PCB type excitation glass regulator and vehicle comprising same

Abstract

The utility model relates to a movable vehicle window adjusting system of a vehicle, in particular to a PCB type excitation glass adjuster and a vehicle comprising the PCB type excitation glass adjuster, the PCB type excitation glass adjuster comprises a mounting plate, a PCB type excitation linear motor and a mounting body, a rotor of the PCB type excitation linear motor is fixedly connected with the mounting body, and vehicle window glass is supported and fixed to the mounting body; the PCB type excitation linear motor drives the rotor to move relative to the stator so that the window glass can be guided to move in the lifting direction along the stator, and therefore the lifting position of the window glass can be adjusted, and compared with the prior art, due to the fact that the PCB type excitation linear motor is adopted, the production cost is greatly reduced, the size of the whole machine can be greatly reduced, and the production cost is reduced. Therefore, the device can be applied to occasions with limited vehicle door space.

Description

Technical Field

[0001] The present application relates to an active vehicle window regulating system, and more specifically, to an active vehicle window regulating system applied to a vehicle, for performing a glass lifting and lowering driving operation. Background Art

[0002] At present, the window adjustment system is usually used in vehicles and arranged behind the inner panel of the door to raise or lower the window glass. It usually includes a window adjustment rail installed between the inner and outer panels of the door. The window glass is hung on the rail with a bracket and slides up and down along the rail to raise or lower the window. The bracket is controlled by an electric motor to move up and down, thereby controlling the position of the window glass. In some other cars, a mechanical cable is used to control the movement of the bracket.

[0003] The Chinese patent application CN117846453A submitted by the applicant earlier, which is a vehicle window glass regulator and a vehicle including the same, comprises: a guide rail, which has a main body arranged along the lifting direction of the vehicle window glass; a linear motor, which comprises a stator and a mover, wherein the stator is a magnetic rail, which is arranged along the lifting direction of the vehicle window glass and fixed on the guide rail, and the mover can move relative to the stator under the action of excitation, and the linear motor is electrically connected to the power supply; a mounting body, which is fixedly connected to the mover, and the vehicle window glass is supported and fixed on the mounting body; wherein, the linear motor drives the mover to move relative to the stator to guide the vehicle window glass to move in the lifting direction along the guide rail, and since the transmission mechanism of the linear motor is simple and directly generates a linear motion driving force, no intermediate conversion mechanism is required, so that the repetitive motion accuracy of the lifting system depends mostly on the detection accuracy of the high-precision sensor and the logic control accuracy of the control unit.

[0004] However, the window glass regulator has the following deficiencies and disadvantages:

[0005] 1) Complexity: It involves the coordination and installation of multiple components including the collector, guide rail, magnetic read head, magnetic scale, and electromagnetic lock. The assembly is very complicated and the reliability is low.

[0006] 2) Only the idea of ​​using batteries was proposed, but no specific implementation methods were given. Utility Model Content

[0007] In view of the above situation, in order to overcome the defects of the prior art, the present application provides a PCB type excitation glass regulator, which is characterized by comprising:

[0008] The mounting plate has a main body arranged along the lifting direction of the vehicle window glass;

[0009] A PCB-type excitation linear motor comprises a mover and a stator, wherein the stator is arranged along the lifting direction of the vehicle window glass and fixed on a mounting plate, the mover can move relative to the stator under the action of excitation, the stator has a accommodating cavity, a magnetic steel skeleton is relatively arranged in the length direction of the stator accommodating cavity, and a magnetic steel array is arranged on the inner wall of the magnetic steel skeleton, the mover is a PCB winding, and the PCB winding comprises a multi-layer PCB board, and through holes for interconnecting the windings are provided between the multi-layer PCB boards, the turns between the windings of each layer of PCB boards are connected in series or in parallel through the through holes, and the PCB winding is electrically connected to a battery; a mounting body, which is fixedly connected to the mover and the vehicle window glass is supported and fixed on the mounting body; wherein the PCB-type excitation linear motor drives the mover relative to the stator to guide the vehicle window glass to move in the lifting direction along the stator, thereby adjusting the lifting position of the glass.

