Tinning machine for copper wire processing
By introducing air-drying components into the plating machine, the problem of insufficient heat dissipation of copper wire and tin liquid adhesion after plating is solved, and better plating effect and copper wire stability are achieved.
Patent Information
- Application Number
- CN202421992745.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing tin plating machines do not air-dry after plating, resulting in insufficient heat dissipation of copper wires and easy adhesion of tin liquid, affecting the plating effect.
A copper wire processing plating machine is designed, including wire laying components, guide components, air drying components and wire retraction components. Through the coordinated work of these components, the placement, guidance, tin plating, air drying and wire retraction of copper wire is realized.
Through the use of air-drying components, ensure that the copper wire after tin plate can effectively dissipate heat, avoid tin liquid adhesion, and improve the plating effect and the stability of the copper wire.
Smart Images
Figure CN222948436U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tinning machines, in particular to a tinning machine for copper wire processing. Background Art
[0002] Copper wire can be used as a conductor. It has good electrical conductivity and is widely used in the manufacture of wires, cables, brushes, etc. Copper wire can be used to make magnetic instruments that must be protected from magnetic interference. However, copper is very easy to oxidize in the air, and the finer the particle size, the more serious the oxidation, because a dense oxide film will be formed on the surface of tin to prevent the continued oxidation of tin. Therefore, tinning the copper surface can improve the oxidation resistance of copper to a certain extent. Tinned copper has good stability, conductivity, wear resistance, corrosion resistance and electromagnetic shielding, and has good application prospects. However, the current tinning machine rewinds the wire after tinning, which will cause insufficient heat dissipation of the copper wire, causing the tin on the copper wire to stick. Utility Model Content
[0003] In order to solve the above problems, the utility model provides a tinning machine for copper wire processing, wherein a wire-releasing assembly is used to release the copper wire, a first guide assembly, a second guide assembly, a third guide assembly and a fourth guide assembly are used to guide the copper wire for tinning, an air-drying assembly is used to air-dry the tinned copper wire, and a wire-collecting assembly is used to collect the air-dried tinned copper wire.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is to provide a tinning machine for copper wire processing, including a base, a wire-paying assembly and a first guide assembly installed on the base, a second guide assembly and a third guide assembly installed on the base, a fourth guide assembly and an air-drying assembly installed on the base, and a wire-receiving assembly installed on the base, the wire-paying assembly, the first guide assembly, the second guide assembly, the third guide assembly, the fourth guide assembly, the air-drying assembly and the wire-receiving assembly are arranged in sequence according to the process, the base is provided with a tinning trough, and the second guide assembly and the third guide assembly are both located in the tinning trough.
[0005] As a preferred embodiment, the pay-off assembly includes a front first support column and a front second support column installed on the base, a front third support column installed on the base, and a first pay-off roller and a second pay-off roller, the front second support column is located between the front first support column and the front third support column, the front first support column is provided with a front first placement groove, the front second support column is provided with a front second placement groove, the front third support column is provided with a front third placement groove, one end of the first pay-off roller is placed in the front first placement groove, and the other end of the first pay-off roller is placed in the front second placement groove, one end of the second pay-off roller is placed in the front third placement groove, and the other end of the second pay-off roller is placed in the front second placement groove.
[0006] As a preferred embodiment, the first guide assembly includes a first front guide support column and a first rear guide support column installed on the base, a first guide column, a first front guide wheel and a first rear guide wheel rotatably installed on the first guide column, one end of the first guide column is installed on the first front guide support column, and the other end of the first guide column is installed on the first rear guide support column.
[0007] As a preferred embodiment, the base is provided with a second front placement slot, a second rear placement slot, a third front placement slot and a third rear placement slot, and the base has a second front placement column, a second rear placement column, a third front placement column and a third rear placement column, the second front placement column is detachably installed in the second front placement slot, the second rear placement column is detachably installed in the second rear placement slot, the third front placement column is detachably installed in the third front placement slot, and the third rear placement column is detachably installed in the third rear placement slot.
