Sensor magnet base structure suitable for curved surface adsorption
By designing a magnet base structure with convex arc surface, inclined surface and concave plane, the problem of unstable magnetic absorption of sensors on the concave surface in the prior art is solved, and stable magnetic absorption and wide measurement ranges are achieved on various curved surfaces and planes.
Patent Information
- Application Number
- CN202422171229.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing magnetic base is difficult to adapt to various curved surface radii, especially when the outer and inner side of the curved surface of the equipment is recessed, which cannot provide sufficient adsorption stiffness, resulting in unstable magnetic absorption of the sensor.
A magnet base structure including a convex arc surface, a beveled surface and a concave plane is designed to ensure that at least two lines are in contact on the inner, outer surface and plane of the curved surface, thereby improving magnetic stability.
The sensor is able to achieve stable magnetic absorption on various curved surfaces and planes, expand the measurement range, and can adapt to the internal surface measurement of curved radius of curvature of 20.5mm to infinite and external surface measurement of curved surfaces from 22mm to infinite.
Smart Images

Figure CN222951777U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensor installation, in particular to a sensor magnet base structure suitable for curved surface adsorption. Background Art
[0002] At the equipment testing site, for various curved surface radii, including the inside and outside of the curved surface, the previous magnetic base was difficult to adapt to the measurement of various parts on site. Especially for large equipment, the outer side of the curved surface of the equipment is not exposed and cannot be used for measurement. The internal conditions of the equipment are complicated and the curvature of the concave problem makes it difficult for the existing magnetic base to provide a certain degree of magnetic rigidity. Summary of the invention
[0003] According to the above-mentioned prior art, the existing magnetic base has defects, such as the inner side of the curved surface of the device, the concave surface is unstable and the two-point contact cannot be measured. The purpose of the utility model is to provide a sensor magnet base structure suitable for curved surface adsorption, so that it can be firmly adsorbed on the curved surface of various devices, so that the sensor can obtain sufficient adsorption stiffness, and then realize the state measurement of the equipment.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a sensor magnet base structure suitable for curved surface adsorption, including a magnet base, the adsorption surface of the magnet base includes two symmetrically arranged convex arc surfaces, a concave plane is formed between the two convex arc surfaces, the concave plane and the convex arc surfaces on both sides are transitioned by inclined surfaces, the convex arc surfaces, the inclined surfaces and the concave plane together constitute the upper surface of the magnet base; a threaded through hole for connecting the sensor is provided on the concave plane.
[0005] Furthermore, the main body of the magnet base is a cylindrical structure, and an outer convex arc surface, an inclined surface and a concave plane are formed on the upper end surface of the cylindrical structure.
[0006] Furthermore, the side surface of the magnet base is coated with iron.
[0007] Furthermore, the upper surface of the iron clad is flush with the concave plane, and the convex arc surfaces and inclined surfaces on both sides of the concave plane protrude from the upper surface of the iron clad.
[0008] Furthermore, the outer surface of the iron-clad member is provided with anti-slip vertical stripes.
[0009] Furthermore, the iron-clad structure is a cylindrical structure, the inner diameter of the iron-clad is 30 mm, the thickness of the iron-clad is 1.9 mm, and the axial height of the iron-clad is 13 mm.
[0010] Furthermore, the main body of the magnet base is a cylindrical structure, and the outer diameter of the magnet base is 30 mm; the longitudinal section of the convex circular arc surface is an arc line, the radius of the arc line is 3.45 mm, the intersection of the convex circular arc surface and the outer peripheral surface of the magnet base is a curve, the height of the lowest point of the curve is 14.67 mm, the intersection of the convex circular arc surface and the inclined surface is a straight line, and the height difference between the straight line and the concave plane, that is, the height difference of the inclined surface is 4.06 mm; the inclination angle of the inclined surface is 40°; the width of the concave plane is 9 mm, and the axial height of the concave plane is 13 mm.
[0011] Furthermore, the threaded through hole is arranged at the center of the concave plane.
[0012] Furthermore, the threaded through hole is an M6 threaded through hole.
[0013] Furthermore, the convex arc surface is a cylindrical convex arc surface.
