High-frequency induction heating continuous quenching device for valve spring

Abstract

The utility model discloses a high-frequency induction heating continuous quenching device for a valve spring, which relates to the field of valve spring processing and comprises a bottom plate, a water tank is mounted at the top of the bottom plate, a fixing plate is arranged at the top of the water tank, and a rotating shaft is connected onto the fixing plate through a bearing. Through the arrangement of the heat conduction block, the rotating shaft, the heat conduction disc, the groove, the spring and the limiting column, when the heat conduction disc rotates, the heat conduction disc drives the heat conduction block to rotate and then drives the heat conduction rod and the valve spring to rotate, when the heat conduction block rotates into quenching liquid, the valve spring can be quenched, and at the moment, the driving motor stops driving the heat conduction disc to rotate; when the valve spring is subjected to quenching treatment, the heat conduction disc stays for 30 seconds, then a user can press the limiting column on the upper left heat conduction rod, so that the limiting column moves into the groove and does not limit the valve spring any more, at the moment, the valve spring on the heat conduction rod can be taken out, and the valve spring can be completely immersed into quenching liquid to be subjected to quenching treatment in the mode.

Description

Technical Field

[0001] The utility model relates to the field of valve spring processing, in particular to a high-frequency induction heating continuous quenching device for valve springs. Background Art

[0002] Valve springs are used for the intake and exhaust valves of engines (such as automobile and truck engines). They are cylindrical and conical in shape. During the processing of valve springs, the surface of the valve springs needs to be quenched. Therefore, a quenching device is required to quench the valve springs.

[0003] According to a Chinese patent with publication number CN220887605U, a high-frequency induction heating continuous quenching device for valve springs is disclosed. The utility model is provided with an interval rotating turntable structure on one side of the heating turntable, so that the valve spring workpiece can be fully heated and quenched, which can reduce the generation of defective products, and personnel can take out and put in the workpiece at intervals; a quenching liquid reflux structure is provided on the other side of the heating turntable, and the liquid leaking after the quenching liquid is sprayed on the workpiece falls into the reflux tank, reducing the waste of quenching liquid.

[0004] In response to the above-mentioned disclosed patent content, a liquid spray assembly is provided. When the heated valve spring rotates to one side of the liquid spray assembly, the pump body on the liquid spray assembly can transport the quenching liquid to the nozzle, and then spray it onto the valve spring through the nozzle, so as to cool the valve spring and achieve the purpose of quenching. However, after the quenching liquid is sprayed onto the valve spring, part of the quenching liquid will reflux through the reflux structure, and part of the quenching liquid will splash and splash onto other parts of the device, making it difficult to completely recover the quenching liquid, thereby causing waste of quenching liquid. Utility Model Content

[0005] Based on this, the purpose of the utility model is to provide a valve spring high-frequency induction heating continuous quenching device to solve the technical problem of quenching liquid splashing and causing waste when the quenching liquid is sprayed onto the valve spring through the spray component.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-frequency induction heating continuous quenching device for valve springs, comprising a base plate, a water pool is installed on the top of the base plate, a fixed plate is provided on the top of the water pool, and a rotating shaft is connected to the fixed plate through a bearing, a heat conduction disk is installed at one end of the rotating shaft, and a plurality of heat conduction blocks are installed on the outer wall of the heat conduction disk, a heat conduction rod is installed on the outer surface of the heat conduction block, and a groove is provided inside the heat conduction rod, a spring is installed inside the groove, and one end of the spring is connected to a limit column extending to the outside of the heat conduction rod.

[0007] By adopting the above technical solution, when the heat conducting plate rotates, it will drive the heat conducting block to rotate, and then drive the heat conducting rod and the valve spring to rotate. When the heat conducting block is transferred into the quenching liquid, the valve spring can be quenched.

[0008] Furthermore, a high-frequency heating turntable is installed on the outer surface of the heat-conducting plate, and a protective cover is provided on the high-frequency heating turntable.

[0009] By adopting the above technical solution, the protective cover can shield and protect the high-frequency heating turntable, preventing the quenching liquid from flowing to the surface of the high-frequency heating turntable, thereby increasing the service life of the high-frequency heating turntable.

[0010] Furthermore, a driving motor is provided on the top of the water pool, and an output end of the driving motor is connected to a driving bevel gear.

[0011] By adopting the above technical solution, when the heat conducting plate needs to be rotated, the driving motor can be started, and the driving motor can drive the active bevel gear to rotate, thereby driving the driven bevel gear to rotate.

[0012] Furthermore, a driven bevel gear is sleeved on the outer wall of the rotating shaft, and the driving bevel gear is meshed with the driven bevel gear.

