Furnace mouth protection device of high-heat dissolving furnace

By designing a high-thermal dissolving furnace port protection device, the combination of a translation motor and a lifting motor and a spiral cooling water pipe are used to solve the damage problem of the high temperature of the dissolving furnace port to the feeding car parts, and a safer and more efficient material addition process is achieved.

CN222951504UActive Publication Date: 2025-06-06HUNAN TONGLAISHUN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421513521.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-06-06
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The high temperature of the dissolution furnace port causes damage to the parts of the feeding truck, affecting the service life and not convenient for material addition.

Method used

A high-thermal dissolving furnace furnace port protection device is designed, including a protective mechanism and a cooling mechanism. The protective mechanism drives the lifting connecting plate and the second fixing block away from the furnace opening through the translation motor and the lifting motor to avoid high temperature damage. The cooling mechanism uses spiral cooling water pipes to quickly cool the furnace port position.

Benefits of technology

It effectively avoids damage to the protective device and feeding truck by the high temperature at the furnace port, improves the convenience of material addition, and improves the heat utilization efficiency of the dissolution furnace through the recycling of cooling water.

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Abstract

The utility model discloses a high heat dissolving furnace mouth protection device which comprises a protection mechanism and connecting steel wire ropes symmetrically arranged on the top of the protection mechanism, a cooling mechanism is arranged on one side of the protection mechanism, a water suction pump is arranged on one side of the cooling mechanism, and the protection mechanism comprises a translation support. A containing groove is formed in the translation support, translation sliding grooves are formed in the front face and the back face of the translation support, a motor cover is fixedly installed on one side of the translation support, a translation motor is fixedly installed on one side of the interior of the motor cover, and the output end of the translation motor is fixedly connected with a chain wheel transmission assembly. Translation threaded rods are symmetrically connected to one side of the chain wheel transmission assembly, a lifting connecting plate and a second fixing block are driven by a translation motor and a lifting motor to be away from the furnace opening position of the dissolving furnace body, and therefore safety protection is conducted on the lifting connecting plate and the second fixing block. And certain damage to the lifting connecting plate and the second fixing block caused by high temperature of the furnace mouth is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of industrial production, in particular to a high-temperature melting furnace mouth protection device. Background Art

[0002] A melting furnace mostly refers to equipment for melting metals. The melting furnace can be divided into direct heating type and electric heating type according to the heating medium. The direct heating type is a method of heating the melting furnace with high temperature fire to melt the metal, and the electric heating type is a method of heating the melting furnace with electrical heating to melt the metal.

[0003] Announcement No. CN 220304253 U discloses an automatic opening and closing cover of a dissolving chamber of a dissolving furnace. By setting a sealing component, when the cover body covers the top of the dissolving furnace opening, the plug fixed at the bottom of the cover body will be stuck in the slot opened at the top of the dissolving furnace opening. After the cover body covers the dissolving furnace opening and closes the cover, the plug inserted in the oil filling hole is pulled out, and oil is filled into the slot through the oil filling hole to make the oil submerge the plug inserted in the slot to form an oil seal, and then the plug is inserted into the oil filling hole. By performing oil sealing treatment on the connection between the cover body and the dissolving furnace opening, a better sealing effect can be achieved to prevent the high-temperature gas, liquid or other dangerous substances inside the dissolving furnace or the dissolving chamber from leaking out, thereby easily endangering the safety and health of the operator. However, the patent still has the following problems in actual use:

[0004] Although the automatic opening and closing cover of the dissolving chamber of the dissolving furnace seals the dissolving chamber of the dissolving furnace by providing a cover body, thereby preventing the high-temperature gas, liquid or other dangerous substances inside the dissolving furnace or the dissolving chamber from leaking out, thereby endangering the safety and health of the operator, there is no relevant cooling structure at the furnace mouth of the dissolving furnace to cool the furnace mouth position. When raw materials need to be added, the furnace mouth needs to be opened and the raw materials are transported to the furnace mouth by a feeding trolley. However, due to the high temperature of the furnace mouth, the feeding trolley will be baked, causing damage to the internal parts of the trolley, thereby affecting the service life of the trolley, and it is not convenient to add materials to the dissolving furnace.

