Incinerator outlet material blocking device

By setting up trapezoidal slope protection components and exhaust gas treatment components at the outlet of the incinerator, the problems of residence time and thermal burning rate when the moisture content of solid waste is high are solved, and more efficient exhaust gas filtration and energy consumption are achieved.

CN222951030UActive Publication Date: 2025-06-06JIANGSU DAGE ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202422123967.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-06
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

When the moisture content of solid waste is high and the viscosity is too high, the residence time of the rotary kiln cannot be adjusted, resulting in the thermal burn reduction rate that cannot meet the requirements, the motor service life is shortened, energy consumption is increased, and the exhaust gas filtration effect is poor.

Method used

An incinerator outlet barrier device is designed, including a trapezoidal slope protection assembly and a exhaust gas treatment assembly. The trapezoidal slope guard assembly is arranged at the tail of the furnace body assembly to increase the residence time and thermal burn rate of the material; the exhaust gas treatment assembly increases the filtering effect of the exhaust gas by setting a filter element and a combination ring with a socket.

Benefits of technology

It effectively avoids the operating pressure of the accumulated weight on the kiln tail, avoids motor overload, improves the thermal scorching reduction rate and exhaust gas filtration effect, and reduces landfill cost and energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of incinerator outlets, and particularly relates to an incinerator outlet material blocking device which comprises an incinerator body assembly and a supporting assembly. The incinerator outlet material blocking device comprises a furnace body assembly and further comprises a sealing assembly arranged on the side wall of the furnace body assembly, a trapezoidal slope protection assembly arranged in the furnace body assembly and a tail gas treatment assembly arranged at the top of a supporting assembly, and the furnace body assembly comprises a shell. The trapezoid slope protection assembly is arranged at the tail of the shell, the height is increased, the ignition loss rate of materials passing through the area is smaller than 5%, the trapezoid slope protection assembly is arranged, the operation pressure of stacking weight on the kiln tail is effectively avoided, overload of a motor is avoided, a filter element with an insertion hole is arranged in the tail gas treatment assembly, and the tail gas treatment assembly can be conveniently connected with a combined ring carrying a conical cylinder. The tail gas can be diffused in the filter element through the gas passing groove, and the tail gas filtering effect is improved under the condition that the tail gas treatment assembly is the same in size.
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Description

Technical Field

[0001] The utility model relates to the technical field of incinerator outlets, in particular to an incinerator outlet material blocking device. Background Art

[0002] As a primary incineration equipment for solid waste, the rotary kiln is the main device for achieving waste reduction and harmless treatment. The waste undergoes three stages of preheating, combustion and burnout in the rotary kiln, which decomposes the waste.

[0003] The main components of the rotary kiln include the kiln body, heat-resistant steel plates are arranged circumferentially inside the kiln tail, sealing devices are arranged at the kiln head and the kiln tail, the rotary kiln frequency conversion transmission device, gear transmission device, the kiln head is provided with a feed inlet, temperature measuring points, burner ports, observation ports, etc. Under normal circumstances, the residence time of solid waste in the rotary kiln is more than 1 hour, and it meets the requirements of the "Hazardous Waste Incineration Pollution Control Standard GB 18484-2020". The thermal loss rate of the material must be less than 5%, so the material is required to stay in the combustion zone for a longer time.

[0004] In general, if it is necessary to further extend the residence time of materials in the kiln, the following three methods are generally used: First, during the design, the flow angle of the low rotary kiln is usually less than 3% overall, that is, the falling angle of the solid waste in the combustion zone is about less than 3%; second, during the design, multiple tangential winds are set to effectively extend the residence time of the flue gas in the furnace; third, during operation, the unit speed of the incinerator can be reduced, which is generally achieved by adjusting the frequency of the transmission motor, that is, reducing the frequency to 5HZ (maximum 50HZ).

