Condenser forward and reverse washing system
By designing the condenser forward and backward cleaning system, the valve conversion and cleaning liquid circulation circuit are used to achieve efficient removal of dirt inside the condenser, which solves the problems of limited unidirectional cleaning effect and environmental pollution risk in traditional cleaning methods, and improves the heat exchange efficiency and service life of the condenser.
Patent Information
- Application Number
- CN202421622079.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-10
AI Technical Summary
Traditional condenser cleaning methods have problems such as limited one-way cleaning effect, cumbersome operation and environmental pollution risk, and it is difficult to completely solve the problem of removing dirt inside the condenser and improving heat exchange efficiency.
A condenser forward and backward cleaning system is designed, including a cleaning water tank, water pump and forward and backward washing reflow device. The forward and backward washing state is achieved through valve conversion, and the cleaning liquid circulation circuit and the condenser forward and backward washing cleaning circuit are used to achieve efficient removal of dirt inside the condenser.
This system can completely remove dirt inside the condenser without disassembling and assembling the original pipeline, improve heat exchange efficiency and service life, and avoid the risk of environmental pollution in traditional cleaning methods.
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Figure CN222951607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water treatment, in particular to a condenser forward and backwash cleaning system. Background Art
[0002] In the industrial manufacturing process, cooling water is increasingly used, and it plays a vital role in maintaining the stable operation of production equipment. However, as the cooling water usage cycle increases, dust in the air is easily sucked into the cooling tower system, causing the water quality to gradually deteriorate. This deterioration is manifested in the continuous deposition of minerals, microorganisms and other impurities in the cooling water on the inner wall of the pipe and condenser end, forming a slime layer, which seriously affects the heat exchange effect of the condenser and increases energy consumption.
[0003] To alleviate this problem, users usually need to clean the condenser regularly. Traditional cleaning methods include manual cleaning and chemical cleaning, but these methods have many defects. First, they can only achieve one-way cleaning, and the cleaning effect is limited. Secondly, if reversing cleaning is required, the pipeline must be reconnected, which is not only cumbersome to operate, but also has the risk of overflow of cleaning liquid and polluting the environment. In addition, the outlet pressure and reflux pressure of the cleaning water pump in the traditional cleaning method are inconvenient to adjust, which further affects the cleaning effect and efficiency.
[0004] In view of the many problems existing in traditional cleaning methods, such as incomplete cleaning, time-consuming and labor-intensive, and potential environmental pollution, there is an urgent need for a new type of condenser cleaning device to overcome these defects. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present application aims to provide a pipeline cleaning device, which can easily achieve forward and reverse washing states through valve conversion without disassembling the original pipeline, and can effectively remove dirt inside the condenser to improve the heat exchange efficiency and service life of the condenser.
[0006] To achieve the above objectives, this application is implemented through the following technical solutions:
[0007] The present application provides a condenser forward and backwash cleaning system, comprising a cleaning water tank, a water pump and a forward and backwash reflux device, wherein the cleaning water tank is used to store cleaning liquid, the water pump is connected to the water outlet of the cleaning water tank, and is used to extract the cleaning liquid from the cleaning water tank and reflux it, the forward and backwash reflux device is connected to the water outlet and water inlet of the water pump and the water outlet and water inlet of the condenser, and comprises a cleaning liquid circulation loop and a condenser forward and backwash cleaning loop, and is used to circulate and clean the condenser; wherein:
[0008] The cleaning liquid circulation loop comprises a first pipeline, a regulating valve, and a second pipeline connected in sequence, wherein one end of the first pipeline away from the regulating valve is connected to the water outlet of the water pump, and one end of the second pipeline away from the regulating valve is connected to the water inlet of the clean water tank, a first interface and a second interface are provided on the first pipeline, and a third interface and a fourth interface are provided on the second pipeline;
[0009] The forward and backwash cleaning circuit of the condenser includes a third pipeline, a first three-way valve, a fourth pipeline, a fifth pipeline, a second three-way valve, and a sixth pipeline; the A end of the first three-way valve is connected to the water inlet of the condenser, the B end of the first three-way valve is connected to the first interface of the first pipeline through the third pipeline, and the C end of the first three-way valve is connected to the third interface of the second pipeline through the fourth pipeline; the A end of the second three-way valve is connected to the water outlet of the condenser, the B end of the second three-way valve is connected to the second interface of the first pipeline through the fifth pipeline, and the C end of the second three-way valve is connected to the fourth interface of the second pipeline through the sixth pipeline.
[0010] As a further improvement of the present application, a filter is provided at the water inlet of the first pipeline. Preferably, the filter is a Y-type filter, a T-type filter, or a basket filter. The function of the filter is to filter impurities in the cleaning liquid to prevent the impurities from entering the condenser and affecting the cleaning effect and condenser performance.
