Recycling device for dye overflow recycling
By designing a dye overflow recycling recycling and recycling device, using a motor to drive the rotating column and moving blocks to synchronize, the supporting plate stretches and flattenss the cloth, which solves the problem that the cloth is prone to wrinkles when dyeing, and improves the dyeing quality and efficiency.
Patent Information
- Application Number
- CN202421914044.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the dyeing process, the cloth is prone to wrinkles, which affects the dyeing efficiency and quality, and the dyeing efficiency is low, and the quality after dyeing does not meet the standards.
A dye overflow recycling recycling device is designed, including components such as nacelle, partition, motor, rotary column, moving block, and supporting cloth plate. The rotary column is driven by the motor to rotate, and the moving block and slider move simultaneously. The supporting cloth stretches and flattens the cloth to prevent wrinkles and accelerates the dyeing efficiency of the dye liquid.
Effectively prevent wrinkles from appearing in the cloth during dyeing, improve the dyeing quality, and accelerate the efficiency of dyeing liquid to dye the cloth, and improve the overall dyeing efficiency and quality.
Smart Images

Figure CN222948620U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dye recycling, in particular to a recovery device for dye overflow recycling. Background Art
[0002] Normal temperature overflow dyeing machine is a kind of normal temperature and pressure loose rope dyeing equipment. It consists of stainless steel normal pressure dyeing tank, circulation pump, filter and heat exchanger, feeding tank, feeding pump, pipeline system and inlet and outlet cloth guide rollers.
[0003] When the overflow dyeing machine is used to dye cloth, wrinkles often appear on the cloth before dyeing or after dyeing, which not only affects the efficiency of cloth dyeing, but also affects the quality of the cloth after dyeing. When the cloth passes through the dye liquid, due to the different materials of the cloth, the cloth dyeing efficiency is low and the quality after dyeing does not meet the standards. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a recovery device for dye overflow recycling and reusing, which solves the problems mentioned in the above background.
[0005] The utility model provides the following technical solution: comprising: a cabin;
[0006] Bulkhead, fixedly mounted on the inner wall of the cabin;
[0007] The motor is fixedly mounted on the upper end of the partition;
[0008] A rotating column is fixedly connected to the output end of the motor, and the lower end of the rotating column is divided into a threaded ring;
[0009] The moving block is meshed and rotated at the threaded circle of the rotating column, and the lower end of the moving block is connected to a rotating rod;
[0010] The cloth supporting plate is rotatably mounted on the surface of the rotating rod at the lower end of the moving block.
[0011] Furthermore, two groups of shaping rollers are provided, both ends of which are rotatably mounted on the lower inner wall of the cabin, and the cloth supporting plate is located between the two groups of shaping rollers.
[0012] Furthermore, a support frame is fixedly installed on the outer wall of the cabin, a circulator is mounted on the upper end of the support frame, a heater is fixedly connected to the circulator on the side of the cabin close to the circulator, and a water pump is fixedly installed on the opposite side of the cabin to the circulator.
[0013] Furthermore, an atomization zone is provided at the upper end of the cabin, a pipe communicating with a water pump is provided on one side of the atomization zone, a pipe on the other side of the atomization zone passes downward through the cabin, and a sprayer is fixedly connected to the lower end of the pipe.
[0014] Furthermore, a slide groove is provided on the inner wall of the cabin away from the rotating column, a slider is slidably installed in the slide groove, and one side of the slider is connected to the rotating rod of the moving block, and a limit block is fixed above the cabin slide groove.
[0015] Furthermore, a horizontal plate is fixedly installed on the inner wall of the cabin near the cloth inlet, a wrinkle removal plate is arranged below the horizontal plate, and the wrinkle removal plate is slightly lower than the cloth inlet.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] The motor of the present application will drive the rotating column to rotate, the moving block will move radially following the rotation of the rotating column, the slider will move synchronously following the movement of the moving block, and the cloth-supporting plate on the surface of the rotating rod between the moving block and the slider will move upward synchronously. When the cloth-supporting plate moves upward, the cloth on the surface of the shaping drum will be stretched, and when the cloth-supporting plate is against the limit block, the cloth-supporting plate will expand to both ends following the lower end of the limit block, which will make the cloth-supporting plate further stretch the cloth, and the cloth-supporting plate can flatten the wrinkles of the cloth to prevent wrinkles from occurring during dyeing, affecting the dyeing quality of the cloth. In this way, when the dye sprayed downward by the sprayer after circulation will further penetrate the cloth stretched by the cloth-supporting plate, making it easier for the coloring effect to penetrate the cloth, thereby improving the coloring quality of the cloth and accelerating the efficiency of the dye solution in dyeing the cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a side view of the circulator of the utility model;
[0019] Figure 2 This is a front view of the water pump of the utility model;
[0020] Figure 3 It is a cross-sectional view of the cabin of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the cloth supporting plate of the utility model;
[0022] Figure 5 It is an enlarged view of the moving block of the utility model.