[0013] By adopting the above technical solution, when the active bevel gear rotates, it drives the driven bevel gear to rotate, and the driven bevel gear drives the rotating shaft to rotate.

[0014] Furthermore, a support column is provided on the top of the water pool, and a support ring is installed on the top of the support column.

[0015] By adopting the above technical solution, the arrangement of the support column and the support ring can support the rotating shaft and improve the stability of the rotating shaft when it rotates.

[0016] Furthermore, a drain pipe is installed below one side of the pool, and a drain valve is installed on the drain pipe.

[0017] By adopting the above technical solution, when the quenching liquid needs to be discharged, the drain valve can be opened so that the quenching liquid can be discharged through the drain pipe.

[0018] Furthermore, a sealing ring is provided between the limiting column and the heat conducting rod.

[0019] By adopting the above technical solution, the provision of the sealing ring can improve the sealing between the heat-conducting rod and the limiting column, and prevent the quenching liquid from penetrating into the groove.

[0020] Furthermore, the limiting column is slidably connected to the groove, and the spring is made of stainless steel.

[0021] By adopting the above technical solution, the limiting column can be moved into the groove and squeeze the spring, so that the spring is compressed, which facilitates the subsequent pushing of the limiting column to reset and move.

[0022] Furthermore, the outer wall of the heat-conducting rod is sleeved with a valve spring, and the limiting column is located on the outer surface of the valve spring.

[0023] By adopting the above technical solution, the valve spring can be sleeved on the heat-conducting rod, which is convenient for subsequent transfer into the quenching liquid.

[0024] Furthermore, a plurality of the heat-conducting blocks are distributed on the outer wall of the heat-conducting plate in a ring array, and one of the heat-conducting blocks is located at the lower part of the pool.

[0025] By adopting the above technical solution, the valve spring on one heat-conducting rod can be immersed in the quenching liquid, while the valve springs on other heat-conducting rods will not be immersed in the quenching liquid.

[0026] In summary, the utility model mainly has the following beneficial effects:

[0027] The utility model is provided with a heat conducting block, a rotating shaft, a heat conducting plate, a groove, a spring and a limiting column. When the heat conducting plate rotates, it drives the heat conducting block to rotate, and then drives the heat conducting rod and the valve spring to rotate. When the heat conducting block is transferred into the quenching liquid, the valve spring can be quenched. At this time, the driving motor stops driving the heat conducting plate to rotate, and the heat conducting plate is stopped for 30 seconds. Then the user can press the limiting column on the upper left heat conducting rod, so that the limiting column moves into the groove and no longer limits the valve spring. At this time, the valve spring on the heat conducting rod can be taken out, and then the quenched valve spring is sleeved on the heat conducting rod, and the limiting column is loosened, so that the limiting column is reset and blocks the valve. The valve spring is prevented from falling off the heat-conducting rod. In this way, the valve spring can be completely immersed in the quenching liquid for quenching treatment, thereby improving the quenching effect on the valve spring and avoiding that part of the valve spring cannot contact with the quenching liquid. At the same time, this method does not need to add a pump body to spray the quenching liquid onto the valve spring, thereby saving energy, and does not need to recycle the quenching liquid. It also avoids the waste caused by splashing the quenching liquid by the spraying method. Moreover, since the heat-conducting plate is in a vertical state, the quenching liquid remaining on the valve spring or the heat-conducting rod will drip downward by itself, thereby reducing the residual amount of quenching liquid attached to the heat-conducting plate, the heat-conducting rod and the valve spring. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0029] Figure 2 It is a schematic diagram of the overall front section structure of the utility model;

[0030] Figure 3 It is a schematic diagram of the overall side structure of the utility model;

[0031] Figure 4 It is a schematic diagram of the three-dimensional structure of the rotating shaft of the utility model;

[0032] Figure 5 This is a schematic diagram of the cross-sectional structure of the heat conducting rod of the utility model;

[0033] Figure 6 For the utility model Figure 5 Schematic diagram of the enlarged structure at point A in the middle.

[0034] In the figure: 1. bottom plate; 2. water pool; 3. drain pipe; 4. fixing plate; 5. heat transfer plate; 6. protective cover; 7. high-frequency heating turntable; 8. heat transfer block; 9. heat transfer rod; 10. valve spring; 11. rotating shaft; 12. baffle; 13. driving motor; 14. active bevel gear; 15. driven bevel gear; 16. support column; 17. support ring; 18. drain valve; 19. groove; 20. spring; 21. limit column; 22. sealing ring; 23. time relay. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0036] The following describes an embodiment of the utility model based on its overall structure.