[0005] In the prior art, during actual operation, when a batch of solid waste has a high moisture content and is too viscous, the angle of the rotary kiln cannot be adjusted, so the residence time cannot be continuously adjusted; the operating frequency of the rotary kiln drive motor is operated at a low frequency for a long time, which can easily reduce the service life of the motor; excessive wind speed can easily increase operating energy consumption; therefore, its thermal reduction rate often cannot meet the requirements, and the subsequent landfill costs of enterprises will also increase accordingly. In addition, when exhaust gas is discharged, how to increase the exhaust gas filtration effect under the same size is also an urgent problem to be solved. Utility Model Content

[0006] The purpose of the utility model is to provide an incinerator outlet material blocking device to solve the problems raised in the above background technology that when a batch of solid waste has a high moisture content and is too viscous, the residence time cannot be continuously adjusted because the angle of the rotary kiln cannot be adjusted; the operating frequency of the rotary kiln drive motor works at a low frequency for a long time, which can easily reduce the service life of the motor; too high wind speed can easily increase the operating energy consumption; therefore, its thermal loss rate often cannot meet the requirements, and the subsequent landfill cost of the enterprise will also increase accordingly. In addition, when exhaust gas is discharged, how to increase the exhaust gas filtration effect under the same size is also a problem that needs to be solved urgently.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: comprising a furnace body assembly and a support assembly, and also comprising a sealing assembly arranged on the side wall of the furnace body assembly, a trapezoidal slope protection assembly arranged inside the furnace body assembly, and an exhaust gas treatment assembly arranged on the top of the support assembly;

[0008] in:

[0009] A furnace body assembly, the furnace body assembly comprising a shell;

[0010] A sealing assembly, the sealing assembly comprising a sealing frame 1 sleeved on the circumferential outer wall of the housing, a bridge tube sleeved on the sealing frame, and a sealing frame 2 sleeved on the bridge tube;

[0011] A trapezoidal slope protection assembly, the trapezoidal slope protection assembly comprising a trapezoidal block arranged at the rear of the shell, the side wall of the trapezoidal block being integrally formed and connected with a receiving block, and the side wall of the receiving block being provided with a combination bolt;

[0012] A support assembly, the support assembly is convenient for receiving the furnace body assembly and the tail gas treatment assembly;

[0013] The exhaust gas treatment component comprises a cylindrical shell, a filter element is sleeved inside the cylindrical shell, a combination ring is arranged at the bottom of the cylindrical shell, and a cover shell connected to the end of the shell is sleeved at the bottom of the combination ring.

[0014] Preferably, the inner wall of the shell is provided with a refractory layer, a furnace bin is reserved inside the shell, and a feeding port for feeding the rotary kiln is reserved on one side of the shell.

[0015] Preferably, the support assembly includes a plurality of vertical plates, and a horizontal plate for supporting the cover shell is arranged between the plurality of vertical plates.

[0016] Preferably, a plug hole is reserved at the bottom of the filter core, and the filter core is a polypropylene fiber with dense holes.

[0017] Preferably, a plurality of oblique supports are provided on the top of the combined ring, the ends of the plurality of oblique supports converge toward a central point, and the ends of the plurality of oblique supports are provided with cones matching the insertion holes.

[0018] Preferably, air outlet grooves are reserved between the plurality of diagonal braces, and the air outlet positions of the air outlet grooves are connected to the circumferential inner wall of the insertion hole.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. This type of incinerator outlet material blocking device, through the combined use of accessories, uses a trapezoidal slope protection component to be set at the tail of the shell to increase the height. After the material passes through this area, the thermal reduction rate is less than 5%. The trapezoidal slope protection component is set to effectively avoid the operating pressure of the kiln tail caused by the accumulated weight and avoid motor overload.

[0021] 2. This type of incinerator outlet material blocking device, through the combined use of accessories, sets a filter element with a jack in the exhaust gas treatment component, which is convenient for connecting with the combination ring carrying the cone, so that the exhaust gas can also begin to diffuse inside the filter element through the air groove, thereby increasing the exhaust gas filtration effect when the exhaust gas treatment component is of the same size. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0023] Figure 1 This is a schematic diagram of the overall structure of the incinerator outlet material blocking device of the utility model;

[0024] Figure 2 This is a schematic diagram of the sealing component of the incinerator outlet material blocking device of the utility model;

[0025] Figure 3 This is a schematic diagram of a trapezoidal slope protection component of the incinerator outlet material retaining device of the utility model;

[0026] Figure 4 This is a schematic diagram of the tail gas treatment component of the incinerator outlet material blocking device of the utility model.

[0027] In the figure: 100, furnace body assembly; 110, shell; 120, refractory layer; 130, furnace bin; 140, feed port; 200, sealing assembly; 210, sealing frame 1; 220, bridge tube; 230, sealing frame 2; 300, trapezoidal slope protection assembly; 310, trapezoidal block; 320, receiving block; 330, combination bolt; 400, support assembly; 410, vertical plate; 420, horizontal plate; 500, exhaust gas treatment assembly; 510, cylinder shell; 520, filter element; 530, jack; 540, combination ring; 550, diagonal brace; 560, cone; 570, air duct. DETAILED DESCRIPTION

[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0029] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.