[0005] A high-temperature melting furnace mouth protection device is proposed to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of the utility model is to provide a high-temperature melting furnace mouth protection device to solve the problem that the automatic opening and closing cover of the melting chamber of the melting furnace proposed in the above background technology is used to seal the melting chamber of the melting furnace by setting a cover body to prevent the high-temperature gas, liquid or other dangerous substances inside the melting furnace or the melting chamber from leaking out, thereby endangering the safety and health of the operator, but there is no relevant cooling structure at the furnace mouth position of the melting furnace to cool the furnace mouth position. When raw materials need to be added, the furnace mouth needs to be opened and the raw materials are transported to the furnace mouth by a feeding trolley. However, due to the high temperature of the furnace mouth, the feeding trolley will be baked, causing damage to the internal parts of the trolley, thereby affecting the service life of the trolley and making it inconvenient to add materials to the melting furnace.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-temperature melting furnace mouth protection device, comprising a protection mechanism, and a connecting steel wire rope symmetrically arranged on the top of the protection mechanism;

[0008] A cooling mechanism is provided on one side of the protection mechanism, and a water pump is provided on one side of the cooling mechanism;

[0009] Also includes:

[0010] The protection mechanism comprises a translation bracket, a placement slot is provided inside the translation bracket, and translation slide slots are provided on the front and back sides of the translation bracket;

[0011] Wherein, a motor cover is fixedly installed on one side of the translation bracket, and a translation motor is fixedly installed on one side inside the motor cover;

[0012] Wherein, the output end of the translation motor is fixedly connected with a sprocket transmission assembly, and one side of the sprocket transmission assembly is symmetrically connected with a translation threaded rod.

[0013] Preferably, the outer sides of the two translation threaded rods are threadedly connected with translation threaded sleeves, the outer sides of the two translation threaded sleeves are fixedly installed with translation mounting blocks, the tops of the two translation mounting blocks are fixedly installed with lifting brackets, the tops of the two lifting brackets are fixedly installed with lifting top plates, and a lifting motor is fixedly installed on one side of the lifting top plate.

[0014] Preferably, the output end of the lifting motor is fixedly connected to a lifting rotating rod, bevel gear transmission assemblies are symmetrically arranged at both ends of the lifting rotating rod, the bottoms of the two bevel gear transmission assemblies are fixedly connected to a lifting threaded rod, the outer sides of the two lifting threaded rods are threadedly connected to lifting threaded sleeves, and a lifting connecting plate is fixedly installed between the two lifting threaded sleeves.

[0015] Preferably, a first fixed block is symmetrically installed on one side of the lifting connection plate, a pulley support is symmetrically installed on one side of the lifting top plate, a fixed pulley is rotatably connected inside the pulley support, a connecting wire rope is closely connected to the outer side of the fixed pulley, and a second fixed block is symmetrically installed on the side of the lifting connection plate away from the first fixed block.

[0016] Preferably, the cooling mechanism includes a dissolving furnace body, which is fixedly installed on one side of the interior of the placement groove, and the dissolving furnace body is fixedly connected to the translation bracket. A connecting hinge is symmetrically installed on one side of the top of the dissolving furnace body, and a protective furnace cover is rotatably connected to the top of the two connecting hinges.

[0017] Preferably, a third fixed block is symmetrically installed on one side of the top of the protective furnace cover, and the third fixed block is fixedly connected to the connecting steel wire rope. A spiral cooling water pipe is fittedly connected to the outer side of the top of the dissolving furnace body, and a water inlet pipe is fixedly connected to one side of the bottom of the spiral cooling water pipe, and the water pump is fixedly installed at the bottom of the water inlet pipe.