[0008] As a preferred embodiment, the second guide assembly includes a second guide column installed on the base, a second front guide wheel and a second rear guide wheel rotatably installed on the second guide column, one end of the second guide column is installed in the second front placement groove, and the other end of the second guide column is installed in the second rear placement groove, the bottom of the second front placement column abuts against one end of the second guide column, and the bottom of the second rear placement column abuts against the other end of the second guide column.
[0009] As a preferred embodiment, the third guide assembly includes a third guide column installed on the base, a third front guide wheel and a third rear guide wheel rotatably installed on the third guide column, one end of the third guide column is installed in the third front placement groove, and the other end of the third guide column is installed in the third rear placement groove, the bottom of the third front placement column abuts against one end of the third guide column, and the bottom of the third rear placement column abuts against the other end of the third guide column.
[0010] As a preferred solution, the fourth guide assembly includes a fourth front guide support column and a fourth rear guide support column installed on the base, a fourth guide column, a fourth front guide wheel and a fourth rear guide wheel rotatably installed on the fourth guide column, one end of the fourth guide column is installed on the fourth front guide support column, and the other end of the fourth guide column is installed on the fourth rear guide support column.
[0011] As a preferred solution, the air-drying assembly includes a first air dryer, a second air dryer, a third air dryer and a fourth air dryer installed on the base, the first air dryer is matched with the second air dryer, and the third air dryer is matched with the fourth air dryer.
[0012] As a preferred embodiment, the wire-taking assembly includes a first rear support column and a second rear support column installed on the base, a third rear support column installed on the base, a first wire-taking roller and a second wire-taking roller, a first wire-taking motor and a second wire-taking motor installed on the base, and a first transmission belt and a second transmission belt, the second rear support column is located between the first rear support column and the third rear support column, the first rear support column is provided with a first rear placement groove, the second rear support column is provided with a second rear placement groove, and the third rear support column is provided with a third rear placement groove, one end of the first wire-taking roller is rotatably placed in the first rear placement groove, the other end of the first wire-taking roller is rotatably placed in the second rear placement groove, one end of the second wire-taking roller is rotatably placed in the third rear placement groove, and the other end of the second wire-taking roller is rotatably placed in the second rear placement groove, one end of the first transmission belt is installed at the output end of the first wire-taking motor, the other end of the first transmission belt is installed at the transmission end of the first wire-taking roller, one end of the second transmission belt is installed at the output end of the second wire-taking motor, and the other end of the second transmission belt is installed at the transmission end of the second wire-taking roller.
[0013] The beneficial effects of the utility model are as follows: the wire-releasing assembly is used to release the copper wire, the first guide assembly, the second guide assembly, the third guide assembly and the fourth guide assembly are used to guide the copper wire for tinning, the air-drying assembly is used to air-dry the tinned copper wire, and the wire-collecting assembly is used to collect the air-dried tinned copper wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model is a schematic diagram of the overall structure of a tinning machine for copper wire processing.
[0015] Figure 2 for Figure 1 A schematic structural diagram of a base in a tinning machine for copper wire processing.
[0016] Figure 3 for Figure 2 Schematic diagram of the structure of the base from another angle.
[0017] Figure 4 for Figure 1 A schematic structural diagram of a wire pay-off assembly and a wire take-up assembly in a tinning machine for copper wire processing.
[0018] Figure 5 for Figure 1 A schematic structural diagram of a first guide assembly, a second guide assembly, a third guide assembly and a fourth guide assembly in a tinning machine for copper wire processing.
[0019] Figure 6 for Figure 1 A schematic structural diagram of an air drying component in a tinning machine for copper wire processing.