[0030] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0031] The utility model provides a material blocking device at the outlet of an incinerator, which is arranged at the tail of a shell by using a trapezoidal slope protection component to increase the height. After the material passes through this area, the heat loss rate is less than 5%. The trapezoidal slope protection component is arranged to effectively avoid the operating pressure of the kiln tail caused by the accumulated weight and avoid motor overload. A filter core with a jack is arranged in the exhaust gas treatment component, which is convenient for connecting with the combined ring carrying the cone, so that the exhaust gas can also begin to diffuse inside the filter core through the air groove, and the exhaust gas filtering effect is increased when the exhaust gas treatment component is of the same size. Please refer to Figure 1 to Figure 4 , including a furnace body assembly 100 and a support assembly 400, and also including a sealing assembly 200 arranged on the side wall of the furnace body assembly 100, a trapezoidal slope protection assembly 300 arranged inside the furnace body assembly 100, and an exhaust gas treatment assembly 500 arranged on the top of the support assembly 400;

[0032] The furnace body assembly 100 includes a shell 110. The overall length and shape of the shell 110 are adjusted according to actual needs. The overall material can be rolled with steel plates. The furnace body assembly 100 also includes sealing devices at the kiln head and the kiln tail, a rotary kiln frequency conversion transmission device, a gear transmission device, a feed port 140 at the kiln head, a temperature measuring point, a burner port, an observation port, etc. Such structures are all existing technologies and need not be described in detail.

[0033] The sealing assembly 200 includes a sealing frame 1 210 sleeved on the outer circumferential wall of the housing 110, a bridge tube 220 sleeved on the sealing frame 1 210, and a sealing frame 2 230 sleeved on the bridge tube 220. The sealing frame 1 210, the bridge tube 220, and the bridge tube 220 are all made of high-temperature resistant metal materials. High-temperature resistant sealing materials are provided at the places where the three are sleeved together and fixed by bolts on the outside.

[0034] The trapezoidal slope protection assembly 300 includes a trapezoidal block 310 disposed at the rear of the shell 110. The trapezoidal block 310 is disposed to effectively avoid the operating pressure of the kiln tail caused by the accumulated weight and to avoid motor overload. The side wall of the trapezoidal block 310 is integrally formed and connected with a receiving block 320. The receiving block 320 can be disposed on the outer side of the shell 110 to fit in, so as to be conveniently fixed with a combination bolt 330. The combination bolt 330 disposed on the side wall of the receiving block 320 is made of a high temperature resistant metal material.

[0035] The support assembly 400 is convenient for receiving the furnace assembly 100 and the tail gas treatment assembly 500;

[0036] The exhaust gas treatment assembly 500 includes a cylindrical shell 510, a filter element 520 is sleeved inside the cylindrical shell 510, a combination ring 540 is arranged at the bottom of the cylindrical shell 510, and a cover shell connected to the end of the housing 110 is sleeved at the bottom of the combination ring 540, and the cover shell guides the end of the housing 110;

[0037] In specific use, firstly, a fire-resistant layer 120 is arranged in the shell 110, and a sealing assembly 200 is arranged at the end of the shell 110. The sealing assembly 200 comprises a sealing frame 1 210 and a sealing frame 230 which are sleeved on the outer wall of the shell 110. A bridge tube 220 is combined between the sealing frame 1 210 and the sealing frame 230 to form a sealing effect. In addition, a supporting assembly 4 is arranged on the side of the furnace body assembly 100 to facilitate the combination and guidance of the furnace body assembly 100 and the tail gas treatment assembly 500. 00, the exhaust gas treatment component 500 is connected to the output end of the furnace body component 100, the exhaust gas treatment component 500 includes a cylinder shell 510, a filter element 520 is arranged in the cylinder shell 510, the filter element 520 includes a plug hole 530, the plug hole 530 is convenient for the cone 560 to enter, and there are air grooves 570 between the multiple diagonal struts 550 under the cone 560, so that the exhaust gas can be filtered from the inside of the filter element 520 in the case of a conventional filtering path, thereby increasing the filtering effect under the same size.