[0011] As a further improvement of the present application, the A end of the first three-way valve is connected to the water inlet of the condenser through the seventh pipeline; the A end of the second three-way valve is connected to the water outlet of the condenser through the eighth pipeline. Preferably, the seventh pipeline is a hose; the eighth pipeline is a hose. The design of the hose helps to protect the condenser from damage due to vibration.
[0012] As a further improvement of the present application, the regulating valve is any one of a ball valve, a butterfly valve, and an eccentric rotary valve.
[0013] As a further improvement of the present application, the water pump is a circulating water pump.
[0014] The beneficial effect of the present application is that the present application provides a condenser forward and reverse washing cleaning system, including a forward and reverse washing reflux device, which can efficiently clean the condenser pipeline by adjusting the direction and pressure of the water flow through a valve, without replacing the traditional connection and cleaning water inlet and outlet pipelines, only with one water pump supplying water. This innovative design not only optimizes the limitations of traditional cleaning methods that can only clean in one direction or need to replace the pipeline for backwashing, but also effectively avoids the environmental pollution caused by the leakage of cleaning liquid caused by replacing the pipeline. In addition, the recycling of cleaning liquid also reduces resource waste and pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the condenser forward and backwash cleaning system of the present application.
[0016] In the figure: 1, first pipeline; 11, first interface; 12, second interface; 2, regulating valve; 3, second pipeline; 31, third interface; 32, fourth interface; 4, filter; 5, third pipeline; 6, first three-way valve; 7, fourth pipeline; 8, fifth pipeline; 9, second three-way valve; 10, sixth pipeline; 11, seventh pipeline; 12, eighth pipeline. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solutions and advantages of the present application clearer, the technical solutions of the present application will be clearly and completely described below in combination with the specific embodiments and drawings of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments, and are not used to limit the scope of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.
[0018] The present application provides a condenser forward and backwash cleaning system, such as Figure 1 As shown, it includes a cleaning water tank, a water pump and a forward and reverse washing return device.
[0019] The cleaning water tank is used to store cleaning fluid to ensure sufficient supply of cleaning fluid during the cleaning process. The cleaning water tank is made of corrosion-resistant materials to accommodate different types of cleaning fluids.
[0020] The water pump is used as the power source of the system. A circulating water pump is selected and connected to the water outlet of the cleaning water tank. It is responsible for pumping the cleaning liquid out of the cleaning water tank and promoting its circulation in the system.
[0021] The forward and reverse washing reflux device is connected to the water outlet and water inlet of the water pump and the water outlet and water inlet of the condenser to realize the forward and reverse washing circulation of the cleaning liquid in the condenser.
[0022] The forward and reverse washing reflux device includes a cleaning liquid circulation loop and a condenser forward and reverse washing cleaning loop, such as Figure 1 As shown, where:
[0023] The cleaning liquid circulation loop comprises a first pipeline 1, a regulating valve 2, and a second pipeline 3 which are connected in sequence. The end of the first pipeline 1 away from the regulating valve 2 is connected to the water outlet of the water pump. A filter 4 is provided at the water inlet of the first pipeline 1. The filter 4 is a Y-type filter. The end of the second pipeline 3 away from the regulating valve 2 is connected to the water inlet of the cleaning water tank. The first pipeline 1 is provided with a first interface 11 and a second interface 12. The second pipeline 3 is provided with a third interface 31 and a fourth interface 32.
[0024] The forward and reverse washing circuit of the condenser includes a third pipeline 5, a first three-way valve 6, a fourth pipeline 7, a fifth pipeline 8, a second three-way valve 9, and a sixth pipeline 10; the A end of the first three-way valve 6 is connected to the water inlet of the condenser through the seventh pipeline 11, the B end of the first three-way valve 6 is connected to the first interface 11 of the first pipeline 1 through the third pipeline 5, and the C end of the first three-way valve 6 is connected to the third interface 31 of the second pipeline 3 through the fourth pipeline 7; the A end of the second three-way valve 9 is connected to the water outlet of the condenser through the eighth pipeline 12, the B end of the second three-way valve 9 is connected to the second interface 12 of the first pipeline 1 through the fifth pipeline 8, and the C end of the second three-way valve 9 is connected to the fourth interface 32 of the second pipeline 3 through the sixth pipeline 10. The seventh pipeline 11 and the eighth pipeline 12 are both hoses.