[0023] In the figure: 1. Cabin; 2. Support frame; 3. Circulator; 4. Heater; 5. Water pump; 6. Atomizing area; 7. Sprayer; 8. Partition; 9. Motor; 10. Rotating column; 11. Moving block; 12. Cloth supporting plate; 13. Limiting block; 14. Sliding block; 15. Cross plate; 16. Wrinkle removal plate; 17. Shaping roller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-5 , including: a cabin 1, several groups of support frames 2 are fixedly installed on the outer wall of the cabin 1, the support frames 2 will support the cabin 1, one of the support frames 2 is set to be L-shaped, and a circulator 3 is set on the upper end of its bent part, and a pipe communicating with the side wall of the cabin 1 is set on the upper end of one side of the circulator 3, and a heater 4 is fixedly connected to the circulator 3 on the side of the cabin 1 close to the circulator 3, the circulator 3 can draw out the dye liquid in the cabin 1 and pass it to the heater 4, the heater 4 can preheat the dye liquid, and when the heater 4 passes the preheated dye liquid into the cabin 1, an overflow port can be set at the inner wall of the cabin 1, and the overflow port can intercept impurities in the dye liquid circulated in the cabin 1.
[0026] A water pump 5 is fixedly installed on the opposite side of the circulator 3 in the cabin 1. One side of the atomization area 6 arranged at the upper end of the cabin 1 is connected to a pipe communicating with the water pump 5. The water pump 5 can pass the preheated and filtered dye solution to the atomization area 6. An atomization device and a fan are arranged inside the atomization area 6. The fan will blow the dye solution atomized by the atomization device to the pipe on the other side of the atomization area 6. The pipe on the other side of the atomization area 6 passes downward through the cabin 1, and a sprayer 7 is fixedly connected to the lower end of the pipe on the other side of the atomization area 6. The sprayer 7 will quickly spray the filtered and preheated dye solution on the cloth on the surface of the two groups of shaping rollers 17. The shaping rollers 17 are arranged in two groups, and their two ends are rotatably installed on the lower inner wall of the cabin 1, and the cloth support plate 12 is located between the two groups of shaping rollers 17. The cloth support plate 12 is V-shaped. A rotating rod is rotatably installed at the lower end of 12, and a moving block 11 and a slider 14 are rotatably installed at both ends of the rotating rod, wherein the moving block 11 is engaged with the lower end thread of the rotating column 10, and the slider 14 is slidably installed in a slide groove opened on the surface of the cabin 1 away from the rotating column 10, and the slide groove opened on the surface of the cabin 1 away from the rotating column 10 has a length consistent with the length of the thread ring at the lower end of the rotating column 10, and the partition 8 is fixedly installed on the upper end side wall of the cabin 1, and the partition 8 is located between the sprayer 7 and the upper end surface of the cabin 1, and a motor 9 is fixedly installed on the upper end of the partition 8, and the output end of the motor 9 can drive the rotating column 10 to rotate, so that the moving block 11 at the lower end of the rotating column 10 moves radially following the rotation of the rotating column 10, and at the same time, the moving block 11 drives the slider 14 to move synchronously in the slide groove of the cabin 1 through the rotating rod.
[0027] A limit block 13 is arranged above the slideway where the slider 14 is located. The lower end surface of the limit block 13 is fan-shaped. When the rotating rod between the moving block 11 and the slider 14 moves up with the cloth-supporting plate 12, the cloth-supporting plate 12 will press against the cloth on the surface of the shaping drum 17 to slightly stretch it, so that the dye sprayed in the sprayer 7 can easily penetrate the cloth. When the cloth-supporting plate 12 continues to move up, the inner wall of the cloth-supporting plate 12 will rotate to both sides along the fan-shaped surface at the lower end of the limit block 13, so that the cloth-supporting plate 12 can be easily stretched. The V-shaped angle of the plate 12 is expanded to a greater extent, so that the range of slight stretching of the cloth is enlarged, which further enhances the efficiency of the dye penetrating the cloth. When the motor 9 reverses, the cloth-stretching plate 12 will slowly leave the lower end surface of the limit block 13, and the V-shaped cloth-stretching plate 12 has a protrusion extending near the rotating column 10, and a spring column is provided on the inner wall of the protrusion. This makes the cloth-stretching plate 12 close and return to its initial state through the rebound of the spring when leaving the limit block 13.