[0038] At the same time, in order to increase the refractory effect, the refractory layer 120 is made of refractory materials that are resistant to acid, wear, high temperature and alternating temperature stress. The refractory materials can be selected from commonly used refractory materials on the market as needed. Specifically, the inner wall of the shell 110 is provided with a refractory layer 120, a furnace bin 130 is reserved inside the shell 110, and a feed port 140 is reserved on one side of the shell 110 for feeding the rotary kiln.

[0039] Subsequently, in order to facilitate the support of the furnace body assembly 100 and the coordinated installation between the furnace body assembly 100 and the exhaust gas treatment assembly 500, specifically, the support assembly 400 includes a plurality of vertical plates 410, and a horizontal plate 420 is arranged between the plurality of vertical plates 410 for supporting the cover.

[0040] Next, in order to facilitate the exhaust gas to enter from the filter element 520, the filter element 520 is used to maximize the exhaust gas filtering. Specifically, a plug hole 530 is reserved at the bottom of the filter element 520. The filter element 520 is a polypropylene fiber with dense holes. Other materials can also be selected as the filter element 520 according to actual conditions.

[0041] Furthermore, in order to lift the cone 560, it is also convenient to form an air groove 570 between the multiple diagonal struts 550. Specifically, the top of the combination ring 540 is provided with multiple diagonal struts 550, and the ends of the multiple diagonal struts 550 converge toward a central point. The ends of the multiple diagonal struts 550 are provided with cones 560 matching the socket 530.

[0042] Subsequently, in order to facilitate the exhaust gas to pass through the interior of the filter element 520 and increase the filtering effect, specifically, an air outlet groove 570 is reserved between the plurality of diagonal struts 550 , and the air outlet position of the air outlet groove 570 is connected to the circumferential inner wall of the insertion hole 530 .

[0043] In addition, the conventional accessories and conventional structures involved in the utility model are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to internal structures and methods.

[0044] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A material blocking device at an incinerator outlet, comprising a furnace body assembly (100) and a support assembly (400), characterized in that: It also includes a sealing assembly (200) arranged on the side wall of the furnace body assembly (100), a trapezoidal slope protection assembly (300) arranged inside the furnace body assembly (100), and an exhaust gas treatment assembly (500) arranged on the top of the support assembly (400); in: A furnace body assembly (100), the furnace body assembly (100) comprising a shell (110); A sealing assembly (200), the sealing assembly (200) comprising a sealing frame 1 (210) sleeved on the circumferential outer wall of the housing (110), a bridge tube (220) sleeved on the sealing frame 1 (210), and a sealing frame 2 (230) sleeved on the bridge tube (220); A trapezoidal slope protection assembly (300), the trapezoidal slope protection assembly (300) comprising a trapezoidal block (310) arranged at the rear of the housing (110), the side wall of the trapezoidal block (310) being integrally formed and connected with a receiving block (320), and the side wall of the receiving block (320) being provided with a combination bolt (330); A support assembly (400), the support assembly (400) being convenient for receiving the furnace assembly (100) and the tail gas treatment assembly (500); An exhaust gas treatment component (500) comprises a cylindrical shell (510), a filter element (520) is sleeved inside the cylindrical shell (510), a combination ring (540) is arranged at the bottom of the cylindrical shell (510), and a cover shell connected to the end of the shell (110) is sleeved at the bottom of the combination ring (540).

2. The incinerator outlet material blocking device according to claim 1, characterized in that: The inner wall of the shell (110) is provided with a refractory layer (120), a furnace bin (130) is reserved inside the shell (110), and a feeding port (140) for feeding materials into the rotary kiln is reserved on one side of the shell (110).

3. The incinerator outlet material blocking device according to claim 2, characterized in that: The support assembly (400) comprises a plurality of vertical plates (410), and a horizontal plate (420) is arranged between the plurality of vertical plates (410) for supporting the cover shell.

4. The incinerator outlet material blocking device according to claim 3, characterized in that: An insertion hole (530) is reserved at the bottom of the filter core (520), and the filter core (520) is a polypropylene fiber with dense holes.

5. The incinerator outlet material blocking device according to claim 4, characterized in that: A plurality of oblique supports (550) are arranged on the top of the combined ring (540), the ends of the plurality of oblique supports (550) converge toward a central point, and a cone (560) matching the insertion hole (530) is arranged at the ends of the plurality of oblique supports (550).

6. The incinerator outlet material blocking device according to claim 5, characterized in that: An air outlet groove (570) is reserved between the plurality of diagonal supports (550), and an air outlet position of the air outlet groove (570) is communicated with the circumferential inner wall of the insertion hole (530).