[0025] The working principle of the embodiment of the present application is as follows:
[0026] Before cleaning: connect the water inlet of the water pump to the water outlet of the cleaning water tank, connect the water outlet of the water pump to the water inlet of the first pipeline 1, and connect the water outlet of the second pipeline 3 to the water inlet of the cleaning water tank. At the same time, connect the seventh pipeline 11 to the water inlet of the condenser, and connect the eighth pipeline 12 to the water outlet of the condenser.
[0027] Condenser positive washing: open all regulating valves 2, open the AB connection of the first three-way valve 6, open the AC connection of the second three-way valve 9, start the water pump, and the cleaning liquid is first pumped out from the cleaning water tank by the water pump, enters the cleaning liquid circulation loop, and after filtering out some impurities through the filter 4, it flows back into the cleaning water tank through the regulating valve 2 and the second pipeline 3. By slowly adjusting the opening of the regulating valve 2, the cleaning liquid enters the condenser through the third pipeline 5, the first three-way valve 6, and the seventh pipeline 11. After coming out of the condenser, it flows back to the cleaning water tank through the eighth pipeline 12, the second three-way valve 9, the sixth pipeline 10, and the second pipeline 3.
[0028] Condenser backwash: open all regulating valves 2 again, open the AC channel of the first three-way valve 6, open the AB channel of the second three-way valve 9, and slowly adjust the opening of the regulating valve 2 to allow the cleaning liquid to enter the condenser through the fifth pipeline 8, the second three-way valve 9, and the eighth pipeline 12. After coming out of the condenser, it flows back to the cleaning water tank through the seventh pipeline 11, the first three-way valve 6, the fourth pipeline 7, and the second pipeline 3.
[0029] Although this specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each implementation mode may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
[0030] The series of detailed descriptions listed above are only specific descriptions of feasible implementation methods of the present application. They are not intended to limit the scope of protection of the present application. Any equivalent implementation methods or changes that do not deviate from the technical spirit of the present application should be included in the scope of protection of the present application.
Claims
1. A condenser forward and backwash cleaning system, characterized in that: It includes a cleaning water tank, a water pump and a forward and reverse washing reflux device, wherein the cleaning water tank is used to store cleaning liquid, the water pump is connected to the water outlet of the cleaning water tank, and is used to extract the cleaning liquid from the cleaning water tank and reflux it, and the forward and reverse washing reflux device is connected to the water outlet and water inlet of the water pump and the water outlet and water inlet of the condenser, and includes a cleaning liquid circulation loop and a condenser forward and reverse washing cleaning loop, and is used to circulate and clean the condenser; wherein: The cleaning liquid circulation loop comprises a first pipeline, a regulating valve, and a second pipeline connected in sequence, wherein one end of the first pipeline away from the regulating valve is connected to the water outlet of the water pump, and one end of the second pipeline away from the regulating valve is connected to the water inlet of the cleaning water tank, a first interface and a second interface are provided on the first pipeline, and a third interface and a fourth interface are provided on the second pipeline; The forward and backwash cleaning circuit of the condenser includes a third pipeline, a first three-way valve, a fourth pipeline, a fifth pipeline, a second three-way valve, and a sixth pipeline; the A end of the first three-way valve is connected to the water inlet of the condenser, the B end of the first three-way valve is connected to the first interface of the first pipeline through the third pipeline, and the C end of the first three-way valve is connected to the third interface of the second pipeline through the fourth pipeline; the A end of the second three-way valve is connected to the water outlet of the condenser, the B end of the second three-way valve is connected to the second interface of the first pipeline through the fifth pipeline, and the C end of the second three-way valve is connected to the fourth interface of the second pipeline through the sixth pipeline.
2. The condenser forward and backwash cleaning system according to claim 1, characterized in that: A filter is provided at the water inlet of the first pipeline.
3. The condenser forward and backwash cleaning system according to claim 2, characterized in that: The filter is a Y-type filter, a T-type filter, or a basket filter.
4. The condenser forward and backwash cleaning system according to claim 1, characterized in that: The A end of the first three-way valve is connected to the water inlet of the condenser through a seventh pipeline.
5. The condenser forward and backwash cleaning system according to claim 4, characterized in that: The seventh pipeline is a hose.
6. The condenser forward and backwash cleaning system according to claim 1, characterized in that: The A end of the second three-way valve is connected to the water outlet of the condenser through an eighth pipeline.
7. The condenser forward and backwash cleaning system according to claim 6, characterized in that: The eighth pipeline is a hose.
8. The condenser forward and backwash cleaning system according to claim 1, characterized in that: The regulating valve is any one of a ball valve, a butterfly valve and an eccentric rotary valve.
9. The condenser forward and backwash cleaning system according to claim 1, characterized in that: The water pump is a circulating water pump.