Chain-type push-type hair scalding equipment

By designing chain-type propulsion hydrocarbon hair equipment, the problems of separation of hydrocarbon decomposition process, labor consumption and hydrocarbon impregnation time of existing equipment are solved, and the effect of automated continuous operation and adaptation to different pig body sizes is achieved.

CN222954772UActive Publication Date: 2025-06-10青岛建华食品机械制造有限公司
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Patent Information

Application Number
CN202421544468.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-06-10
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The separation of existing pig hair scooping equipment leads to difficult control of manpower consumption and hydrocarbon immersion time, and continuous operations cannot be achieved.

Method used

A chain-type propulsion hydrocarbon hair equipment is designed, including a hydrocarbon hair tank and a push device. The push device is composed of a material pallet, a chain conveying mechanism, a pushing mechanism and a driving motor to realize the automatic and continuous transportation of materials.

Benefits of technology

It realizes mechanical automation and continuous operations of feeding, hydrocarbon hair conveying and discharge, reduces or cancels manual operation, can control the hydrocarbon impregnation time, and adapt to pig bodies of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to chain-type push-type hair scalding equipment which comprises a hair removing machine, a hair scalding pool and a pushing device, and the pushing device comprises a material supporting plate, a chain conveying mechanism, a material pushing mechanism and a driving motor. The chain conveying mechanism comprises a chain frame, a driving roller and a driven roller, the driving roller and the driven roller are rotationally connected to the front end and the rear end of the chain frame respectively, chain wheels are arranged at the two ends of the driving roller and the driven roller, and a chain is installed between every two chain wheels on the same side. The material pushing mechanism comprises a plurality of pushing rollers which are installed between the two chains at equal intervals, and each pushing roller is provided with a row of pushing rods. And the driving motor is fixedly connected with the driving roller. The chain-type push-type scalding equipment realizes mechanical automatic continuous processing operation of feeding, scalding conveying and discharging, reduces or cancels manual operation links, controls scalding time by controlling the conveying speed, can adapt to pig bodies with different sizes, and is widely applied to debristling procedures on live pig and other livestock processing production lines.
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Description

Technical Field

[0001] The utility model relates to the field of livestock slaughtering and processing equipment, and particularly relates to a chain-type push-type scalding equipment for the scalding process in pig slaughtering and processing. Background Art

[0002] Pig scalding is an important process in pig slaughtering and processing, which directly affects the efficiency of the entire processing flow and the hygienic safety quality of the obtained pork products. The existing mechanical scalding and dehairing machines for pig scalding are divided into two processes. In the scalding process, workers need to discharge the pigs that have been scalded in the scalding pool and transfer them to the dehairing machine. It is not only difficult to control the scalding time of each pig, but also impossible to achieve continuous scalding and dehairing operations. Content of the Utility Model

[0003] The technical problem to be solved by the utility model is to overcome the defects of the mechanical scalding and dehairing equipment, such as the separation and transfer of the scalding and dehairing processes consuming manpower, the scalding time being difficult to control, and the inability to achieve continuous operation. A chain-type push-type scalding equipment is provided, which realizes the mechanical automation continuous processing operation of feeding, scalding and conveying, and discharging, reduces or cancels the manual operation link, controls the scalding time by controlling the conveying speed, and can adapt to pigs of different sizes, and is widely applicable to the scalding process on the processing production lines of pigs and other livestock.

[0004] The chain-type push-type scalding equipment includes a dehairing machine, and further includes a scalding pool installed on one side of the feeding port of the dehairing machine, and a pushing device arranged in the scalding pool for moving materials towards the dehairing machine. Among them, the pushing device includes a material support plate extending from the feeding end of the scalding pool to the feeding port of the dehairing machine, a chain conveying mechanism arranged above the material support plate, a plurality of pushing mechanisms installed on the chain conveying mechanism, and a driving motor for driving the pushing mechanisms to operate; the chain conveying mechanism includes a chain frame, a driving roller and a driven roller respectively rotatably connected to the front and rear ends of the chain frame, sprockets are arranged at both ends of the driving roller and the driven roller, and a chain is installed between the two sprockets on the same side; the pushing mechanism includes a plurality of pushing rollers equally spaced between the two chains, and a row of push rods is arranged on each pushing roller; the driving motor is fixedly connected to the driving roller.