[0018] Preferably, a cooling water tank is fixedly installed at the bottom of the water pump, a water tank plug is threadedly connected to the top side of the cooling water tank, a water outlet pipe is fixedly installed on the top side of the spiral cooling water pipe, and an insulated water tank is fixedly installed at the bottom of the water outlet pipe.

[0019] Compared with the prior art, the utility model has the following beneficial effects: the high-temperature melting furnace furnace mouth protection device utilizes a translation motor and a lifting motor to drive the lifting connecting plate and the second fixed block away from the furnace mouth position of the melting furnace body, thereby safely protecting the lifting connecting plate and the second fixed block, avoiding the high temperature of the furnace mouth from causing certain damage to the lifting connecting plate and the second fixed block, and utilizing a spiral cooling water pipe to quickly cool down the furnace mouth position of the melting furnace body, so that the high temperature can avoid affecting the feeding trolley when feeding the material. The specific contents are as follows:

[0020] 1. By setting the protection mechanism, not only can the translation motor be used to drive the sprocket transmission assembly and the translation threaded rod to rotate, so that the translation threaded sleeve drives the translation mounting block and the lifting bracket to move horizontally, but also the lifting motor is used to drive the lifting rotating rod and the bevel gear transmission assembly to rotate, so that the bevel gear transmission assembly drives the lifting threaded rod to rotate, and the lifting threaded sleeve drives the lifting connecting plate to move up and down, and the lifting connecting plate and the second fixed block are kept away from the furnace mouth position of the melting furnace body by means of horizontal movement and lifting movement, so as to safely protect the lifting connecting plate and the second fixed block, and avoid the high temperature of the furnace mouth from causing certain damage to the lifting connecting plate and the second fixed block, and at the same time avoid the connection rope of the feeding trolley from being affected by the high temperature, which is not conducive to the normal use of the feeding trolley. When feeding is needed, the protective furnace cover on the top of the melting furnace body can be lifted by the connecting steel wire rope through translation and lifting to dissipate the heat, and finally the protective furnace cover can be unfolded to facilitate the feeding of the feeding trolley;

[0021] 2. By setting up a cooling mechanism, the spiral cooling water pipe can be used to quickly cool down the furnace mouth of the dissolving furnace body, so that the high temperature can be avoided from affecting the feeding trolley when the feeding trolley is feeding. At the same time, a water pump is used to pump the cooling water in the cooling water tank into the spiral cooling water pipe, and the hot water in the spiral cooling water pipe is pumped into the insulation water tank for insulation collection, which is convenient for the use of hot water and improves the heat utilization efficiency of the dissolving furnace body. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0023] Figure 2 It is a three-dimensional structural schematic diagram of the protection mechanism in the utility model;

[0024] Figure 3 It is a three-dimensional structural schematic diagram of the translation thread sleeve and the translation mounting block in the utility model;

[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the lifting connecting plate in the utility model;

[0026] Figure 5 It is a three-dimensional structural schematic diagram of the cooling mechanism in the utility model;

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the dissolving furnace body in the utility model in the unfolded state.