[0014] The beneficial effects of the utility model are as follows: the utility model provides a sensor magnet base that is adaptable to various types of equipment and measuring point positions, and is mainly used to make the sensor tightly magnetically attracted to a curved surface or a flat surface. The magnet base is designed as a combination of an arc bottom surface and an inclined surface, so that the magnet base has at least two line contacts on the inside of the curved surface, the outside of the curved surface, and the flat surface, which solves the problem of unstable magnetic attraction of the sensor on the concave surface of the curved surface. It can adapt to the inside and outside of the shaft, greatly increasing the applicable measuring point range of the magnet, and the measurable range: the curvature radius can be measured from 20.5mm to infinity when measuring inside the curved surface, and the curvature radius can be measured from 22mm to infinity when measuring outside the curved surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is the overall schematic diagram of the sensor magnet base structure;
[0016] Figure 2 for Figure 1 Schematic diagram of the magnet base structure;
[0017] Figure 3 for Figure 1 A bottom view of the magnet base structure;
[0018] Figure 4 for Figure 1 A front view of the magnet base structure;
[0019] Figure 5 for Figure 1 A top view of a magnet base structure;
[0020] Figure 6 for Figure 1 Axonometric view of the magnet base structure;
[0021] Figure 7This is the front view of the inner core of the magnet base;
[0022] Figure 8 It is a top view of the iron clad;
[0023] Fig. 9 This is the main view of the iron clad surface;
[0024] Fig.10 This is the effect diagram of the magnetic attraction position on the inner side of the curved surface with a minimum curvature radius of 20.5mm;
[0025] Fig.11 This is the effect diagram of the magnetic attraction position when the minimum curvature radius of the outer side of the curved surface is 22mm;
[0026] In the figure: 1. Magnet base, 2. Convex arc surface, 3. Inclined surface, 4. Concave plane, 5. M6 threaded through hole, 6. Iron coating, 7. Anti-slip vertical stripes. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.
[0028] See attached Figure 1-11 A sensor magnet base structure suitable for curved surface adsorption includes a magnet base 1, the main body of the magnet base 1 is a cylindrical structure, the adsorption surface of the magnet base includes two symmetrically arranged convex arc surfaces 2, a concave plane 4 is formed between the two convex arc surfaces 2, the concave plane 4 is a horizontal plane, and the concave plane 4 and the convex arc surfaces 2 on both sides are transitioned through an inclined plane 3. The two convex arc surfaces 2, the two inclined planes 3 and the concave plane 4 in the middle together constitute the upper end surface of the cylindrical structure of the magnet base 1, and the convex arc surfaces 2 and the inclined planes 3 on both sides of the concave plane 4 are symmetrical to each other; the center of the concave plane is provided with an M6 threaded through hole 5 for connecting the sensor. The side surface of the magnet base 1 is coated with an iron coating 6. The iron coating 6 forms a cylindrical structure, the upper surface of the iron coating 6 is flush with the concave plane 4, and the convex arc surfaces 2 and the inclined planes 3 on both sides of the concave plane 4 protrude from the upper surface of the iron coating 6. The outer surface of the iron coating 6 is provided with anti-slip vertical stripes 7.
[0029] Furthermore, the iron clad 6 is a cylindrical structure, the inner diameter of the iron clad is 30 mm, the thickness of the iron clad is 1.9 mm, and the axial height of the iron clad is 13 mm.
[0030] Furthermore, the main body of the magnet base 1 is a cylindrical structure, and the outer diameter of the magnet base is 30mm; the longitudinal section of the convex arc surface 2 is an arc, the radius of the arc is 3.45mm, the intersection of the convex arc surface 2 and the outer peripheral surface of the magnet base is a curve, the height of the lowest point of the curve is 14.67mm, the intersection of the convex arc surface 2 and the inclined surface 3 is a straight line, and the height difference between the straight line and the concave plane 4, that is, the height difference of the inclined surface 3 is 4.06mm; the inclination angle of the inclined surface 6 is 40°; the width of the concave plane 4 is 9mm, and the axial height of the concave plane 4 is 13mm. When the magnet base 1 adsorbs the outer curved surface, the convex arc surface 2 or the inclined surface 3 of the magnet base 1 is in line contact with the outer curved surface for magnetic attraction; when the magnet base 1 adsorbs the inner curved surface, the convex arc surface 2 of the magnet base 1 is in line contact with the inner curved surface for magnetic attraction.