[0010] Preferably, the PCB winding is installed in the middle position of the installation body, and a slider is provided on at least one side of the installation body; the stator is installed in the middle position of the installation plate body, and the installation plate is provided with a guide flange on the corresponding side, wherein the installation body slider is slidably matched with the guide flange.

[0011] Preferably, the magnetic steel frame includes a first magnetic steel frame and a second magnetic steel frame that are arranged opposite to each other, and the magnetic steel array is respectively arranged on the inner wall of the first magnetic steel frame and the inner wall of the second magnetic steel frame, so that adjacent magnetic steels in the magnet array are evenly spaced.

[0012] Preferably, the upper surfaces of the first magnetic steel frame and the second magnetic steel frame are both provided with guide protrusions, and the guide protrusions cooperate with the two guide grooves on the lower surface of the mounting body.

[0013] The present application also proposes a vehicle, which includes a vehicle body and a door installed on the side of the vehicle body, wherein the door includes the PCB type magnetic glass regulator as described above in claim 1.

[0014] The above technical solution has the following beneficial effects:

[0015] 1) Since the utility model adopts a PCB-type excitation linear motor, the coordination and installation of multiple components such as the collector, the guide rail, the magnetic reading head, the magnetic scale, and the electromagnetic lock can be omitted, which greatly reduces the production cost and can significantly reduce the volume of the whole machine and the difficulty of installation, so that it can be applied to occasions where the door space is limited.

[0016] 2) The PCB board is a multi-layer structure with circuit layers and insulation layers arranged alternately. The circuit layers are independent of each other and are easy to etch. Coils are etched on each circuit layer, and the coils on different circuit layers are electrically connected to form a coil unit, thereby increasing the thrust density of the motor.

[0017] 3) The utility model also provides specific use of the battery in a glass regulator.

[0018] Other beneficial effects of the present application will be described one by one in the following specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the installation position of the window glass regulator in the vehicle door of this application;

[0020] Figure 2 for Figure 1 A stereoscopic side view of

[0021] Figure 3 For the structural intention of the PCB type excitation glass regulator of this application;

[0022] Figure 4 This is the first partial diagram of the PCB type excitation glass regulator of this application after removing some structures;

[0023] Figure 5 This is the second partial view of the PCB type excitation glass regulator of this application after removing part of the structure.

[0024] Figure 6 This is the layout diagram of the PCB winding series structure of this application;

[0025] Figure 7 This is the layout diagram of the PCB winding parallel structure for this application.

[0026] In the figure: 1 window glass; 2 mounting body; 3 battery; 4 PCB winding; 5 mounting plate; 6 magnetic steel frame; 7 magnetic steel; 8 slider; 9 guide protrusion. DETAILED DESCRIPTION

[0027] The above and other technical features and functions of this application are described in detail below with reference to the attached Figures 1 to 7 The embodiments are described in detail.

[0028] Embodiment 1:

[0029] Here, refer to Figure 1 Before explaining the window glass regulator, a vehicle door including the window glass regulator will be explained. The vehicle door is provided in a car (vehicle). Figure 1 As shown, the vehicle door includes: a door body; a vehicle window glass supported so as to be able to be raised and lowered along a predetermined path; and a window glass regulator attached to the door body to raise and lower the window glass.

[0030] The door body has a storage portion for storing the window glass and a door window frame disposed above the storage portion. The storage portion has an inner panel on the inside of the vehicle compartment as a door panel and an outer panel (not shown) on the outside of the vehicle compartment, and a door internal space is formed between the inner panel and the outer panel. Figure 1As shown, the window regulator is mounted so as to be inclined toward the rear side in the vehicle front-rear direction relative to the door body.

