Horizontal sewing machine set
By designing a horizontal sewing machine set, using technical means such as positioning seats, swing shuttles, lifting components and traveling drive blocks, the problems of crooked seams and high labor intensity of workers are solved, and the efficient operation of sewing equipment and the improvement of product quality are achieved.
Patent Information
- Application Number
- CN202321740357.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-05
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2033-07-05
AI Technical Summary
Existing sewing machines are prone to skewed seams when sewing shell-shaped products, and flip-up and lifting poses a huge load on workers, affecting production efficiency and product quality.
A horizontal sewing machine set is designed, including the sewing machine body and a horizontally arranged placement platform. The product is positioned through the positioning seat and the swing shuttle, and the height of the placement platform is adjusted by the lifting components to achieve smooth placement of the product. The product is automatically advanced through the coordination of the traveling drive block and the traveling slider.
It effectively solves the problems of crooked seams and high labor intensity for workers, improves the work efficiency and product quality of sewing equipment, and reduces the labor intensity for workers.
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Figure CN222948589U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sewing equipment, and in particular relates to a horizontal sewing machine group. Background Art
[0002] Sewing is mainly a process of sewing and wrapping cloth, leather and other products through sewing machines to achieve partial assembly of products. In the production of shell products, taking bags as a reference, it is necessary to sew the outer cloth, lining cloth, zipper, etc. to combine them with the product body to obtain the required product.
[0003] At present, luggage processing manufacturers usually choose ZS-1341 computer direct-drive high-head sewing machines. When using this type of sewing machine to sew the lining and zippers of luggage, the luggage is hung on the round head under the sewing machine head. Due to the gravity of the luggage itself, its lower part will always tilt toward the side of the sewing machine body. Therefore, it is necessary to manually support the luggage body to complete the sewing, and it is also necessary to manually rotate the luggage at the corner to complete the flipping of the luggage. Smaller suitcases weigh about 3kg, and heavier ones can reach 5kg. Each flip and lift will generate a huge load for the workers. In addition, the sewing equipment is prone to skewed seams during use, which directly affects product quality.
[0004] The utility model patent with publication number CN216514527U discloses a luggage sewing device, including a sewing machine, a placing table, a sewing needle cylinder, a pressing sheet and luggage. The device hangs the luggage on the placing table and moves the luggage to achieve single-side sewing of the luggage. By observing the drawings of the document, it can be seen that the device can only sew on one side, and the sewing of each side requires adjusting the direction of the luggage. Although the pressing sheet can ensure that the single-side wiring will not shake violently to a certain extent, the luggage needs to be removed and re-fixed after adjusting the direction each time the direction is changed, which will undoubtedly reduce production efficiency and make it unsuitable for mass production. In addition, there are also problems with how the device aligns the wiring at the corners.
[0005] In summary, we have designed a sewing machine that can make the sewing machine run smoothly and evenly on shell-shaped products such as bags without affecting the working efficiency of the sewing equipment, and can effectively reduce the work intensity of workers. Summary of the invention
[0006] The utility model aims to provide a horizontal sewing machine set to solve the problem that the existing sewing machine mentioned in the background art is prone to skewed seam lines during the sewing process of the shell and the overturning and lifting will cause great load on the workers.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it includes a sewing machine body and a horizontally arranged placement platform, the needle of the sewing machine body is horizontally arranged and moves in the horizontal direction, a positioning seat is fixed on the sewing machine body, the end of the positioning seat is placed above the top surface of the placement platform, and a shuttle used in conjunction with the needle is provided on the positioning seat, and the positioning seat is used to fit the inner wall of the product close to the needle on the sewing machine body to position one side of the product.
[0008] Preferably, a frame is provided below the placement platform, a lifting assembly is fixed on the frame, the placement platform is placed on the lifting assembly, and the lifting assembly is used to adjust the position of the placement platform in the vertical direction.
[0009] Preferably, the positioning seat is arranged to penetrate the placing platform from the bottom of the placing platform, and the placing platform has a through groove penetrating it from the top surface downward on one side edge thereof, and the through groove also penetrates the side wall of the side edge of the placing platform, and the positioning seat can be translated from the edge of the placing platform into the through groove.
[0010] Preferably, there is a passage between the through groove and the sewing machine body for accommodating a human forearm to enter, and the passage is located on a side in front of the sewing line of the product in the direction of product travel.
[0011] Preferably, the surface of the positioning seat that contacts the inner wall of the product is a convex surface.
[0012] Preferably, the sewing body includes a machine head, a clamping foot, a clamping plate and a needle module, the clamping foot is horizontally installed on the machine head, the clamping plate is fixed on the positioning seat and cooperates with the clamping foot to pre-clamp the side wall of the product, and the needle module is horizontally arranged on the machine head and can make the needle extend and retract in the horizontal direction.
