Motor outgoing line fixing structure of traversing machine using high-temperature-resistant enameled wire

By adjusting the position of the motor winding of the high-temperature enameled wire, it wraps around the back cover of the motor halfway and then connects it to the PCB board, the problem of limited paint removal length of the high-temperature enameled wire is solved, and a more stable, reliable and safe motor outlet connection is achieved, which is suitable for precision electronic equipment such as high-end crossing machines.

CN222953835UActive Publication Date: 2025-06-06NANCHANG SANRUI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422085225.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-06
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

In the prior art, when high-temperature resistant enameled wire is connected to external circuits, the paint removal length is limited, making it difficult to achieve a stable welding connection that meets electrical safety standards, which limits its application in precision electronic equipment such as brushless motors of high-end crossing machines.

Method used

By adjusting the position of the motor winding of the high-temperature enameled wire, it wraps around the back cover of the motor halfway, and then connects it to the PCB board to extend the connection length of the enameled wire, and realizes the PCB board outlet for the high-temperature enameled wire.

Benefits of technology

It improves the stability, reliability and safety of motor outgoing, and facilitates maintenance, extends the connection length of the enameled wire, and is suitable for a wider range of precision electronic equipment applications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a traversing machine motor outgoing line fixing structure using a high-temperature-resistant enameled wire, and the structure comprises a motor rear cover which is provided with an installation matching surface; the PCB comprises an annular fixing part and a welding part connected with the annular fixing part, the annular fixing part is fixedly arranged on the mounting matching surface in a sleeving manner, and a bonding pad is arranged at the lower end of the welding part; the motor winding is arranged above the PCB, the gap between the motor winding and the PCB is smaller than 10 mm, and a high-temperature-resistant enameled wire and a welding part of the motor winding are located on the two opposite sides of the annular fixing part respectively; the thermal shrinkable sleeve is used for coating the high-temperature-resistant enameled wire; wherein the upper end of the welding part is used for welding a high-temperature-resistant enameled wire of a motor winding, and the bonding pad at the lower end of the welding part is used for welding a motor outgoing line. According to the traversing machine motor outgoing line fixing structure using the high-temperature-resistant enameled wire provided by the embodiment of the invention, the reliability and safety of motor outgoing lines can be improved, and the motor outgoing line fixing structure is convenient to maintain.
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Description

Technical Field

[0001] The present application belongs to the technical field of cross-country drones, and in particular, relates to a cross-country drone motor lead fixing structure using high-temperature resistant enameled wires. Background Art

[0002] In the field of motor technology, especially in the design of brushless motors used in high-performance FPV drones, the application of high-temperature resistant enameled wires is becoming more and more widespread, because its excellent heat resistance effectively improves the operating stability and life of the motor in high-temperature environments. However, in related technologies, when it comes to the connection between high-temperature resistant enameled wires and external circuits (such as power supplies or control systems), a commonly used practice is to connect the enameled wires and silicone wires by welding. Although this method achieves electrical connection to a certain extent, the insulating paint layer of the enameled wires needs to be partially removed during implementation so that the exposed copper conductor can form a reliable welding joint with the silicone wire.

[0003] It is worth noting that due to space constraints, the length of paint stripping is usually limited to about 10 mm. This limitation directly affects the applicability of high-temperature resistant enameled wire in specific application scenarios. Due to the insufficient paint stripping length, it is difficult to achieve a stable and electrical safety-compliant welding connection on the PCB board, thus limiting the wide application of high-temperature resistant enameled wire in precision electronic equipment such as high-end brushless motors of cross-country drones. Utility Model Content

[0004] The present application provides a FTV motor outlet fixing structure using high temperature resistant enameled wire, which is used to overcome the problem of limited paint stripping length in related technologies, so that the high temperature resistant enameled wire can be more flexibly applied to PCB board outlet solutions, thereby improving the overall performance and reliability of the FTV motor.