[0031] The PCB-type excitation glass regulator comprises: a mounting plate 5, which has a body arranged along the lifting direction of the window glass. As a new type of linear motor technology, the PCB-type excitation linear motor provides a fast and precise power solution, greatly improving production efficiency and reliability. This type of motor combines the advantages of permanent magnet materials and circuit board (PCB) technology. The PCB-type excitation linear motor mainly generates a magnetic field through coils arranged on the PCB board. When the current passes through these coils, the generated magnetic field interacts with the permanent magnets to achieve linear motion. The operation of the motor is based on the Lorentz force principle, that is, when the current flows in the magnetic field, it will be subjected to a force perpendicular to the direction of the current and the magnetic field, and this force drives the motor to move linearly. Compared with traditional linear motors, the coils and permanent magnets of the PCB-type excitation linear motor are arranged on a plane. Such a design not only simplifies the manufacturing process, but also helps to improve the integration and compactness of the motor. The modular design of the motor allows for rapid replacement and upgrading, greatly improving maintenance efficiency and flexibility. Users can quickly replace damaged parts or update to higher-specification modules as needed.

[0032] In this embodiment, the PCB excitation linear motor includes a mover and a stator. The stator is arranged along the lifting direction of the window glass 1 and fixed on the mounting plate 5. The mover can move relative to the stator under the action of excitation. The stator has a accommodating cavity. The inner walls of the magnetic steel skeletons 6 arranged relatively in the length direction of the stator are provided with magnetic steel 7 arrays. The mover is a PCB winding 4. The PCB winding 4 includes a multi-layer PCB board. There are through holes between the multi-layer PCB boards for interconnecting the windings. The turns between the windings of each layer of the PCB boards are connected in series or in parallel through the through holes, such as Figure 6 As shown in FIG. 7 , the PCB winding 4 is electrically connected to the battery 3 , wherein the battery 3 is a storage battery, which is mounted on the mounting body in this embodiment.

[0033] In this embodiment, the PCB winding 4 is essentially a planar transformer. The winding of the planar transformer is realized by using the spiral traces on the PCB. The middle of the PCB board is hollowed out for installing the magnetic core. The layers of the PCB board are insulated by plates. The magnetic core directly clamps the PCB in the middle and then fixes it with tape or clips. The height of the planar transformer has been effectively reduced, and the volume has been further saved. The PCB traces are flat, and the copper thickness is generally 1oz / 2oz. By calculation, when the frequency is less than 14MHZ, the skin depth of copper is less than half of the PCB copper thickness. Usually the switching power supply frequency is much lower than this value, so the skin effect of the planar transformer can be ignored. When the windings are connected in series, each layer of the printed circuit board is equipped with a row of through holes and the positions are aligned, but each layer of the winding only uses two of the through holes, thereby realizing the winding series connection. In low-voltage and high-current situations, the current capacity of the transformer can be improved by connecting the windings in parallel. Planar transformers generally use E-type, RM-type, EC, ETD and EER-type magnetic cores made of high-frequency power ferrite soft magnetic materials.

[0034] It also includes a mounting body 2, which is fixedly connected to the mover and the vehicle window glass is supported and fixed on the mounting body; wherein, the movement of the mover driven by the PCB-type excitation linear motor relative to the stator can guide the vehicle window glass to move along the stator in the lifting direction, thereby adjusting the glass lifting position.

[0035] Since the utility model adopts a PCB-type excitation linear motor, the coordination and installation of multiple components such as the collector, guide rail, magnetic reading head, magnetic scale, and electromagnetic lock can be omitted, which greatly reduces the production cost and can significantly reduce the size of the entire machine and the difficulty of installation, so that it can be used in occasions where the door space is limited.

[0036] Moreover, the PCB board is a multi-layer structure with circuit layers and insulation layers arranged alternately. The circuit layers are independent of each other and are easy to etch. Coils are etched on each circuit layer, and the coils on different circuit layers are electrically connected to form a coil unit, thereby increasing the thrust density of the motor.

[0037] Embodiment 2:

[0038] In addition to the contents of the aforementioned embodiments, the present embodiment further includes installing a PCB winding 4 in the middle position of the installation body 2, and providing sliders 8 on both sides of the installation body 2; installing a stator in the middle position of the installation plate 5 body, and providing a guide flange on at least one side of the guide rail 22, wherein the installation body slider and the guide flange of the guide rail are slidably matched.

[0039] like Figure 3 As shown, the mounting plate has a flat plate portion extending in the lifting direction; a right plate portion and a left plate portion, and has a side guide flange. The mounting plate can slide freely on the side guide flange using a slider.