[0013] Preferably, a travel drive block is provided on the machine head, and a travel presser foot is horizontally installed on the travel drive block, and the travel presser foot can be extended and retracted in the direction of needle movement. The travel drive block drives the travel presser foot to reciprocate in the direction of product travel, and the positioning seat is provided with a travel slider which can reciprocate simultaneously with the travel presser foot in the direction of product travel and cooperate with the travel presser foot to tighten the side wall of the product.
[0014] Preferably, the surface of the splint that fits against the inner wall of the product is a convex surface, and the surface of the traveling slider that contacts the product is a convex surface.
[0015] Compared with the prior art, the utility model provides a horizontal sewing machine unit, which has the following beneficial effects:
[0016] The utility model is based on the original equipment by arranging a placement platform and placing the shell-shaped object to be processed such as the product on the placement platform, and then completing the sewing of the object to be processed by moving the object to be processed. When in use, since the surface of the positioning seat that contacts the inner wall of the product is a convex surface, it is convenient for the product to be bent at the corner. In this process, since the object to be processed can be stably placed on the placement platform, the sewing machine can run the line on it smoothly and evenly. At the same time, the worker only needs to move the object to be processed horizontally, which can effectively reduce the labor intensity of the worker. Among them, the height of the placement platform in the vertical direction is controlled by the lifting component, so that the different positions of the sewing thread on the product can be conveniently adjusted, so as to be applied to the sewing requirements of different heights of the product, and ensure the product The product will always be placed stably on the placement platform, and will not shake due to the height difference between the seam line and the placement platform. The channel for accommodating the forearm on the placement platform can facilitate the workers to make overall adjustments to the lining of the product before sewing, thereby reducing the rate of inferior products. In addition, in the sewing machine body, since the travel drive block can drive the travel presser foot to reciprocate in the travel direction of the product, the product can be automatically advanced through its cooperation with the travel slider, further reducing the labor intensity of the workers. Such a structural setting can effectively solve the problem that the seam line is easily skewed when sewing shell-shaped products on the existing sewing machine, and the flipping and lifting will cause a great load on the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the overall structure of a horizontal sewing machine unit proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the positional relationship between a placement platform and a lifting component in a horizontal sewing machine unit proposed by the utility model;
[0020] Figure 3 This is a structural schematic diagram of a lifting component in a horizontal sewing machine unit proposed by the utility model;
[0021] Figure 4 This is a schematic diagram of the transmission structure of a driven shaft and a lifting rod in a horizontal sewing machine unit proposed by the utility model;
[0022] Figure 5 This is a structural schematic diagram of a sewing machine body in a horizontal sewing machine group proposed by the utility model;
[0023] Figure 6 for Figure 5 A magnified schematic diagram of part A;
[0024] In the figure: 1. sewing machine body; 11. machine head; 12. needle module; 13. shuttle; 14. travel presser foot; 15. travel drive block; 16. travel slider; 17. clamping foot; 18. clamping plate; 2. placement platform; 21. through slot; 3. positioning seat; 4. frame; 5. lifting assembly; 51. driving shaft; 52. bracket; 53. hand wheel; 54. driven shaft; 55. transmission bevel gear; 56. lifting rod; 57. support plate; 6. support table; 7. directional column; 8. directional ring. Implementation
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1 The utility model provides a technical solution: a horizontal sewing machine group, including a sewing machine body 1 and a horizontally arranged placement platform 2, the needle of the sewing machine body 1 is horizontally arranged and moves in the horizontal direction, a positioning seat 3 is fixed on the sewing machine body 1, the end of the positioning seat 3 is placed above the top surface of the placement platform 2, and a shuttle 13 used in conjunction with the needle is arranged on the positioning seat 3. The positioning seat 3 is used to fit the inner wall of the product close to the needle on the sewing machine body 1 to position the single side of the product, wherein the surface of the positioning seat 3 that fits the inner wall of the product is a convex surface to facilitate the bending of the product at the corner.
[0027] See also Figure 1 , Figure 2 A frame is arranged below the placement platform 2, and the sewing machine body 1 is fixed on the side of the frame. The positioning seat 3 is arranged to penetrate the placement platform 2 from the bottom of the placement platform 2. The placement platform 2 has a through groove 21 penetrating it from the top surface downward on one side edge thereof. The through groove 21 also penetrates the side wall of the side edge of the placement platform 2, so that the positioning seat 3 can be translated from the edge of the placement platform 2 into the through groove 21 so that the bottom edge of the side wall of the product can be placed on the placement platform 2, thereby enhancing the stability of product placement. There is a channel on the placement platform 2 for accommodating a person's forearm to enter. In the present embodiment, the channel is formed by expanding one side of the through groove. The channel is located on the side before the sewing line of the product in the direction of product travel so that workers can make overall adjustments to the lining of the product before sewing, thereby reducing the rate of inferior products.
