Wiring terminal detection device and production equipment

Abstract

The utility model relates to the field of electrical element production equipment, and particularly provides a wiring terminal detection device and production equipment, and the wiring terminal detection device comprises a light-emitting mechanism which comprises a light-emitting part; the object carrying mechanism is arranged on one side of the light emitting mechanism, and the object carrying mechanism is used for placing a to-be-detected wiring terminal; the detection mechanism is arranged on the side, away from the light-emitting mechanism, of the carrying mechanism; wherein the object carrying mechanism comprises an object carrying table, a positioning groove is formed in the object carrying table, and anti-collision grooves are formed in a plurality of corner angles of the positioning groove. The anti-collision grooves are formed in the corner angles of the positioning groove, so that the direct contact between the wiring terminal and the sharp corner angles in the putting-in and taking-out processes is effectively avoided, and the edge abrasion and damage to the wiring terminal are reduced. Therefore, the quality of the wiring terminal is protected, the yield is improved, and the production cost is reduced.

Description

Technical Field

[0001] The present application relates to the field of electrical component production equipment, and in particular to a terminal block detection device and production equipment. Background Art

[0002] As an important component of electrical connection, the terminal block must ensure that its quality and performance meet strict industrial standards. To this end, the terminal block needs to undergo a series of quality tests during the production process to verify whether its mechanical and electrical characteristics meet the requirements.

[0003] In the prior art, testing usually involves placing the terminal block in a specific positioning groove for the next step of testing. When the terminal block contacts the positioning groove of the testing tool, the hard edges in the groove may cause the edge of the terminal to be worn or damaged, which not only affects the appearance of the terminal, but also may weaken the electrical performance of the terminal, ultimately resulting in a decrease in the overall yield rate and an increase in production costs.

[0004] Therefore, the prior art has defects and shortcomings and needs further improvement and development. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present application aims to provide a terminal block detection device and production equipment, aiming to solve the problem that the structure of the contact terminal block detection tool in the prior art may cause damage to the terminal block.

[0006] The technical solutions adopted by this application to solve the technical problems are as follows:

[0007] A terminal detection device comprises: a light emitting mechanism, wherein the light emitting mechanism comprises a light emitting portion;

[0008] A carrying mechanism, which is arranged on one side of the light-emitting mechanism and is used to place the terminal block to be inspected;

[0009] A detection mechanism, the detection mechanism is arranged on a side of the object-carrying mechanism away from the light-emitting mechanism;

[0010] Wherein, the loading mechanism comprises a loading platform, a positioning groove is arranged on the loading platform, and anti-collision grooves are arranged at several corners of the positioning groove.

[0011] Optionally, the anti-collision groove is configured to be arc-shaped;

[0012] The anti-collision groove is communicated with the positioning groove, and the anti-collision groove is arranged on the outer side of the positioning groove.

[0013] Optionally, a first step, a second step and a third step are arranged in the positioning groove, the first step is arranged in parallel with the second step, and the first step and the second step are both arranged in parallel with the third step.

[0014] Optionally, the loading mechanism further includes a loading bracket, the loading platform is arranged on the loading bracket, and the loading platform is detachably connected to the loading bracket;

[0015] The edge of the positioning groove is provided with a chamfer.

[0016] Optionally, the detection mechanism includes a camera component and a carrying component, the camera component is arranged on the carrying component, and the camera component is arranged toward the light emitting mechanism;

[0017] The bearing assembly comprises a bearing base and a first bearing platform, the bearing base is provided with a first slide rail, and the first bearing platform is provided with a first slideway;

[0018] The first slide rail is slidably connected to the first slideway;

[0019] The carrying assembly further includes a second carrying platform, and the second carrying platform is detachably connected to the first carrying platform;

[0020] The second bearing platform is provided with a second slide rail;

[0021] Wherein, the second slide rail is perpendicular to the first slide rail.

[0022] Optionally, the bearing assembly further includes a third bearing platform, a second slideway is disposed on the third bearing platform, and the second slide rail is slidably connected to the second slideway.

[0023] Optionally, a plurality of first positioning parts are provided on the first carrying platform, and the plurality of first positioning parts are used to position the first carrying platform relative to the carrying base;

[0024] The third loading platform is provided with a plurality of second positioning parts, and the plurality of second positioning parts are used for positioning the position of the third loading platform relative to the second loading platform.

[0025] Optionally, the carrying assembly further includes a fourth carrying platform, the fourth carrying platform is detachably connected to the third carrying platform, and the camera assembly is disposed on the fourth carrying platform.