[0020] Description of the accompanying drawings: 100, base; 110, tinning tank; 120, second front placement tank; 130, second rear placement tank; 140, third front placement tank; 150, third rear placement tank; 160, second front placement column; 170, second rear placement column; 180, third front placement column; 190, third rear placement column; 100a, sealing plug; 200, wire release assembly; 210, front first support column; 211, front first placement tank; 220, front first 2nd support column; 221, front second placement slot; 230, front third support column; 231, front third placement slot; 240, first pay-off roller; 250, second pay-off roller; 300, first guide assembly; 310, first front guide support column; 320, first rear guide support column; 330, first guide column; 340, first front guide wheel; 350, first rear guide wheel; 400, second guide assembly; 410, second guide column; 420, second front guide 430, second rear guide wheel; 500, third guide assembly; 510, third guide column; 520, third front guide wheel; 530, third rear guide wheel; 600, fourth guide assembly; 610, fourth front guide support column; 620, fourth rear guide support column; 630, fourth guide column; 640, fourth front guide wheel; 650, fourth rear guide wheel; 700, air drying assembly; 710, first air dryer; 720, second air dryer; 7 30. The third air dryer; 740. The fourth air dryer; 800. The wire take-up assembly; 810. The first rear support column; 811. The first rear placement slot; 820. The second rear support column; 821. The second rear placement slot; 830. The third rear support column; 831. The third rear placement slot; 840. The first wire take-up roller; 850. The second wire take-up roller; 860. The first wire take-up motor; 870. The second wire take-up motor; 880. The first transmission belt; 890. The second transmission belt. DETAILED DESCRIPTION
[0021] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] like Figures 1 to 6 As shown, the utility model provides a tinning machine for copper wire processing, including a base 100, a wire pay-off assembly 200 and a first guide assembly 300 installed on the base 100, a second guide assembly 400 and a third guide assembly 500 installed on the base 100, a fourth guide assembly 600 and an air-drying assembly 700 installed on the base 100, and a wire taking-up assembly 800 installed on the base 100. The wire pay-off assembly 200, the first guide assembly 300, the second guide assembly 400, the third guide assembly 500, the fourth guide assembly 600, the air-drying assembly 700 and the wire taking-up assembly 800 are arranged in sequence according to the process, the base 100 is provided with a tinning tank 110, and the second guide assembly 400 and the third guide assembly 500 are both located in the tinning tank 110. The wire-releasing assembly 200 is used to release the copper wire, the first guide assembly 300, the second guide assembly 400, the third guide assembly 500 and the fourth guide assembly 600 are used to guide the copper wire for tinning, the air-drying assembly 700 is used to air-dry the tinned copper wire, and the wire-collecting assembly 800 is used to collect the air-dried tinned copper wire.
[0025] The wire-releasing assembly 200 includes a front first support column 210 and a front second support column 220 installed on the base 100, a front third support column 230 installed on the base 100, and a first wire-releasing roller 240 and a second wire-releasing roller 250. The front second support column 220 is located between the front first support column 210 and the front third support column 230. The front first support column 210 is provided with a front first placement groove 211, the front second support column 220 is provided with a front second placement groove 221, and the front third support column 230 is provided with a front second placement groove 221. 230 is provided with a front third placement groove 231, one end of the first pay-off roller 240 is placed in the front first placement groove 211, the other end of the first pay-off roller 240 is placed in the front second placement groove 221, one end of the second pay-off roller 250 is placed in the front third placement groove 231, and the other end of the second pay-off roller 250 is placed in the front second placement groove 221; the first pay-off roller 240 and the second pay-off roller 250 wound with copper wire are placed separately, and when the copper wire is used up, they can be removed and replaced.
[0026] The first guide assembly 300 includes a first front guide support column 310 and a first rear guide support column 320 installed on the base 100, a first guide column 330, a first front guide wheel 340 and a first rear guide wheel 350 rotatably installed on the first guide column 330, one end of the first guide column 330 is installed on the first front guide support column 310, and the other end of the first guide column 330 is installed on the first rear guide support column 320; the line released from the first pay-off roller 240 is guided by the first front guide wheel 340 and then sent to the second guide assembly 400, and the line released from the second pay-off roller 250 is guided by the first rear guide wheel 350 and then sent to the second guide assembly 400.