[0037] Embodiment 1:

[0038] A valve spring high frequency induction heating continuous quenching device, such as Figure 1-Figure 6 As shown, it includes a bottom plate 1, a water pool 2 is installed on the top of the bottom plate 1, a fixing plate 4 is provided on the top of the water pool 2, and a rotating shaft 11 is connected to the fixing plate 4 through a bearing, a heat conducting plate 5 is installed at one end of the rotating shaft 11, and a plurality of heat conducting blocks 8 are installed on the outer wall of the heat conducting plate 5, a high-frequency heating turntable 7 is installed on the outer surface of the heat conducting plate 5, and a protective cover 6 is provided on the high-frequency heating turntable 7, and the protective cover 6 can shield and protect the high-frequency heating turntable 7 to prevent the quenching liquid from flowing to the surface of the high-frequency heating turntable 7, thereby improving The service life of the high-frequency heating turntable 7, the outer surface of the heat-conducting block 8 is installed with a heat-conducting rod 9, the outer wall of the heat-conducting rod 9 is sleeved with a valve spring 10, and the limiting column 21 is located on the outer surface of the valve spring 10. The valve spring 10 can be sleeved on the heat-conducting rod 9, which is convenient for subsequent transfer to the quenching liquid. When the heat-conducting plate 5 rotates, it will drive the heat-conducting block 8 to rotate, and then drive the heat-conducting rod 9 and the valve spring 10 to rotate. When the heat-conducting block 8 is transferred into the quenching liquid, the valve spring 10 can be quenched.

[0039] See also Figure 1-Figure 5 , multiple heat-conducting blocks 8 are distributed on the outer wall of the heat-conducting disk 5 in a circular array, and one heat-conducting block 8 is located at the lower part of the interior of the water pool 2, so that the valve spring 10 on one heat-conducting rod 9 can be immersed in the quenching liquid, while the valve springs 10 on other heat-conducting rods 9 will not be immersed in the quenching liquid, and a groove 19 is opened inside the heat-conducting rod 9, and a spring 20 is installed inside the groove 19, and one end of the spring 20 is connected to a limiting column 21 extending to the outside of the heat-conducting rod 9, and a drain pipe 3 is installed at the lower side of the water pool 2, and a drain valve 18 is installed on the drain pipe 3. When the quenching liquid needs to be discharged, the drain valve 18 can be opened so that the quenching liquid can be discharged through the drain pipe 3, and the limiting column 21 is slidably connected to the groove 19, and the spring 20 is made of stainless steel. The limiting column 21 can be moved into the groove 19 and squeeze the spring 20, so that the spring 20 is compressed, which is convenient for the subsequent pushing of the limiting column 21 to reset and move.

[0040] See also Figure 1-Figure 4 A driving motor 13 is also provided on the top of the pool 2. The output end of the driving motor 13 is connected to a driving bevel gear 14. When the heat conducting plate 5 needs to be rotated, the driving motor 13 can be started. The driving motor 13 can drive the driving bevel gear 14 to rotate, so as to drive the driven bevel gear 15 to rotate. The outer wall of the rotating shaft 11 is sleeved with the driven bevel gear 15. The driving bevel gear 14 is meshed with the driven bevel gear 15. When the driving bevel gear 14 rotates, it drives the driven bevel gear 15 to rotate, and the driven bevel gear 15 drives the rotating shaft 11 to rotate. Baffles 12 are provided on both sides of the top of the pool 2. A time relay 23 is installed on the other side of the pool 2. The time relay 23 is electrically connected to the driving motor 13 so that the driving motor 13 can be started or turned off by the time relay 23.

[0041] Embodiment 2:

[0042] Based on the above-mentioned embodiment 1, since the heat conducting plate 5 is connected to the end of the rotating shaft 11, the rotating shaft 11 will bear the pressure applied by the heat conducting plate 5. In order to share the pressure borne by the rotating shaft 11 and improve the stability of the rotating shaft 11 during rotation, the following structure is set.

[0043] Specifically, a support column 16 is also provided on the top of the pool 2, and a support ring 17 is installed on the top of the support column 16. The inner wall of the support ring 17 contacts the outer wall of the rotating shaft 11. The setting of the support column 16 and the support ring 17 can support the rotating shaft 11 and improve the stability of the rotating shaft 11 when it rotates.

[0044] Embodiment three:

[0045] On the basis of the above-mentioned first embodiment, in order to prevent the quenching liquid from entering into the groove 19 through the gap between the heat-conducting rod 9 and the limiting column 21, the following structure is provided.

[0046] See also Figure 6 A sealing ring 22 is provided between the limiting column 21 and the heat conducting rod 9 . The setting of the sealing ring 22 can improve the sealing between the heat conducting rod 9 and the limiting column 21 , and prevent the quenching liquid from penetrating into the groove 19 .