[0005] In order to achieve the above application purpose, the technical solution adopted in this application is as follows:

[0006] The present application provides a structure for fixing the motor output wire of a throttle vehicle using a high temperature resistant enameled wire, comprising:

[0007] A motor rear cover, wherein the motor rear cover is provided with a mounting mating surface;

[0008] The PCB board includes an annular fixing portion and a welding portion connected to the annular fixing portion, the annular fixing portion is sleeved and fixed on the mounting mating surface, and a welding pad is provided at the lower end of the welding portion;

[0009] The motor winding is arranged above the PCB board, the gap between the motor winding and the PCB board is less than 10 mm, and the high temperature resistant enameled wire and the welding part of the motor winding are respectively located on two opposite sides of the annular fixing part;

[0010] Heat shrink sleeve, which is used to cover the high temperature resistant enameled wire;

[0011] The upper end of the welding part is used for welding the high temperature resistant enameled wire of the motor winding, and the welding pad at the lower end of the welding part is used for welding the motor lead wire.

[0012] In some embodiments, the annular fixing portion and the mounting mating surface are fixed by interference fit.

[0013] In some embodiments, the motor lead wires are silicone wires.

[0014] Compared with the prior art, the beneficial effects of the embodiments of the present application are:

[0015] The embodiment of the present application provides a motor lead fixing structure for a thru-machine using a high temperature resistant enameled wire. The PCB board is fixed to the mounting mating surface of the motor rear cover through an annular fixing portion. The high temperature resistant enameled wire and the welding portion are respectively located on opposite sides of the annular fixing portion. The upper and lower sides of the welding portion of the PCB board are respectively used to weld the high temperature resistant enameled wire of the motor winding and the motor lead wire, thereby improving the stability, reliability, and safety of the motor lead wire and facilitating maintenance. The soldering pad at the lower end of the soldering portion is not only convenient for welding the motor lead wire, but also convenient for replacing leads of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 A schematic diagram of the structure of a motor rear cover provided in an embodiment of the present application is shown;

[0018] Figure 2 A schematic diagram of the structure of a PCB board provided in an embodiment of the present application is shown;

[0019] Figure 3 A schematic diagram showing the assembly of a motor rear cover and a PCB board provided in an embodiment of the present application is shown;

[0020] Figure 4 A schematic diagram of the structure of a motor winding provided in an embodiment of the present application is shown;

[0021] Figure 5 A schematic diagram of a structure of a motor outlet fixing structure of a thru-boom machine using high temperature resistant enameled wires provided in an embodiment of the present application is shown;

[0022] Figure 6A schematic diagram of the bottom structure of a FTV motor lead fixing structure using high temperature resistant enameled wires provided in an embodiment of the present application is shown.

[0023] Illustration Description:

[0024] 10. Motor back cover; 11. Mounting mating surface; 20. PCB board; 21. Annular fixing part; 22. Welding part; 221. Soldering pad; 30. Motor winding; 31. High temperature resistant enameled wire; 40. Motor lead wire. DETAILED DESCRIPTION

[0025] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0028] For the brushless motor of the traversing machine using high temperature resistant enameled wire, this type of enameled wire is generally connected by welding with silicone wire. This method requires the paint coating of the high temperature resistant enameled wire to be stripped, and the stripping length can generally only reach about 10mm. Due to the limitation of the stripping length, this type of enameled wire is not suitable for the solution of using PCB board outlet. This application aims to achieve the outlet of the PCB board using the high temperature resistant enameled wire motor by adjusting the position of the high temperature resistant enameled wire motor winding and extending the connection length of the high temperature resistant enameled wire, thereby improving the stability, reliability, safety and maintainability of the motor outlet.

[0029] In order to illustrate the technical solution described in this application, a specific embodiment is provided below for illustration.

[0030] See also Figures 1 to 6 As shown, an embodiment of the present application provides a structure for fixing the motor output wires of a throttle motor using high temperature resistant enameled wires, including: a motor rear cover 10, a PCB board 20, a motor winding 30 and a heat shrink sleeve.