[0027] The base 100 is provided with a second front placement groove 120, a second rear placement groove 130, a third front placement groove 140 and a third rear placement groove 150. The base 100 has a second front placement column 160, a second rear placement column 170, a third front placement column 180 and a third rear placement column 190. The second front placement column 160 is detachably installed in the second front placement groove 120, the second rear placement column 170 is detachably installed in the second rear placement groove 130, the third front placement column 180 is detachably installed in the third front placement groove 140, and the third rear placement column 190 is detachably installed in the third rear placement groove 150.
[0028] In one of the embodiments, a sealing plug 100a is further included. The base is provided with a drainage hole, which is connected to the tin plating tank 110. The sealing plug 100a is detachably installed on the drainage hole. When it is necessary to discharge the tin plating liquid after a certain period of use, the sealing plug 100a can be removed from the drainage hole and then the drainage can be carried out.
[0029] The second guide assembly 400 includes a second guide column 410 installed on the base 100, a second front guide wheel 420 and a second rear guide wheel 430 rotatably installed on the second guide column 410, one end of the second guide column 410 is installed in the second front placement groove 120, and the other end of the second guide column 410 is installed in the second rear placement groove 130, the bottom of the second front placement column 160 abuts against one end of the second guide column 410, and the bottom of the second rear placement column 170 abuts against the other end of the second guide column 410; the line guided by the first front guide wheel 340 is then guided by the second front guide wheel 420 to the third guide assembly 500, and the line guided by the first rear guide wheel 350 is then guided by the second rear guide wheel 430 to the third guide assembly 500. Since one end of the second guide column 410 is installed in the second front placement groove 120, and the other end of the second guide column 410 is installed in the second rear placement groove 130, when the second guide column 410 or the second front guide wheel 420 or the second rear guide wheel 430 is damaged, the second front placement column 160 and the second rear placement column 170 can be taken out from the second front placement groove 120 and the second rear placement groove 130 respectively, and then the second guide column 410 can be taken out to replace the damaged second guide column 410 or the second front guide wheel 420 or the second rear guide wheel 430, and the replaced second guide column 410 can be put back.
[0030] The third guide assembly 500 includes a third guide column 510 installed on the base 100, a third front guide wheel 520 and a third rear guide wheel 530 rotatably installed on the third guide column 510, one end of the third guide column 510 is installed in the third front placement slot 140, and the other end of the third guide column 510 is installed in the third rear placement slot 150, the bottom of the third front placement column 180 abuts against one end of the third guide column 510, and the bottom of the third rear placement column 190 abuts against the other end of the third guide column 510. The wire guided by the second front guide wheel 420 is then guided by the third front guide wheel 520 to the fourth guide assembly 600, and the wire guided by the second rear guide wheel 430 is then guided by the third rear guide wheel 530 to the fourth guide assembly 600. Since one end of the third guide column 510 is installed in the third front placement groove 140, and the other end of the third guide column 510 is installed in the third rear placement groove 150, when the third guide column 510 or the third front guide wheel 520 or the third rear guide wheel 530 is damaged, the third front placement column 180 and the third rear placement column 190 can be taken out from the third front placement groove 140 and the third rear placement groove 150 respectively, and then the third guide column 510 can be taken out to replace the damaged third guide column 510 or the third front guide wheel 520 or the third rear guide wheel 530, and the replaced third guide column 510 can be put back.
[0031] The fourth guide assembly 600 includes a fourth front guide support column 610 and a fourth rear guide support column 620 installed on the base 100, a fourth guide column 630, a fourth front guide wheel 640 and a fourth rear guide wheel 650 rotatably installed on the fourth guide column 630, one end of the fourth guide column 630 is installed on the fourth front guide support column 610, and the other end of the fourth guide column 630 is installed on the fourth rear guide support column 620. The line guided by the third front guide wheel 520 is then guided by the fourth front guide wheel 640 to be sent to the wire take-up assembly 800 for wire take-up, and the line guided by the third rear guide wheel 530 is then guided by the fourth rear guide wheel 650 to be sent to the wire take-up assembly 800.