[0028] A transverse plate 15 is fixedly installed on the inner wall of the cabin 1 near the cloth inlet. A threaded hole is opened on the central surface of the transverse plate 15. A bolt is rotated in the threaded hole. The lower end of the bolt is rotated and installed on the surface of the wrinkle removal plate 16. The wrinkle removal plate 16 is a deformable arc-shaped material, and the arc of the wrinkle removal plate 16 is upward. Since the arc surface of the wrinkle removal plate 16 is slightly lower than the cloth inlet, and the cloth guide roller near the other side of the wrinkle removal plate 16 is flush with the cloth inlet, the cloth inlet and the wrinkle removal plate 16 are connected. , the cloth guide roller forms a V-shaped channel. When the cloth passes through the V-shaped channel, the horizontal plate 15 is rotated to press the cloth downward so that the cloth fits against the curved surface of the wrinkle removal plate 16. The cloth will continue to move forward following the curved surface of the wrinkle removal plate 16. First, the cloth contacts the top of the curved surface of the wrinkle removal plate 16, and then expands toward the two ends of the wrinkle removal plate 16. In this way, the wrinkles on the cloth can be flattened first to prevent the cloth from being unevenly dyed due to wrinkles, affecting the dyeing quality.
[0029] Working principle: put the cloth on the surface of the guide roller in the machine, rotate the horizontal plate 15, make the wrinkle removal plate 16 press down the cloth to remove wrinkles from the cloth, start the machine, the circulator 3, heater 4, water pump 5 and the circulation system in the atomization area 6 will filter, circulate and preheat the dye liquid in the cabin 1, and then spray the treated dye liquid on the cloth through the sprayer 7, start the motor 9, make the cloth support plate 12 slightly stretch the cloth, and expand the range of slight stretching of the cloth through the limit block 13, which will facilitate the dye liquid to quickly dye the cloth, and finally clean the impurities in the overflow port at the nozzle of the heater 4.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for recycling and recovering dye overflow, comprising: Engine room (1); It is characterized by further comprising: A partition (8) is fixedly mounted on the inner wall of the cabin (1); A motor (9) is fixedly mounted on the upper end of the partition (8); A rotating column (10) is fixedly connected to the output end of the motor (9), and the lower end of the rotating column (10) is divided into a threaded ring; A moving block (11) is meshed and rotated on the threaded ring of the rotating column (10), and a rotating rod is connected to the lower end of the moving block (11); The cloth supporting plate (12) is rotatably mounted on the surface of the rotating rod at the lower end of the moving block (11).
2. The device for recycling and recovering dye overflow according to claim 1, characterized in that: Two groups of shaping rollers (17) are provided, and the two ends of the shaping rollers are rotatably mounted on both sides of the lower end of the cabin (1), and the cloth supporting plate (12) is located between the two groups of shaping rollers (17).
3. The device for recycling and reusing dye overflow according to claim 1, characterized in that: A support frame (2) is fixedly mounted on the outer wall of the engine room (1), a circulator (3) is mounted on the upper end of the support frame (2), a heater (4) is fixedly connected to the circulator (3) on a side of the engine room (1) close to the circulator (3), and a water pump (5) is fixedly mounted on the opposite side of the engine room (1) to the circulator (3).
4. The device for recycling and recovering dye overflow according to claim 1, characterized in that: An atomization area (6) is provided at the upper end of the engine room (1), a pipeline communicating with the water pump (5) is provided on one side of the atomization area (6), a pipeline on the other side of the atomization area (6) passes downward through the engine room (1), and a sprayer (7) is fixedly connected to the lower end of the pipeline.
5. The device for recycling and recovering dye overflow according to claim 1, characterized in that: The cabin (1) is provided with a slide groove on the inner wall of a side away from the rotating column (10), a slider (14) is slidably installed in the slide groove, and one side of the slider (14) is connected to the rotating rod of the moving block (11), and a limit block (13) is fixedly provided above the slide groove of the cabin (1).
6. The device for recycling and recovering dye overflow according to claim 1, characterized in that: A transverse plate (15) is fixedly mounted on the inner wall of the cabin (1) on a side close to the cloth inlet, and a wrinkle removal plate (16) is arranged below the transverse plate (15), and the wrinkle removal plate (16) is slightly lower than the cloth inlet.