[0026] Optionally, the light emitting mechanism comprises a light bracket, and the light emitting part is arranged on the light bracket.

[0027] Another technical solution adopted by the present application to solve the technical problem is as follows: a terminal production device, which includes the terminal detection device as described above.

[0028] Beneficial effects:

[0029] The present application provides a terminal detection device and production equipment, the terminal detection device includes a light emitting mechanism, a loading mechanism and a detection mechanism, the loading mechanism includes a loading platform, and a positioning groove is arranged on the loading platform; by arranging anti-collision grooves at several corners of the positioning groove, the terminal is effectively prevented from directly contacting with sharp corners during the insertion and removal process, thereby reducing the edge wear and damage of the terminal. Thereby protecting the quality of the terminal, improving the yield rate, and reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a three-dimensional structural schematic diagram of the terminal block detection device provided in this application;

[0031] Figure 2 It is a partial three-dimensional structural schematic diagram of the object carrying mechanism provided in this application;

[0032] Figure 3 It is a three-dimensional structural schematic diagram of the terminal block detection device provided in this application;

[0033] Figure 4 It is a three-dimensional structural schematic diagram of the terminal production equipment provided in this application.

[0034] Description of reference numerals:

[0035] 100. Terminal block production equipment; 10. Terminal block detection device; 11. Light-emitting mechanism; 12. Carrying mechanism; 13. Detection mechanism; 14. Compressor; 111. Light-emitting unit; 112. Light bracket; 121. Carrying platform; 122. Carrying bracket; 123. Positioning groove; 124. Anti-collision groove; 125. First step; 126. Second step; 127. Third step; 128. Chamfer; 131. Camera assembly; 132. Carrying assembly; 133. Carrying base; 134. First slide rail; 135. First carrying platform; 136. First slideway; 137. Second carrying platform; 138. Second slide rail; 139. Third carrying platform; 140. Second slideway; 141. First positioning unit; 142. Second positioning unit; 143. Fourth carrying platform. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solution and advantages of the present application clearer and more specific, the present application is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific examples described here are only used to explain the present application and are not used to limit the present application.

[0037] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, "multiple" means two or more.

[0038] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0039] Please refer to Figures 1 to 3 In the first embodiment of the present application, a terminal detection device 10 is proposed, which includes: a light-emitting mechanism 11, a carrier mechanism 12 and a detection mechanism 13; the light-emitting mechanism 11 includes a light-emitting unit 111, and the light-emitting unit 111 can be an LED lamp or other high-brightness light source, which can produce stable and uniform light. The light-emitting unit 111 is arranged on one side of the light-emitting mechanism 11, and is used to directly illuminate the terminal to be detected, so as to provide sufficient lighting for optical detection. The carrier mechanism 12 is arranged on one side of the light-emitting mechanism 11, and the carrier mechanism 12 is used to place the terminal to be detected. The carrier mechanism 12 can be a platform or a tray with grooves to ensure that the terminal is stably placed, so as to facilitate accurate detection by the detection mechanism 13. The detection mechanism 13 is arranged on the side of the carrier mechanism 12 away from the light-emitting mechanism 11; specifically, the detection mechanism 13 is arranged on the side of the carrier mechanism 12 away from the light-emitting mechanism 11, and is used to capture the image or characteristics of the terminal after being illuminated by the light-emitting unit 111. The detection mechanism 13 performs quality assessment by analyzing the optical characteristics of the terminal blocks, such as size, shape, surface defects, etc.

[0040] Specifically, the light generated by the light-emitting mechanism 11 directly illuminates the terminal on the carrier mechanism 12, and the detection mechanism 13 receives the light transmitted through the terminal from the other side to perform optical detection. This non-contact optical detection effectively avoids the damage to the surface or structure of the terminal that may be caused by traditional mechanical contact detection. It can not only protect the integrity and performance of the terminal, reduce the scrap rate caused by detection, but also meet the needs of high-speed mass production, and significantly improve the product quality control level of the electrical manufacturing industry.

[0041] See also Figure 2 , wherein the loading mechanism 12 includes a loading platform 121, a positioning groove 123 is provided on the loading platform 121, and anti-collision grooves 124 are provided at several corners of the positioning groove 123. The anti-collision grooves 124 are provided to reduce the direct contact between the terminal and the sharp edges of the groove during the insertion and removal process. The use of the anti-collision grooves 124 significantly reduces the wear and damage of the edges of the terminal, and protects the structure and surface integrity of the terminal. The provision of the anti-collision grooves 124 not only improves the efficiency and accuracy of the terminal detection, but also improves the overall yield by reducing damage, reduces production costs, and ensures product quality. It effectively solves the terminal wear problem existing in the prior art, thereby improving the reliability of the terminal product.