[0028] In the figure: 1, protective mechanism; 101, translation bracket; 102, placement slot; 103, translation slide; 104, motor cover; 105, translation motor; 106, sprocket transmission assembly; 107, translation threaded rod; 108, translation threaded sleeve; 109, translation mounting block; 110, lifting bracket; 111, lifting top plate; 112, lifting motor; 113, lifting rotating rod; 114, bevel gear transmission assembly; 115, lifting threaded rod; 116, lifting threaded sleeve; 117. Lifting connecting plate; 118. First fixed block; 119. Pulley support; 120. Fixed pulley; 121. Connecting wire rope; 122. Second fixed block; 2. Cooling mechanism; 201. Dissolving furnace body; 202. Connecting hinge; 203. Protective furnace cover; 204. Third fixed block; 205. Spiral cooling water pipe; 206. Water inlet pipe; 207. Water pump; 208. Cooling water tank; 209. Water tank plug; 210. Water outlet pipe; 211. Insulated water tank. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-6The utility model provides a technical solution: a high-temperature melting furnace mouth protection device, including a protection mechanism 1, and a connecting wire rope 121 symmetrically installed on the top of the protection mechanism 1, a cooling mechanism 2 is installed on one side of the protection mechanism 1, and a water pump 207 is installed on one side of the cooling mechanism 2, the protection mechanism 1 includes a translation bracket 101, a placement groove 102 is opened inside the translation bracket 101, and translation slide grooves 103 are opened on the front and back of the translation bracket 101, wherein a motor cover 104 is fixedly installed on one side of the translation bracket 101, and a translation motor 105 is fixedly installed on one side of the motor cover 104, wherein the output end of the translation motor 105 is fixedly connected to a sprocket transmission assembly 106, and the sprocket transmission assembly One side of 106 is symmetrically connected with a translation threaded rod 107, the outer sides of the two translation threaded rods 107 are both threadedly connected with translation threaded sleeves 108, the outer sides of the two translation threaded sleeves 108 are fixedly installed with translation mounting blocks 109, the tops of the two translation mounting blocks 109 are fixedly installed with lifting brackets 110, the tops of the two lifting brackets 110 are fixedly installed with lifting top plates 111, one side of the lifting top plate 111 is fixedly installed with a lifting motor 112, the output end of the lifting motor 112 is fixedly connected with a lifting rotating rod 113, the two ends of the lifting rotating rod 113 are symmetrically provided with bevel gear transmission components 114, the bottoms of the two bevel gear transmission components 114 are fixedly connected with lifting threaded rods 115, and the two lifting threaded rods 115 are fixedly connected. The outer sides of the lifting and lowering screw sleeves 116 are all threadedly connected, and a lifting and lowering connecting plate 117 is fixedly installed between the two lifting and lowering screw sleeves 116. A first fixed block 118 is symmetrically installed on one side of the lifting and lowering connecting plate 117. A pulley support 119 is symmetrically installed on one side of the lifting and lowering top plate 111. The internal rotation of the pulley support 119 is connected to a fixed pulley 120. The outer side of the fixed pulley 120 is fitted with a connecting wire rope 121. The lifting and lowering connecting plate 117 is symmetrically installed on one side away from the first fixed block 118. By setting the protection mechanism 1, not only can the translation motor 105 be used to drive the sprocket transmission assembly 106 and the translation threaded rod 107 to rotate, but also the translation threaded sleeve 108 can drive the translation mounting block 109 and the lifting bracket to move. 110 moves horizontally, and the lifting motor 112 drives the lifting rotating rod 113 and the bevel gear transmission assembly 114 to rotate, so that the bevel gear transmission assembly 114 drives the lifting threaded rod 115 to rotate, and the lifting threaded sleeve 116 drives the lifting connecting plate 117 to move up and down. By means of horizontal movement and lifting movement, the lifting connecting plate 117 and the second fixed block 122 are kept away from the furnace mouth position of the melting furnace body 201, so as to provide safety protection for the lifting connecting plate 117 and the second fixed block 122, and avoid the high temperature of the furnace mouth from causing certain damage to the lifting connecting plate 117 and the second fixed block 122, and at the same time avoid the connection rope of the feeding trolley from being affected by the high temperature, which is not conducive to the normal use of the feeding trolley. When feeding is required,The protective furnace cover 203 on the top of the melting furnace body 201 can be lifted by using the connecting wire rope 121 in a translation and lifting manner to dissipate the heat, and finally the protective furnace cover 203 can be unfolded to facilitate the feeding of the feeding trolley.