[0047] The working principle of the utility model is as follows: first, the staff installs the device and turns on the power supply, adds the quenching liquid into the water pool 2, then presses the limit column 21, so that the limit column 21 moves into the groove 19, and then the valve spring 10 is sleeved on the heat-conducting rod 9, and then the limit column 21 is loosened, so that the limit column 21 is reset and moves to limit the valve spring 10, and then the high-frequency heating turntable 7 is started, and the high-frequency heating turntable 7 can be heated, and the valve spring 10 is heated through the heat-conducting block 8 and the heat-conducting rod 9, and then the driving motor 13 is started, and the driving motor 13 can drive the active bevel gear 14 to rotate, and then the drive motor 13 is driven to drive the active bevel gear 14 to rotate. The driven bevel gear 15 rotates and drives the rotating shaft 11 to rotate, and the rotating shaft 11 drives the heat conducting plate 5 to rotate, so that the valve spring 10 is immersed in the quenching liquid, so as to achieve the purpose of cooling. At the same time, after a valve spring 10 is completely immersed in the quenching liquid in the water pool 2, the driving motor 13 will be turned off for 30 seconds, so that the valve spring 10 can be immersed in the quenching liquid for 30 seconds. After 30 seconds, the driving motor 13 works, thereby rotating the heat conducting plate 5, and the valve spring 10 that has been quenched and cooled is rotated out of the water pool 2, and the next heated valve spring 10 will be immersed in the water pool 2 and continue to stay for 30 seconds;

[0048] At this time, the staff can press the limiting column 21 on the heat-conducting rod 9 that is rotated out of the water pool 2, so that the limiting column 21 moves into the groove 19 and no longer limits the cooled valve spring 10. Then the valve spring 10 can be taken out, and the valve spring 10 to be quenched is sleeved on the heat-conducting rod 9, and the limiting column 21 is loosened, so that the limiting column 21 limits the valve spring 10. In this way, the purpose of continuous quenching of the valve spring 10 can be achieved.

[0049] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A high-frequency induction heating continuous quenching device for valve springs, comprising a base plate (1), characterized in that: A water pool (2) is installed on the top of the base plate (1), a fixing plate (4) is provided on the top of the water pool (2), and a rotating shaft (11) is connected to the fixing plate (4) via a bearing, a heat conducting plate (5) is installed on one end of the rotating shaft (11), and a plurality of heat conducting blocks (8) are installed on the outer wall of the heat conducting plate (5), a heat conducting rod (9) is installed on the outer surface of the heat conducting block (8), and a groove (19) is provided inside the heat conducting rod (9), a spring (20) is installed inside the groove (19), and one end of the spring (20) is connected to a limiting column (21) extending to the outside of the heat conducting rod (9).

2. The high-frequency induction heating continuous quenching device for valve springs according to claim 1, characterized in that: A high-frequency heating turntable (7) is installed on the outer surface of the heat-conducting disk (5), and a protective cover (6) is provided on the high-frequency heating turntable (7).

3. The high-frequency induction heating continuous quenching device for valve springs according to claim 1, characterized in that: A driving motor (13) is also provided on the top of the water pool (2), and an output end of the driving motor (13) is connected to a driving bevel gear (14).

4. The high-frequency induction heating continuous quenching device for valve springs according to claim 3, characterized in that: A driven bevel gear (15) is sleeved on the outer wall of the rotating shaft (11), and the driving bevel gear (14) is meshed with the driven bevel gear (15).

5. The high-frequency induction heating continuous quenching device for valve springs according to claim 1, characterized in that: A support column (16) is also provided on the top of the water pool (2), and a support ring (17) is installed on the top of the support column (16).

6. The high-frequency induction heating continuous quenching device for valve springs according to claim 1, characterized in that: A drainage pipe (3) is installed below one side of the water pool (2), and a drainage valve (18) is installed on the drainage pipe (3).

7. The high-frequency induction heating continuous quenching device for valve springs according to claim 1, characterized in that: A sealing ring (22) is provided between the limiting column (21) and the heat conducting rod (9).

8. The high-frequency induction heating continuous quenching device for valve springs according to claim 1, characterized in that: The limiting column (21) is slidably connected to the groove (19), and the spring (20) is made of stainless steel.

9. The high-frequency induction heating continuous quenching device for valve springs according to claim 1, characterized in that: The outer wall of the heat-conducting rod (9) is sleeved with a valve spring (10), and the limiting column (21) is located on the outer surface of the valve spring (10).

10. The high-frequency induction heating continuous quenching device for valve springs according to claim 1, characterized in that: The plurality of heat-conducting blocks (8) are distributed in a ring array on the outer wall of the heat-conducting plate (5), and one heat-conducting block (8) is located at the lower part of the pool (2).

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