[0042] Please continue reading Figure 2 In some specific embodiments, the anti-collision groove 124 is configured to be arc-shaped; the arc-shaped anti-collision groove 124 increases the strength of the anti-collision groove 124 structure and reduces the risk of the terminal contacting with hard edges during operation. The anti-collision groove 124 is connected to the positioning groove 123, and the anti-collision groove 124 is arranged outside the positioning groove 123, which helps to better guide the terminal to be smoothly put in and taken out, reduces scratches or damage to the edge of the terminal during movement, and improves the safety of operation and the protection of the terminal.

[0043] Please continue reading Figure 2In some specific embodiments, the positioning groove 123 is provided with a first step 125, a second step 126 and a third step 127, and the first step 125, the second step 126 and the third step 127 are used to more effectively support and fix the terminal block to prevent it from moving or falling during the detection process. The first step 125 is arranged in parallel with the second step 126, and the first step 125 and the second step 126 are arranged in parallel with the third step 127 to adapt to the length and width of the terminal block, provide uniform support force, and avoid detection errors caused by improper position of the terminal block. The positioning groove 123 is hollowed out, and the overall weight of the stage 121 also allows the light of the light-emitting mechanism 11 to more evenly illuminate various parts of the terminal block, which is convenient for the detection mechanism 13 to perform visual inspection and other related tests. There is no step on one side of the positioning groove 123, which is to adapt to the irregular shape or size that may exist in the terminal block. This allows terminals of different shapes or sizes to be properly placed in the positioning groove 123, while avoiding terminal damage caused by forced alignment.

[0044] Please continue reading Figure 2 In some specific embodiments, the edge of the positioning groove 123 is provided with a chamfer 128. Specifically, all edges of the positioning groove 123 on the stage 121 are provided with a chamfer 128, and the chamfer 128 is used to reduce the direct hard contact between the terminal and the edge of the groove during the placement and removal process, thereby further preventing wear and damage to the surface of the terminal. The setting of the chamfer 128 provides a gentler transition during the installation and removal of the terminal, effectively avoiding scratches or damage that may be caused by sharp edges. This not only protects the structure and appearance quality of the terminal, but also ensures the stability of the electrical performance and improves the yield rate.

[0045] Please refer to Figure 1 and Figure 3In some specific embodiments, the detection mechanism 13 includes a camera assembly 131 and a bearing assembly 132, wherein the camera assembly 131 is disposed on the bearing assembly 132, and the camera assembly 131 is disposed toward the light-emitting mechanism 11. Specifically, the detection assembly is the core of the detection mechanism 13, and is responsible for capturing images of the wiring terminals to be detected. The camera assembly 131 may be a high-resolution CCD or CMOS camera, capable of capturing high-quality images, so as to facilitate detailed analysis of the size, shape, surface defects and other characteristics of the wiring terminals. The camera assembly 131 is directed toward the light-emitting mechanism 11, ensuring that the wiring terminals are fully illuminated, thereby obtaining clear, high-contrast images, which is conducive to improving the accuracy and efficiency of the detection. The bearing assembly 132 provides a stable support platform for the camera assembly 131, ensuring that the camera assembly 131 captures images at an appropriate position and angle. The design of the bearing assembly 132 allows the camera assembly 131 to make necessary position adjustments to meet the detection needs of wiring terminals of different sizes and shapes. By combining the camera assembly 131 with the carrier assembly 132 , the detection mechanism 13 of this embodiment can not only provide efficient and accurate optical detection of the wiring terminals, but also improve the flexibility and stability of the detection mechanism 13 .

[0046] Please continue to refer to Figure 1 and Figure 3 In some specific embodiments, the loading mechanism 12 includes a loading platform 121 and a loading bracket 122, wherein the loading platform 121 is disposed on the loading bracket 122, and the loading platform 121 and the loading bracket 122 are detachably connected; wherein a positioning groove 123 is disposed on the loading platform 121. Specifically, the loading platform 121 is the main part of the loading mechanism 12, and the loading platform 121 directly carries the wiring terminal to be detected. The surface of the loading platform 121 is designed with a special positioning groove 123, which is set according to the shape and size of the wiring terminal, and can accurately locate the wiring terminal, thereby ensuring the stability and consistency of the wiring terminal during the detection process. The loading bracket 122 provides the support required for the loading platform 121, ensuring that the loading platform 121 is at an appropriate height and angle for optical detection by the detection mechanism 13. More importantly, the stage 121 and the stage support 122 are designed to be detachably connected, which not only facilitates the cleaning and maintenance of the stage 121, but also provides greater flexibility, allowing the stage 121 of different designs to be replaced according to different detection requirements.