[0031] The cooling mechanism 2 includes a dissolving furnace body 201, which is fixedly installed on one side of the inner part of the placement groove 102, and the dissolving furnace body 201 is fixedly connected to the translation bracket 101. A connecting hinge 202 is symmetrically installed on one side of the top of the dissolving furnace body 201, and a protective furnace cover 203 is rotatably connected to the top of the two connecting hinges 202. A third fixed block 204 is symmetrically installed on one side of the top of the protective furnace cover 203, and the third fixed block 204 is fixedly connected to the connecting wire rope 121. A spiral cooling water pipe 205 is fitted and connected to the outer side of the top of the dissolving furnace body 201, and a water inlet pipe 206 is fixedly connected to the bottom side of the spiral cooling water pipe 205. A water pump 207 is fixedly installed at the bottom of the water inlet pipe 206, and the bottom of the water pump 207 is fixedly installed. There is a cooling water tank 208, and a water tank plug 209 is threadedly connected to one side of the top of the cooling water tank 208. A water outlet pipe 210 is fixedly installed on one side of the top of the spiral cooling water pipe 205, and an insulating water tank 211 is fixedly installed on the bottom of the water outlet pipe 210. By setting up the cooling mechanism 2, the spiral cooling water pipe 205 can be used to quickly cool down the furnace mouth position of the dissolving furnace body 201, and the high temperature can be avoided from affecting the feeding trolley when the feeding trolley is feeding. At the same time, the cooling water in the cooling water tank 208 is pumped into the spiral cooling water pipe 205 by the water pump 207, and the hot water in the spiral cooling water pipe 205 is pumped into the insulating water tank 211 for insulation collection, which is convenient for the use of hot water and improves the heat utilization efficiency of the dissolving furnace body 201.

[0032] Working principle: Before using this high-temperature melting furnace mouth protection device, it is necessary to check the overall condition of the device to ensure that it can work normally. Figure 1 - Figure 6As shown, first, the wire rope of the feeding trolley is connected to the second fixed block 122, and the sprocket transmission assembly 106 and the translation threaded rod 107 are driven to rotate by starting the translation motor 105, so that the translation threaded sleeve 108 drives the translation mounting block 109 and the lifting bracket 110 to move horizontally, and at the same time, the lifting motor 112 is used to drive the lifting rotation rod 113 and the bevel gear transmission assembly 114 to rotate, so that the bevel gear transmission assembly 114 drives the lifting threaded rod 115 to rotate, and the lifting threaded sleeve 116 drives the lifting connecting plate 117 to move up and down, and the lifting connecting plate 117 and the second fixed block 122 are moved close to the furnace mouth position of the melting furnace body 201 by means of horizontal movement and lifting movement, and under the action of the connecting wire rope 121 and the fixed pulley 120, the protective furnace cover 203 is opened, so as to facilitate the feeding of the melting furnace body 201, and secondly, after the feeding is completed, the translation motor 105 and The lifting motor 112 makes the lifting connecting plate 117 and the second fixed block 122 away from the furnace mouth position of the melting furnace body 201, thereby providing safety protection for the lifting connecting plate 117 and the second fixed block 122, avoiding the high temperature of the furnace mouth from causing certain damage to the lifting connecting plate 117 and the second fixed block 122, and at the same time avoiding the connection rope of the feeding trolley from being affected by the high temperature, which is not conducive to the normal use of the feeding trolley. Finally, the spiral cooling water pipe 205 is used to quickly cool down the furnace mouth position of the melting furnace body 201, and the high temperature can be avoided from affecting the feeding trolley when the feeding trolley is feeding. At the same time, the water pump 207 is used to pump the cooling water in the cooling water tank 208 into the spiral cooling water pipe 205, and the hot water in the spiral cooling water pipe 205 is pumped into the insulation water tank 211 for insulation collection, which is convenient for the use of hot water and improves the heat utilization efficiency of the melting furnace body 201.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high-temperature melting furnace mouth protection device, comprising a protection mechanism (1), and a connecting steel wire rope (121) symmetrically arranged on the top of the protection mechanism (1); A cooling mechanism (2) is provided on one side of the protection mechanism (1), and a water pump (207) is provided on one side of the cooling mechanism (2); It is characterized in that Also includes: The protection mechanism (1) comprises a translation bracket (101), a placement groove (102) is provided inside the translation bracket (101), and translation sliding grooves (103) are provided on the front and back sides of the translation bracket (101); Wherein, a motor cover (104) is fixedly mounted on one side of the translation bracket (101), and a translation motor (105) is fixedly mounted on one side inside the motor cover (104); The output end of the translation motor (105) is fixedly connected to a sprocket transmission assembly (106), and one side of the sprocket transmission assembly (106) is symmetrically connected to a translation threaded rod (107).