[0032] The air drying assembly 700 includes a first air dryer 710, a second air dryer 720, a third air dryer 730 and a fourth air dryer 740 installed on the base 100. The first air dryer 710 is matched with the second air dryer 720, and the third air dryer 730 is matched with the fourth air dryer 740. When working, the first air dryer 710 and the second air dryer 720 are blown opposite to each other, and the cold air blown out can dry the copper wire guided by the fourth front guide wheel 640 to the wire collection assembly 800, so that the tin liquid has solidified on the copper wire when the copper wire is collected, so as to avoid the adhesion of the tin liquid to affect the tin plating effect; similarly, the third air dryer 730 and the fourth air dryer 740 are blown opposite to each other, and the cold air blown out can dry the copper wire guided by the fourth rear guide wheel 650 to the wire collection assembly 800, so that the tin liquid has solidified on the copper wire when the copper wire is collected, so as to avoid the adhesion of the tin liquid to affect the tin plating effect.
[0033] The wire-taking assembly 800 includes a first rear support column 810 and a second rear support column 820 installed on the base 100, a third rear support column 830 installed on the base 100, a first wire-taking roller 840 and a second wire-taking roller 850, a first wire-taking motor 860 and a second wire-taking motor 870 installed on the base 100, and a first transmission belt 880 and a second transmission belt 890. The second rear support column 820 is located between the first rear support column 810 and the third rear support column 830. The first rear support column 810 is provided with a first rear placement groove 811, the second rear support column 820 is provided with a second rear placement groove 821, and the third rear support column 830 is provided with a third rear placement groove 831. One end of the first wire-taking roller 840 is rotatably placed in the first rear placement groove 811, and the other end of the first wire-taking roller 840 is rotatably placed in the second rear placement groove 821. One end of the second wire-taking roller 850 is rotatably placed in the third rear placement groove 831. The other end of the second take-up roller 850 is rotated and placed in the rear second placement groove 821, one end of the first transmission belt 880 is installed on the output end of the first take-up motor 860, the other end of the first transmission belt 880 is installed on the transmission end of the first take-up roller 840, one end of the second transmission belt 890 is installed on the output end of the second take-up motor 870, and the other end of the second transmission belt 890 is installed on the transmission end of the second take-up roller 850; the first take-up motor 860 drives the first take-up roller 840 to rotate through the first transmission belt 880, and the rotation of the first take-up roller 840 can take up the copper wire guided by the fourth front guide wheel 640; similarly, the second take-up motor 870 drives the second take-up roller 850 to rotate through the second transmission belt 890, and the rotation of the second take-up roller 850 can take up the copper wire guided by the fourth rear guide wheel 650. In summary, the utility model can tin two copper wires with high efficiency.
[0034] The above implementation modes are merely descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering and technical personnel in the field shall fall within the protection scope determined by the claims of the present invention.
Claims
1. A tinning machine for copper wire processing, characterized in that: It includes a base, a wire-paying assembly and a first guide assembly installed on the base, a second guide assembly and a third guide assembly installed on the base, a fourth guide assembly and an air-drying assembly installed on the base, and a wire-receiving assembly installed on the base. The wire-paying assembly, the first guide assembly, the second guide assembly, the third guide assembly, the fourth guide assembly, the air-drying assembly and the wire-receiving assembly are arranged in sequence according to the process. The base is provided with a tinning tank, and the second guide assembly and the third guide assembly are both located in the tinning tank.