[0047] Please continue to refer to Figure 1 and Figure 3In some specific embodiments, the bearing assembly 132 includes a bearing base 133 and a first bearing platform 135. The bearing base 133 is provided with a first slide rail 134. The bearing base 133 is the basic part of the bearing assembly 132 and stably supports the entire detection device. A first slide rail 134 is arranged above it. As a key component of the sliding connection, the first slide rail 134 not only ensures the stability of the structure, but also provides an adjustable mechanism. A first slide rail 136 is arranged on the first bearing platform 135; the first bearing platform 135 is used to directly or indirectly support the key components of the camera assembly 131. The bottom of the first bearing platform 135 is equipped with a first slide rail 136, which corresponds to the first slide rail 134 on the bearing base 133, and the flexible adjustment of the bearing platform is realized by sliding connection. The first slide rail 134 is slidably connected to the first slideway 136; the slidable connection between the first slide rail 134 and the first slideway 136 allows the first carrier 135 to move smoothly along the first slide rail 134 on the carrier base 133, so that the detection device can adjust the position of the camera assembly 131 as needed to meet the detection requirements of terminal blocks of different sizes and shapes. In addition, the design of the sliding connection also facilitates the installation, adjustment and maintenance of the detection device.

[0048] Please continue to refer to Figure 1 and Figure 3 In some specific embodiments, the bearing assembly 132 further includes a second bearing platform 137, and the second bearing platform 137 is detachably connected to the first bearing platform 135, which increases the flexibility and modularity of the detection device. The detachable connection method facilitates the installation, adjustment and maintenance of the second bearing platform 137, and also allows the bearing platform to be quickly replaced or adjusted according to specific detection requirements. A second slide rail 138 is arranged on the second bearing platform 137; wherein the second slide rail 138 is perpendicular to the first slide rail 134. The vertically arranged slide rail system provides two independent and complementary movement directions, thereby allowing the detection device to perform fine position adjustment along two dimensions. The second slide rail 138 is arranged perpendicular to the first slide rail 134, so that the detection device can achieve more complex spatial adjustments, including but not limited to the adjustment of the height, angle and lateral position of the camera assembly 131 and other detection components. This complementary sliding connection mechanism greatly improves the adaptability of the detection device, enabling it to easily cope with various different detection requirements.

[0049] Please continue to refer to Figure 1 and Figure 3In some specific embodiments, the bearing assembly 132 further includes a third bearing platform 139, on which a second slideway 140 is disposed, and the second slideway 138 is slidably connected to the second slideway 140. Specifically, the second slideway 140 on the third bearing platform 139 is slidably connected to the second slideway 138 on the second bearing platform 137, allowing the third bearing platform 139 to move smoothly along the second slideway 138, thereby achieving a fine adjustment of the position of the bearing platform.

[0050] Please continue to refer to Figure 1 and Figure 3 In some specific embodiments, the first carrier 135 is provided with a plurality of first positioning portions 141, which are used to position the first carrier 135 relative to the carrier base 133; specifically, the first positioning portion 141 can be a raised positioning point, a notch or other forms of structure, and the first positioning portion 141 cooperates with the corresponding positioning structure on the carrier base 133 to ensure the accurate installation and stable positioning of the first carrier 135. The first positioning portion 141 helps to ensure the stability and consistency of the detection device during operation, reduce the detection error caused by position offset, and prevent unnecessary displacement during the detection process. The third carrier 139 is provided with a plurality of second positioning portions 142, which are used to position the third carrier 139 relative to the second carrier 137; specifically, the second positioning portion 142 can also take a variety of forms like the first positioning portion 141 to meet the structural and functional requirements of different detection devices. The third carrier 139 can be accurately fixed at the best detection position to optimize the accuracy and efficiency of the detection process.

[0051] Please continue to refer to Figure 1 and Figure 3 In some specific embodiments, the carrier assembly 132 further includes a fourth carrier platform 143, which is detachably connected to the third carrier platform 139, and the camera assembly 131 is disposed on the fourth carrier platform 143; specifically, the detachable connection between the fourth carrier platform 143 and the third carrier platform 139 allows the fourth carrier platform 143 to be easily installed or removed according to specific detection requirements; by directly arranging the camera assembly 131 on the fourth carrier platform 143, the position of the camera assembly 131 can be finely adjusted to obtain the best image capture effect. The detection accuracy can be improved and the detection of terminals of different sizes and shapes can be adapted.