[0028] See also Figure 1 , Figure 2A frame platform 4 is horizontally fixed on the frame, and a support platform 6 for placing the placement platform 2 is horizontally arranged between the frame platform 4 and the placement platform 2. A plurality of vertically arranged directional columns 7 are fixed on the ground of the support platform 6. The directional columns 7 penetrate the frame platform 4. A plurality of directional rings 8 for stabilizing the direction of the directional columns 7 are fixed on the top surface of the frame platform 4. The directional columns 7 pass through the directional rings 8 and can slide in the vertical direction. A lifting component 5 is arranged on the frame platform 4. The lifting component 5 is placed between the frame platform 4 and the support platform 6 and is used to control the support platform 6 and then control the height of the placement platform 2 in the vertical direction. Therefore, when the product faces different stitch heights, the height of the placement platform 2 can be adjusted by the lifting component 5 to ensure that the product will always be stably placed on the placement platform 2, and the product will not shake due to the height difference between the stitches and the placement platform 2. The lifting component 5 can be realized by structures such as cylinders and screws.
[0029] See also Figure 3 , Figure 4 In this embodiment, the lifting assembly 5 includes a driving shaft 51 and transmission shafts arranged on both sides thereof. The driving shaft 51 is located on the frame 4 and on the side opposite to the sewing machine body 1. Axle seats (not shown) are fixed on the top surface of the frame 4 and are respectively sleeved on the driving shaft 51 and the driven shaft 54 so that the driving shaft 51 and the driven shaft 54 can rotate. A transmission bevel gear 55 is fixed at both ends of the driving shaft 51, and a transmission bevel gear 55 meshing with the transmission bevel gear 55 on the driving shaft 51 is also fixed at one end of the two transmission shafts. Two protective covers (not shown) are fixed on the frame 4. The two protective covers are respectively sleeved on a driven shaft 54 and do not affect the rotation of the transmission shaft. There are two vertical lifting rods 56 that penetrate the frame 4 between the support platform 6 and the frame 4. A support plate 57 that conflicts with the bottom surface of the support platform 6 is fixed on the top of the two lifting rods 56. The two lifting rods 56 penetrate a protective cover respectively. A gear is fixed on each of the two transmission shafts. A vertical rack that meshes with the gear on the transmission shaft is provided on the lifting rod 56 (see Figure 4 ), the rack and the gear are placed in a protective outer cover, a bracket 52 is fixed on the frame 4, a bevel gear that can rotate on the bracket 52 is fixed on the bracket 52, another bevel gear that meshes with the bevel gear on the bracket 52 is fixed in the middle of the driving shaft 51, and a handwheel 53 for controlling the rotation of the bevel gear thereon is fixed on the bracket 52. By rotating the handwheel 53, the lifting and lowering of the placement platform 2 can be achieved with the cooperation of multiple parts.
[0030] See also Figure 6The sewing machine body 1 includes a machine head 11, a shuttle 13, a clamping foot 17, a clamping plate 18 and a needle module 12. The clamping foot 17 is horizontally installed on the machine head 11. The clamping plate 18 is fixed on the positioning seat 3 and cooperates with the clamping foot 17 to pre-clamp the side wall of the product. The inner wall of the product is fitted with the clamping plate 18 to realize the positioning function of the positioning seat 3 on the product. Among them, the surface of the clamping plate 18 that fits the inner wall of the product is a convex surface to facilitate the product to turn at the corner. The needle module 12 is horizontally arranged on the machine head 11 and can make the needle The shuttle 13 is arranged on the positioning seat 3 and is used in conjunction with the needle. A travel drive block 15 is also arranged on the machine head 11. A travel presser foot 14 is horizontally installed on the travel drive block 15. The travel presser foot 14 can be extended and retracted in the direction of the needle. The travel drive block 15 drives the travel presser foot 14 to reciprocate in the direction of product travel. A travel presser foot 14 is arranged on the positioning seat 3, which can reciprocate with the travel presser foot 14 in the direction of product travel and cooperate with the travel presser foot 14 to tighten The traveling slider 16 of the product side wall has a convex surface in contact with the product to avoid the product being affected when turning. In addition, the clamp 18 is very thin, and a horizontal long groove is provided on the clamp 18 for the traveling presser foot 14 to enter. A through hole is provided on the traveling slider 16 for the needle to pass through. When the sewing machine body 1 is working, the needle passes through the product side wall and cooperates with the shuttle 13 to complete the sewing of the product side wall. At the same time, the traveling presser foot 14 and the traveling pressure block clamp the product side wall and move forward. Unit, then the traveling presser foot 14 and the traveling pressure block release the side wall of the product and return to the initial position, because the traveling presser foot 14 and the needle module 12 are fixed on the traveling drive block 15, therefore, the needle will swing with the traveling presser foot 14 at the same amplitude to prevent the needle from bending. The structure of the sewing machine body 1 mentioned above is the basic structure of the sewing machine, and its working principle and process are all existing technologies. For details, please refer to the computer direct-drive single-needle compound feeding sewing machine model HY-1530B-7, and no further elaboration will be given here.