[0005] Further, a gear reduction box is arranged between the driving motor and the driving roller, and the output shaft of the driving motor is connected to the driving roller through the gear reduction box.

[0006] Further, the scalding pool includes a pool body and a machine cover covering the pool body; the machine cover is provided with a feeding port corresponding to the blanking chute.

[0007] Further, a water circulation device is installed below the feeding end of the pool body.

[0008] The utility model relates to a chain - type pushing hair - scalding device, which overcomes the defects of mechanical hair - shaving devices, such as the separation and transfer of the scalding and shaving processes consuming manpower, the scalding time being difficult to control, and the inability to achieve continuous operation. It realizes the mechanical automation continuous processing operation of feeding, hair - scalding transportation, and discharging, reduces or eliminates manual operation links, controls the scalding time by controlling the transportation speed, and can adapt to pig bodies of different sizes. It is widely applicable to the hair - shaving process on live pig and other livestock processing production lines. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The following further explains a chain - type pushing hair - scalding device of the utility model with reference to the drawings:

[0010] Figure 1 is the perspective view of the main - view plane structure of this chain - type pushing hair - scalding device;

[0011] Figure 2 is the perspective view of the top - view plane structure of this chain - type pushing hair - scalding device.

[0012] In the figure:

[0013] 1 - hair - removing machine;

[0014] 2 - hair - scalding pool; 21 - pool body, 22 - machine cover; 211 - blanking chute, 221 - feeding port;

[0015] 3 - pushing device; 31 - material support plate, 32 - chain conveying mechanism, 33 - material - pushing mechanism, 34 - driving motor, 35 - gear reduction box; 321 - chain rack, 322 - driving roller, 323 - driven roller, 324 - sprocket, 325 - chain; 331 - pushing roller, 332 - push rod;

[0016] 4 - water circulation device. DETAILED IMPLEMENTATION MANNER

[0017] In the utility model, unless otherwise clearly specified and defined, terms such as "installation", "connection", "linkage", "fixation" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be directly connected, or indirectly connected through an intermediate medium, and can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above - mentioned terms in the utility model can be understood according to specific situations.

[0018] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "left", "right", "front", "rear", "top", "bottom", "inner", "outer", etc. are all based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0019] The following uses specific embodiments to further describe the technical solution of the present utility model, but the protection scope of the present utility model is not limited to the following embodiments.

[0020] Embodiment 1: As Figure 1 、 2 shown, this chain-type push-type scalding and hair-removing device includes a hair-removing machine 1, and also includes a scalding pool 2 installed on one side of the feeding port of the hair-removing machine 1, and a pushing device 3 arranged in the scalding pool 2 and used to move materials towards the hair-removing machine 1. Among them, the pushing device 3 includes a material support plate 31 extending from the feeding end of the scalding pool 2 to the feeding port of the hair-removing machine 1, a chain conveying mechanism 32 arranged above the material support plate 31, a number of material pushing mechanisms 33 installed on the chain conveying mechanism 32, and a driving motor 34 used to drive the operation of the material pushing mechanism 33; the chain conveying mechanism 32 includes a chain frame 321, a driving roller 322 and a driven roller 323 respectively rotatably connected to the front and rear ends of the chain frame 321. Sprockets 324 are provided at both ends of the driving roller 322 and the driven roller 323, and a chain 325 is installed between the two sprockets 324 on the same side; the material pushing mechanism 33 includes a number of push rollers 331 installed at equal intervals between the two chains 325, and a row of push rods 332 are arranged on each push roller 331; the driving motor 34 is fixedly connected to the driving roller 322.

[0021] Embodiment 2: A gear reduction box 35 is provided between the driving motor 34 and the driving roller 322 of this chain-type push-type scalding and hair-removing device, and the output shaft of the driving motor 34 is connected to the driving roller 322 through the gear reduction box 35. It is used to adjust the transmission ratio and protect the motor. The remaining structures and components are as described in Embodiment 1 and will not be repeated.