[0040] Embodiment 3:

[0041] In addition to the contents of the aforementioned embodiments, the present embodiment includes the array of magnetic steels 7 respectively disposed on the inner wall of the first magnetic steel frame and the inner wall of the second magnetic steel frame, so that adjacent magnets in the magnet array are evenly spaced.

[0042] In this embodiment, the accommodating cavity of the stator has an installation space extending along the length direction; the magnetic pole pair composed of magnetic steel is installed in the installation space, the magnetic pole pair includes a first permanent magnet and a second permanent magnet arranged relatively in the height direction, there are multiple magnetic pole pairs, and they are arranged at equal intervals along the length direction; the PCB board is placed between the first permanent magnet and the second permanent magnet; wherein the PCB board is a multi-layer structure with circuit layers and insulating layers arranged alternately, each circuit layer is etched with a coil, and the coils on different circuit layers are electrically connected to form a coil unit.

[0043] Embodiment 4:

[0044] In addition to the contents of the aforementioned embodiments, the present embodiment includes guide protrusions 9 on the upper surfaces of the first magnetic steel frame and the second magnetic steel frame, and the guide protrusions 9 cooperate with the two guide grooves on the lower surface of the mounting body 2 .

[0045] In order to further stabilize the operation of the mounting body 2, without adding additional guide members, the guide protrusions 9 on the upper surfaces of the first magnetic steel skeleton and the second magnetic steel skeleton are used as guide members, and the two guide grooves on the lower surface of the mounting body 2 are used to cooperate therewith, thereby achieving the purpose of further enhancing the stabilization effect.

[0046] The above description is only for illustrating the present application. It should be understood that the present application is not limited to the above embodiments, and various variations that are consistent with the concept of the present application are within the protection scope of the present application.

Claims

1. PCB type excitation glass regulator, characterized in that: include: The mounting plate (5) has a main body arranged along the lifting direction of the vehicle window glass; A PCB-type excitation linear motor comprises a mover and a stator, wherein the stator is arranged along the lifting direction of a vehicle window glass (1) and fixed on a mounting plate (5), and the mover can move relative to the stator under the action of excitation, and the stator has a receiving cavity, and a magnetic steel skeleton (6) is relatively arranged in the length direction of the stator receiving cavity, and a magnetic steel (7) array is arranged on the inner wall of the magnetic steel skeleton (6), and the mover is a PCB winding (4), and the PCB winding (4) comprises a multi-layer PCB board, and through holes are provided between the multi-layer PCB boards for interconnecting the windings, and the turns between the windings of each layer of the PCB boards are connected in series or in parallel through the through holes, and the PCB winding (4) is electrically connected to a battery (3); A mounting body (2) which is fixedly connected to the mover and on which the vehicle window glass is supported and fixed; The movement of the PCB-type excitation linear motor driving the mover relative to the stator can guide the vehicle window glass to move along the stator in the lifting direction, thereby adjusting the lifting position of the glass.

2. The PCB type excitation glass regulator according to claim 1, characterized in that: The PCB winding (4) is installed at a middle position of the installation body (2), and a slider (8) is provided on at least one side of the installation body (2); the stator is installed at a middle position of the installation plate (5) body, and the installation plate (5) is provided with a guide flange on a corresponding side, wherein the installation body slider and the guide flange are slidably matched.

3. The PCB type excitation glass regulator according to claim 1, characterized in that: The magnetic steel frame (6) comprises a first magnetic steel frame and a second magnetic steel frame which are arranged opposite to each other, and the magnetic steel (7) array is respectively arranged on the inner wall of the first magnetic steel frame and the inner wall of the second magnetic steel frame, so that adjacent magnetic steels in the magnet array are evenly spaced and distributed.

4. The PCB type excitation glass regulator according to claim 1, characterized in that: The upper surfaces of the first magnetic steel frame and the second magnetic steel frame are both provided with guide protrusions (9), and the guide protrusions (9) cooperate with two guide grooves on the lower surface of the installation body (2).

5. A vehicle comprising a vehicle body and a door mounted on the side of the vehicle body, characterized in that: The vehicle door comprises a PCB type magnetically excited glass regulator as described in any one of claims 1 to 4.

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