[0052] Please continue to refer to Figure 1 and Figure 3In some specific embodiments, the light emitting mechanism 11 includes a light bracket 112, and the light emitting unit 111 is disposed on the light bracket 112. The light bracket 112 provides a stable and adjustable platform for mounting and fixing the light emitting unit 111.

[0053] See also Figure 4 The second embodiment of the present application provides a terminal production device 100, which includes the terminal detection device 10 as described above. It can be seen that the terminal production device 100 provided in this embodiment has the advantages of less damage to the surface or structure of the produced terminals and a high yield rate.

[0054] In summary, the present application provides a terminal detection device and production equipment, the terminal detection device includes: a light-emitting mechanism, the light-emitting mechanism includes a light-emitting part; a carrier mechanism, the carrier mechanism is arranged on one side of the light-emitting mechanism, and the carrier mechanism is used to place the terminal to be detected; a detection mechanism, the detection mechanism is arranged on the side of the carrier mechanism away from the light-emitting mechanism; wherein the carrier mechanism includes a stage, a positioning groove is arranged on the stage, and anti-collision grooves are arranged at several corners of the positioning groove. By providing anti-collision grooves at several corners of the positioning groove, direct contact between the terminal and the sharp corners during the insertion and removal process is effectively avoided, thereby reducing edge wear and damage to the terminal. Thereby protecting the quality of the terminal, improving the yield rate, and reducing production costs.

[0055] It should be understood that the application of the present application is not limited to the above examples. For ordinary technicians in this field, improvements or changes can be made based on the above description. All these improvements and changes should fall within the scope of protection of the claims attached to this application.

Claims

1. A terminal detection device, characterized in that: include: A light emitting mechanism, the light emitting mechanism comprising a light emitting portion; A carrying mechanism, which is arranged on one side of the light-emitting mechanism and is used to place the terminal block to be inspected; A detection mechanism, the detection mechanism is arranged on a side of the object-carrying mechanism away from the light-emitting mechanism; Wherein, the loading mechanism comprises a loading platform, a positioning groove is arranged on the loading platform, and anti-collision grooves are arranged at several corners of the positioning groove.

2. The terminal detection device according to claim 1, characterized in that: The anti-collision groove is arranged in an arc shape; The anti-collision groove is communicated with the positioning groove, and the anti-collision groove is arranged on the outer side of the positioning groove.

3. The terminal detection device according to claim 1, characterized in that: A first step, a second step and a third step are arranged in the positioning groove, the first step is arranged in parallel with the second step, and the first step and the second step are both arranged in parallel with the third step.

4. The terminal detection device according to claim 1, characterized in that: The loading mechanism further comprises a loading bracket, the loading platform is arranged on the loading bracket, and the loading platform is detachably connected to the loading bracket; The edge of the positioning groove is provided with a chamfer.

5. The terminal detection device according to claim 1, characterized in that: The detection mechanism includes a camera component and a carrying component, the camera component is arranged on the carrying component, and the camera component is arranged toward the light emitting mechanism; The bearing assembly comprises a bearing base and a first bearing platform, the bearing base is provided with a first slide rail, and the first bearing platform is provided with a first slideway; The first slide rail is slidably connected to the first slideway; The carrying assembly further includes a second carrying platform, and the second carrying platform is detachably connected to the first carrying platform; The second bearing platform is provided with a second slide rail; Wherein, the second slide rail is perpendicular to the first slide rail.

6. The terminal detection device according to claim 5, characterized in that: The bearing assembly further includes a third bearing platform, a second slideway is disposed on the third bearing platform, and the second slide rail is slidably connected to the second slideway.

7. The terminal detection device according to claim 6, characterized in that: A plurality of first positioning parts are arranged on the first carrying platform, and the plurality of first positioning parts are used to position the first carrying platform relative to the carrying base; The third loading platform is provided with a plurality of second positioning parts, and the plurality of second positioning parts are used for positioning the position of the third loading platform relative to the second loading platform.

8. The terminal detection device according to claim 6, characterized in that: The carrying assembly further includes a fourth carrying platform, the fourth carrying platform is detachably connected to the third carrying platform, and the camera assembly is disposed on the fourth carrying platform.

9. The terminal detection device according to claim 1, characterized in that: The light emitting mechanism comprises a light bracket, and the light emitting part is arranged on the light bracket.

10. A terminal production device, characterized in that: It comprises the terminal detection device as described in any one of claims 1-9.

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