2. A tinning machine for copper wire processing according to claim 1, characterized in that: The pay-off assembly includes a first front support column and a second front support column installed on the base, a third front support column installed on the base, and a first pay-off roller and a second pay-off roller, the second front support column is located between the first front support column and the third front support column, the first front support column is provided with a first front placement groove, the second front support column is provided with a second front placement groove, the third front support column is provided with a third front placement groove, one end of the first pay-off roller is placed in the first front placement groove, the other end of the first pay-off roller is placed in the second front placement groove, one end of the second pay-off roller is placed in the third front placement groove, and the other end of the second pay-off roller is placed in the second front placement groove.
3. The tinning machine for copper wire processing according to claim 1, characterized in that: The first guide assembly includes a first front guide support column and a first rear guide support column installed on the base, a first guide column, a first front guide wheel and a first rear guide wheel rotatably installed on the first guide column, one end of the first guide column is installed on the first front guide support column, and the other end of the first guide column is installed on the first rear guide support column.
4. The tinning machine for copper wire processing according to claim 1, characterized in that: The base is provided with a second front placement slot, a second rear placement slot, a third front placement slot and a third rear placement slot, and the base has a second front placement column, a second rear placement column, a third front placement column and a third rear placement column, the second front placement column is detachably installed in the second front placement slot, the second rear placement column is detachably installed in the second rear placement slot, the third front placement column is detachably installed in the third front placement slot, and the third rear placement column is detachably installed in the third rear placement slot.
5. A tinning machine for copper wire processing according to claim 4, characterized in that: The second guide assembly includes a second guide column installed on the base, a second front guide wheel and a second rear guide wheel rotatably installed on the second guide column, one end of the second guide column is installed in the second front placement groove, and the other end of the second guide column is installed in the second rear placement groove, the bottom of the second front placement column abuts against one end of the second guide column, and the bottom of the second rear placement column abuts against the other end of the second guide column.
6. A tinning machine for copper wire processing according to claim 4, characterized in that: The third guide assembly includes a third guide column installed on the base, a third front guide wheel and a third rear guide wheel rotatably installed on the third guide column, one end of the third guide column is installed in the third front placement groove, and the other end of the third guide column is installed in the third rear placement groove, the bottom of the third front placement column abuts against one end of the third guide column, and the bottom of the third rear placement column abuts against the other end of the third guide column.
7. The tinning machine for copper wire processing according to claim 1, characterized in that: The fourth guide assembly includes a fourth front guide support column and a fourth rear guide support column installed on the base, a fourth guide column, a fourth front guide wheel and a fourth rear guide wheel rotatably installed on the fourth guide column, one end of the fourth guide column is installed on the fourth front guide support column, and the other end of the fourth guide column is installed on the fourth rear guide support column.
8. The tinning machine for copper wire processing according to claim 1, characterized in that: The air-drying assembly includes a first air dryer, a second air dryer, a third air dryer and a fourth air dryer installed on the base, the first air dryer is matched with the second air dryer, and the third air dryer is matched with the fourth air dryer.
9. The tinning machine for copper wire processing according to claim 1, characterized in that: The wire-taking assembly includes a first rear support column and a second rear support column installed on the base, a third rear support column installed on the base, a first wire-taking roller and a second wire-taking roller, a first wire-taking motor and a second wire-taking motor installed on the base, and a first transmission belt and a second transmission belt, the second rear support column is located between the first rear support column and the third rear support column, the first rear support column is provided with a first rear placement groove, the second rear support column is provided with a second rear placement groove, and the third rear support column is provided with a third rear placement groove, one end of the first wire-taking roller is rotatably placed in the first rear placement groove, the other end of the first wire-taking roller is rotatably placed in the second rear placement groove, one end of the second wire-taking roller is rotatably placed in the third rear placement groove, and the other end of the second wire-taking roller is rotatably placed in the second rear placement groove, one end of the first transmission belt is installed at the output end of the first wire-taking motor, the other end of the first transmission belt is installed at the transmission end of the first wire-taking roller, one end of the second transmission belt is installed at the output end of the second wire-taking motor, and the other end of the second transmission belt is installed at the transmission end of the second wire-taking roller.