[0031] Based on the above technical solution, it should be noted that the convex arc surface 2 is a convex cylindrical arc surface rather than a spherical curved surface. The cylindrical convex arc surface is in line contact with the curved surface or plane during adsorption, and the magnetic attraction state is relatively stable. The concave plane 4 in the middle and the inclined surfaces 3 on both sides play a V-shaped positioning role, forming an accommodation space for the magnetic attraction positioning outside the curved surface.
[0032] In this embodiment, the magnet base is designed as a combination of an outer convex arc surface and an inclined surface, so that the magnet base has at least two line contacts on the inner side of the curved surface, the outer side of the curved surface, and the plane, solving the problem of unstable magnetic attraction of the sensor on the concave surface of the curved surface. The function of the iron clad 6 is to prevent the magnet from breaking, while reducing the lateral magnetic force and reducing the influence of lateral attraction to equipment or other debris; the M6 threaded through hole 5 is used to insert a screw to fix the sensor.
[0033] The magnet base of this embodiment has the following advantages: 1. When the magnet is concave in the plane, that is, when measuring on the inside of the curved surface, Fig.10 , which can achieve stable and firm magnetic attraction. 2. The magnet has a huge magnetic force, which makes the magnet and the workpiece surface have raised corners, which is convenient for removing the magnet by hand after the test is completed, which is more convenient and quick. 3. The arc erases most of the edges and corners of the magnet base itself, making the edge of the magnet not easy to break.
[0034] It should be noted that the parts not described in detail in the present invention are prior art.
[0035] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0037] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0039] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0040] The above examples are only the best embodiments of the present invention. Obviously, the present invention is not limited to the above examples, and there are many variations. All variations that can be directly derived or associated with the contents disclosed by a person skilled in the art should be considered as the protection scope of the present invention.
Claims
1. A sensor magnet base structure suitable for curved surface adsorption, characterized in that: The adsorption surface of the magnet base includes two symmetrically arranged convex arc surfaces, a concave plane is formed between the two convex arc surfaces, and the concave plane and the convex arc surfaces on both sides are transitioned through inclined surfaces. The convex arc surfaces, the inclined surfaces and the concave plane together constitute the upper surface of the magnet base; the concave plane is provided with a threaded through hole for connecting the sensor.
2. A sensor magnet base structure suitable for curved surface adsorption according to claim 1, characterized in that: The main body of the magnet base is a cylindrical structure, and an outer convex arc surface, an inclined surface and a concave plane are formed on the upper end surface of the cylindrical structure.
3. A sensor magnet base structure suitable for curved surface adsorption according to claim 1 or 2, characterized in that: The side surface of the magnet base is coated with iron.
4. The sensor magnet base structure suitable for curved surface adsorption according to claim 3, characterized in that: The upper surface of the iron clad is flush with the concave plane, and the convex arc surfaces and inclined surfaces on both sides of the concave plane protrude from the upper surface of the iron clad.
5. The sensor magnet base structure suitable for curved surface adsorption according to claim 3, characterized in that: The outer surface of the iron-clad body is provided with anti-skid vertical stripes.
6. The sensor magnet base structure suitable for curved surface adsorption according to claim 3, characterized in that: The iron-clad structure is a cylindrical structure, with an inner diameter of 30 mm, a thickness of 1.9 mm, and an axial height of 13 mm.
7. A sensor magnet base structure suitable for curved surface adsorption according to claim 1 or 6, characterized in that: The main body of the magnet base is a cylindrical structure, and the outer diameter of the magnet base is 30mm; the longitudinal section of the convex arc surface is an arc line, the radius of the arc line is 3.45mm, the intersection of the convex arc surface and the outer peripheral surface of the magnet base is a curve, the height of the lowest point of the curve is 14.67mm, the intersection of the convex arc surface and the inclined surface is a straight line, and the height difference between the straight line and the concave plane, that is, the height difference of the inclined surface is 4.06mm; the inclination angle of the inclined surface is 40°; the width of the concave plane is 9mm, and the axial height of the concave plane is 13mm.
8. The sensor magnet base structure suitable for curved surface adsorption according to claim 1, characterized in that: The threaded through hole is arranged at the center of the concave plane.
9. The sensor magnet base structure suitable for curved surface adsorption according to claim 1, characterized in that: The threaded through hole is an M6 threaded through hole.
10. The sensor magnet base structure suitable for curved surface adsorption according to claim 1, characterized in that: The outer convex arc surface is a cylindrical outer convex arc surface.