pressure wheel-support wheel-steering wheel-steering wheel-support wheel-pressure wheel in sequence, so that the belt can open the corresponding position during the movement of the dust hood 2, so that the internal space of the dust hood 2 is connected with the collection channel of the ventilation groove 1, and the dust collected by the coke intercepting car can pass through the dust hood 2 and enter the interior of the collection channel.
[0042] Illustratively, in this embodiment, the dust hood 2 is detachably connected to the coke intercepting vehicle, and running wheels 8 are provided at the bottom of the dust hood 2, wherein when the coke intercepting vehicle moves, the dust hood 2 moves on the ventilation slot 1 via the running wheels 8.
[0043] Exemplarily, a fan 9 is provided at one end of the ventilation slot 1 for collecting dust in the ventilation slot 1 .
[0044] In summary, the utility model monitors the real-time status of the belt during the movement of the dust collecting hood 2 by means of the induction component arranged in the coke intercepting car chain, so that the operator can find out in time when the belt runs off the edge or breaks, thus effectively avoiding further expansion of the accident.
[0045] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A dust removal device for a coke intercepting car, characterized in that: include: A ventilation slot, the ventilation slot is extended along the traveling direction of the coke intercepting vehicle, a collecting channel is arranged in the ventilation slot, and a belt is arranged on the top surface of the ventilation slot for covering the collecting channel; A dust collecting hood, the dust collecting hood is movably arranged on the ventilation slot and moves synchronously with the coke intercepting vehicle, and a roller assembly is provided on the dust collecting hood for guiding the belt; A sensing component is arranged on the dust collecting cover and is used to detect the running state of the belt. The sensing component is interlocked with the coke intercepting vehicle; The sensing component comprises a deviation sensor and a break sensor, both of which are arranged on the dust collecting cover and are used to sense the deviation state and integrity state of the belt respectively.
2. The dust removal device for the coke intercepting car according to claim 1 is characterized in that: The deviation sensor comprises a plurality of pairs of deviation switches arranged on the dust collecting cover, each pair of the deviation switches is arranged in the belt width direction and the belt is located between the deviation switches.
3. The dust removal device for the coke intercepting car according to claim 1 is characterized in that: The break sensor is a proximity switch, which is arranged close to the belt and has a sensing gap between the break sensor and the belt.
4. The dust removal device for the coke intercepting car according to claim 1 is characterized in that: The roller assembly comprises a pressing roller, a supporting roller and a steering roller. The belt passes through the pressing roller and is wound around the supporting roller and the steering roller and then passes through the pressing roller.
5. The dust removal device for the coke intercepting car according to claim 1 is characterized in that: The dust collecting hood is detachably connected to the coke intercepting vehicle, and running wheels are provided at the bottom of the dust collecting hood, wherein when the coke intercepting vehicle moves, the dust collecting hood moves on the ventilation slot via the running wheels.
6. The dust removal device for the coke intercepting car according to claim 1, characterized in that: A fan is provided at one end of the ventilation slot for collecting dust in the ventilation slot.
7. The dust removal device for the coke intercepting car according to claim 3 is characterized in that: An alarm is arranged on the dust collecting cover, and the alarm is electrically connected to the deviation sensor and the fracture sensor.