[0031] The motor rear cover 10 is provided with a mounting mating surface 11 for mounting and fixing the PCB board 20. Specifically, the PCB board 20 includes an annular fixing portion 21 and a welding portion 22 connected to the annular fixing portion 21, the annular fixing portion 21 is sleeved and fixed on the mounting mating surface 11, and a soldering pad 221 is provided at the lower end of the welding portion 22. As an example, the annular fixing portion 21 and the mounting mating surface 11 are fixed by interference fit.

[0032] The motor winding 30 is arranged above the PCB board 20, and the gap d between the motor winding 30 and the PCB board 20 is less than 10 mm. The high temperature resistant enameled wire 31 of the motor winding 30 and the welding part 22 are respectively located on opposite sides of the annular fixing part 21. Among them, the upper end of the welding part 22 is used to weld the high temperature resistant enameled wire 31 of the motor winding 30, and the welding pad 221 at the lower end of the welding part 22 is used to weld the motor lead wire 40. As an example, the motor lead wire 40 is a silicone wire.

[0033] It should be noted that, since the enameled wire of the present application is a high temperature resistant enameled wire 31, when the high temperature resistant enameled wire 31 is welded to the PCB board 20, the high temperature resistant enameled wire 31 needs to be stripped of paint. Therefore, when the gap d between the motor winding 30 and the PCB board 20 is less than 10 mm, it is necessary to adjust the position of the motor winding 30, that is, to turn the direction of the motor winding 30 180 degrees, so that the high temperature resistant enameled wire 31 and the welding part 22 are respectively located on opposite sides of the annular fixing part 21, so as to extend the connection length of the high temperature resistant enameled wire 31, so that the high temperature resistant enameled wire 31 is wound around the motor back cover 10 for half a circle, and then connected to the PCB board 20, so as to realize the PCB board outlet of the high temperature resistant enameled wire 31.

[0034] The heat shrink sleeve is used to cover the high temperature resistant enameled wire 31 to prevent short circuit.

[0035] In the above-mentioned structure for fixing the motor lead of a thru-machine using high-temperature resistant enameled wire, the PCB board 20 is fixed on the mounting mating surface 11 of the motor rear cover 10 through the annular fixing portion 21, the high-temperature resistant enameled wire 31 and the welding portion 22 are respectively located on opposite sides of the annular fixing portion 21, and the upper and lower sides of the welding portion 22 of the PCB board 20 are respectively used for welding the high-temperature resistant enameled wire 31 of the motor winding 30 and the motor lead wire 40, which can improve the stability, reliability, and safety of the motor lead wire and facilitate maintenance. The soldering pad 221 at the lower end of the soldering portion 22 is not only convenient for welding the motor lead wire 40, but also can easily replace the lead wires of different specifications.

[0036] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.

Claims

1. A motor outlet fixing structure for a thru-machine using high temperature resistant enameled wire, characterized in that: include: A motor rear cover, wherein the motor rear cover is provided with a mounting mating surface; A PCB board, the PCB board comprising an annular fixing portion and a welding portion connected to the annular fixing portion, the annular fixing portion is sleeved and fixed on the mounting mating surface, and a welding pad is provided at the lower end of the welding portion; A motor winding, wherein the motor winding is arranged above the PCB board, a gap between the motor winding and the PCB board is less than 10 mm, and the high temperature resistant enameled wire of the motor winding and the welding part are respectively located on opposite sides of the annular fixing part; A heat shrink sleeve, which is used to cover the high temperature resistant enameled wire; Among them, the upper end of the welding part is used for welding the high temperature resistant enameled wire of the motor winding, and the welding pad at the lower end of the welding part is used for welding the motor lead wire.

2. A motor outlet fixing structure for a thru-boom machine using high temperature resistant enameled wire according to claim 1, characterized in that: The annular fixing portion and the mounting mating surface are fixed by interference fit.

3. The structure for fixing the motor outlet wire of a thru-boom machine using high temperature resistant enameled wire according to claim 1, characterized in that: The motor lead wire is a silicone wire.