2. A high-temperature melting furnace mouth protection device according to claim 1, characterized in that: The outer sides of the two translation threaded rods (107) are both threadedly connected with translation thread sleeves (108), the outer sides of the two translation thread sleeves (108) are both fixedly mounted with translation mounting blocks (109), the tops of the two translation mounting blocks (109) are both fixedly mounted with lifting brackets (110), the tops of the two lifting brackets (110) are fixedly mounted with lifting top plates (111), and one side of the lifting top plate (111) is fixedly mounted with a lifting motor (112).

3. A high-temperature melting furnace mouth protection device according to claim 2, characterized in that: The output end of the lifting motor (112) is fixedly connected to a lifting rotating rod (113), and bevel gear transmission assemblies (114) are symmetrically arranged at both ends of the lifting rotating rod (113). The bottoms of the two bevel gear transmission assemblies (114) are fixedly connected to lifting threaded rods (115), and the outer sides of the two lifting threaded rods (115) are both threadedly connected to lifting threaded sleeves (116), and a lifting connecting plate (117) is fixedly installed between the two lifting threaded sleeves (116).

4. A high-temperature melting furnace mouth protection device according to claim 3, characterized in that: A first fixed block (118) is symmetrically mounted on one side of the lifting connection plate (117), a pulley support (119) is symmetrically mounted on one side of the lifting top plate (111), a fixed pulley (120) is rotatably connected inside the pulley support (119), a connecting steel wire rope (121) is closely attached to the outer side of the fixed pulley (120), and a second fixed block (122) is symmetrically mounted on one side of the lifting connection plate (117) away from the first fixed block (118).

5. The high-temperature melting furnace mouth protection device according to claim 1 is characterized in that: The cooling mechanism (2) comprises a dissolving furnace body (201), the dissolving furnace body (201) is fixedly mounted on one side of the interior of the placement groove (102), the dissolving furnace body (201) is fixedly connected to the translation bracket (101), a connecting hinge (202) is symmetrically mounted on one side of the top of the dissolving furnace body (201), and a protective furnace cover (203) is rotatably connected to the top of the two connecting hinges (202).

6. A high-temperature melting furnace mouth protection device according to claim 5, characterized in that: A third fixing block (204) is symmetrically installed on one side of the top of the protective furnace cover (203), and the third fixing block (204) is fixedly connected to the connecting wire rope (121). A spiral cooling water pipe (205) is fitted and connected to the outer side of the top of the dissolving furnace body (201), and a water inlet pipe (206) is fixedly connected to one side of the bottom of the spiral cooling water pipe (205), and the water pump (207) is fixedly installed at the bottom of the water inlet pipe (206).

7. A high-temperature melting furnace mouth protection device according to claim 6, characterized in that: A cooling water tank (208) is fixedly mounted on the bottom of the water pump (207), a water tank plug (209) is threadedly connected to one side of the top of the cooling water tank (208), a water outlet pipe (210) is fixedly mounted on one side of the top of the spiral cooling water pipe (205), and a heat preservation water tank (211) is fixedly mounted on the bottom of the water outlet pipe (210).

Citation Information

Patent Citations

  • Automatic opening and closing cover for dissolving chamber of dissolving furnace

    CN220304253U