[0031] The working principle and use process of this utility model:
[0032] When using the device to sew products, products such as bags are buckled on the placement platform 2 so that the products cover the positioning seat 3 therein, and the height of the placement platform 2 suitable for the product is determined by adjusting the lifting component 5, and then the side wall of the product is inserted between the clamping foot 17 and the clamping plate 18 for pre-tightening (this step is the basic step of the sewing machine), and then the sewing machine body 1 is started. During the operation of the sewing machine needle module 12, the traveling presser foot 14 and the traveling pressure block will clamp the side wall of the product to make it move forward, and then release the product to return to the initial position and repeat this process. The movement frequency of the slider 16 is fixed, so the stitches on the product will be very uniform. At the same time, because the product can be placed stably on the placement platform 2, the sewing machine body 1 can run smoothly on it. During the movement of the product, the worker only needs to translate the object to be processed, which can effectively reduce the physical strength consumed by the worker. In addition, during the movement of the product, the position between the fabric and the product can be adjusted in time through the channel on the through groove 21 to ensure that the sewing requirements are met. The above structural arrangement can effectively solve the problem that the sewing processing of the shell of the existing sewing machine is prone to skewed stitches and the flipping and lifting will cause a great load on the workers.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A horizontal sewing machine unit, Features: The invention comprises a sewing machine body (1) and a horizontally arranged placement platform (2); the needle of the sewing machine body (1) is arranged horizontally and moves in the horizontal direction; a positioning seat (3) is fixed on the sewing machine body (1); the end of the positioning seat (3) is placed above the top surface of the placement platform (2); a shuttle (13) used in conjunction with the needle is arranged on the positioning seat (3); the positioning seat (3) is used to fit the inner wall of the product close to the needle on the sewing machine body (1) to position the single side of the product.
2. A horizontal sewing machine unit according to claim 1, Features: A frame is arranged below the placement platform (2), a lifting assembly (5) is fixed on the frame, the placement platform (2) is placed on the lifting assembly (5), and the lifting assembly (5) is used to adjust the position of the placement platform (2) in the vertical direction.
3. A horizontal sewing machine unit according to claim 1 or 2, Features: The positioning seat (3) is arranged to penetrate the placement platform (2) from below the placement platform (2); a through groove (21) penetrating the placement platform (2) is provided on one side edge of the placement platform (2) from the top surface downwards; the through groove (21) also penetrates the side wall of the side edge of the placement platform (2), so that the positioning seat (3) can be translated from the edge of the placement platform (2) into the through groove (21).
4. A horizontal sewing machine unit according to claim 3, Features: The placement platform (2) is provided with a passage for accommodating a person's forearm to enter, and the passage is located on a side in front of the sewing line of the product in the direction of product travel.
5. A horizontal sewing machine assembly according to claim 4, Features: The surface of the positioning seat (3) that contacts the inner wall of the product is a convex surface.
6. A horizontal sewing machine assembly according to claim 5, Features: The sewing machine body (1) comprises a machine head (11), a clamping foot (17), a clamping plate (18) and a needle module (12); the clamping foot (17) is horizontally mounted on the machine head (11); the clamping plate (18) is fixed on a positioning seat (3) and cooperates with the clamping foot (17) to pre-clamp the side wall of the product; the needle module (12) is horizontally arranged on the machine head (11) and can enable the needle to extend and retract in the horizontal direction.
7. A horizontal sewing machine assembly according to claim 6, Features: The machine head (11) is provided with a travel drive block (15), and a travel presser foot (14) is horizontally mounted on the travel drive block (15). The travel presser foot (14) can be extended and retracted in the direction of needle movement. The travel drive block (15) drives the travel presser foot (14) to reciprocate in the direction of product movement. The positioning seat (3) is provided with a travel slider (16) which can reciprocate simultaneously with the travel presser foot (14) in the direction of product movement and cooperates with the travel presser foot (14) to clamp the side wall of the product.
8. A horizontal sewing machine assembly according to claim 7, Features: The surface of the clamping plate (18) that contacts the inner wall of the product is a convex surface, and the surface of the advancing slider (16) that contacts the product is a convex surface.
Citation Information
Patent Citations
Suitcase sewing equipment
CN216514527U
Cited By
Horizontal sewing machine set
CN117107445A