[0022] Embodiment 3: In this chain-type push-type hair-scalding device, the hair-scalding pool 2 includes a pool body 21 and a machine cover 22 covering the pool body 21; a feeding port 221 is provided at the corresponding position of the machine cover 22 for the blanking chute 211. The machine cover is provided to cover the hair-scalding pool body, improving the safety performance of the device, preventing mechanical transmission and the harm of the hair-scalding pool water to personnel; at the same time, the machine cover reduces steam loss, plays a heat preservation effect, reduces the harm of steam to personnel and environmental pollution. The material falls from the feeding port onto the material support plate and slides into the pool body along the front arc surface of the material support plate under the action of the push rod. The remaining structures and components are as described in Embodiment 1 and will not be repeated.

[0023] Embodiment 4: In this chain-type push-type hair-scalding device, a water circulation device 4 is installed below the feeding end of the pool body 21. It is used for inputting and discharging high-temperature liquid for scalding the material. The remaining structures and components are as described in Embodiment 1 and will not be repeated.

[0024] During use: The driving motor drives the driving roller to rotate. The sprocket on the driving roller drives the pushing roller to move forward through the chain. The push rod advances the material along the material support plate, feeding the material input from the feeding port, while completing the hair-scalding process, transporting it to one side of the hair-removing machine and delivering it to the feeding port of the hair-removing machine, allowing the material to slide into the hair-removing machine, thereby realizing the on-line mechanical automation processing of feeding, hair-scalding transportation, and discharging, reducing or eliminating manual operation links. The conveying speed connected can be adjusted by changing the motor frequency conversion according to needs, and the spacing of the pushing device on the chain can be adjusted to adapt to pigs of different sizes and the conveying speed; the push rod made of high-temperature resistant rubber material does not harm the pig body.

[0025] This chain-type push-type hair-scalding device overcomes the defects of mechanical hair-removing devices, such as the separation and transfer of the scalding and hair-removing processes consuming manpower, the immersion time being difficult to control, and the inability to achieve continuous operation. It realizes the mechanical automation continuous processing operation of feeding, hair-scalding transportation, and discharging, reduces or eliminates manual operation links, controls the immersion time by controlling the conveying speed, and can adapt to pigs of different sizes at the same time. It is widely applicable to the hair-removing process on the processing production lines of live pigs and other livestock.

[0026] The above description shows the main features, basic principles, and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments or examples, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, the above embodiments or examples should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0027] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A chain-type push-type hair scalding device, comprising a hair removal machine (1), characterized in that: It also comprises a scalding pool (2) installed on one side of the feed inlet of the depilatory machine (1), and a pushing device (3) arranged in the scalding pool (2) and used for moving the material towards the depilatory machine (1), wherein: The pushing device (3) comprises a material support plate (31) extending from the feeding end of the hair scalding pool (2) to the feeding port of the hair removal machine (1), a chain conveying mechanism (32) arranged above the material support plate (31), a plurality of pushing mechanisms (33) installed on the chain conveying mechanism (32), and a driving motor (34) for driving the pushing mechanisms (33) to operate; the chain conveying mechanism (32) comprises a chain frame (321), driving motors (34) respectively connected to the front and rear ends of the chain frame (321), and a plurality of driving motors (34) for driving the pushing mechanisms (33) to operate; A driving roller (322) and a driven roller (323), sprockets (324) are provided at both ends of the driving roller (322) and the driven roller (323), and a chain (325) is installed between the two sprockets (324) on the same side; the pushing mechanism (33) includes a plurality of pushing rollers (331) installed between the two chains (325) at equal intervals, and each pushing roller (331) is provided with a row of pushing rods (332); the driving motor (34) is fixedly connected to the driving roller (322).

2. The chain-type push-type scalding equipment according to claim 1 is characterized in that: A gear reduction box (35) is provided between the driving motor (34) and the driving roller (322), and the output shaft of the driving motor (34) is connected to the driving roller (322) through the gear reduction box (35).

3. The chain-type push-type scalding equipment according to claim 2 is characterized in that: The scalding pool (2) comprises a pool body (21) and a machine cover (22) covering the pool body (21); the machine cover (22) is provided with a feed port (221) at a position corresponding to the material drop chute (211).

4. The chain-type push-type scalding equipment according to claim 3 is characterized in that: A water circulation device (4) is installed below the feed end of the tank body (21).